Efficient heat dissipation car lamp with porous structure

By designing porous structures and parallel heat dissipation holes in the mounting frame of the car light, the problem of degradation of heat dissipation performance caused by the reliance of thermal conductive materials by the passive heat dissipation structure is solved, and efficient heat transmission and stability of the installation frame are achieved.

CN222836721UActive Publication Date: 2025-05-06DONGGUAN RONGHAI PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420909197.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-05-06
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, most passive heat dissipation structures rely on thermally conductive materials. During long-term use, the thermal conductivity characteristics of thermally conductive materials will decrease, resulting in a decrease in heat dissipation performance and affecting the normal use of vehicle lights.

Method used

The installation frame with a porous structure is equipped with heat dissipation holes in parallel along the preset path, so that the heat emitted by the light source can be quickly dissipated to the outside, and the heat dissipation holes in parallel are installed at the same time, and the heat dissipation holes in parallel are installed to maintain the stability of the installation frame.

Benefits of technology

Through the design of the porous architecture, the heat emitted by the light source is effectively transmitted, the thermal resistance of the thermal conductivity material is avoided, and the thermal dissipation efficiency of the car lights and the stability of the installation frame are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automobile parts, and particularly relates to an efficient heat dissipation automobile lamp with a porous structure, which comprises a mounting frame, a lens and a heat dissipation module, and a light source is arranged in the mounting frame; the lens is arranged at the end part of the mounting frame; the heat dissipation module is installed at the end, away from the lens, of the installation frame. Wherein a plurality of groups of heat dissipation holes communicated with an inner cavity of the mounting frame are formed in the side wall of the mounting frame side by side in the direction from the heat dissipation module to the lens, and all the heat dissipation holes are symmetrically distributed in the side walls of the two ends of the mounting frame. The heat dissipation holes which are arranged side by side at intervals along the preset path can effectively transmit heat dissipated by the light source to the outer side, and meanwhile, the heat dissipation holes which are arranged side by side at intervals can keep the mounting frame which is heated to deform, so that the stability of the mounting frame is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile accessories, and in particular relates to a highly efficient heat dissipation vehicle lamp with a porous structure. Background Art

[0002] The heat dissipation solution for automotive lights is mainly for LED lights, because LED lights will generate heat during use. If the heat cannot be effectively dissipated, the performance and life of the LED will be affected. The following are several common heat dissipation solutions for automotive lights:

[0003] Passive heat dissipation: Passive heat dissipation usually involves combining the LED lamp with the heat sink tightly and dissipating heat through the contact between the fins on the surface of the heat sink and the air. In order to reduce the thermal resistance between the heat sink and the LED circuit board, a thermal conductive medium such as thermal grease or thermal conductive glue is usually filled between the two.

[0004] Active cooling: Active cooling methods include liquid cooling, heat pipes and air cooling. In automotive lights, air cooling is more common because of its low price and simple installation. By adding a fan, air flow can be forced to improve heat dissipation efficiency.

[0005] Heat sink design: Heat sink design is also an important part of the heat dissipation solution. The shape, material and surface treatment of the heat sink will affect its heat dissipation performance. For example, the height and length of the heat sink fins and the flow rate of the surrounding air will affect the temperature of the LED module.

[0006] However, traditional passive heat dissipation structures mostly rely on thermally conductive materials. During long-term use, the thermal conductivity of the thermally conductive materials will decrease, and the thermal conductivity and heat dissipation performance will decrease, which will affect the normal use of the car lights and needs to be improved urgently. Utility Model Content

[0007] The purpose of the utility model is to provide a highly efficient heat dissipation vehicle lamp with a porous structure, aiming to solve the technical problem that most of the passive heat dissipation structures in the prior art rely on thermally conductive materials. During long-term use, the thermal conductivity of the thermally conductive materials will decrease, and the thermal conductivity and heat dissipation performance will decrease, thereby affecting the normal use of the vehicle lamp.

[0008] To achieve the above-mentioned purpose, an embodiment of the utility model provides a high-efficiency heat dissipation vehicle lamp with a porous structure, comprising a mounting frame, a lens and a heat dissipation module, wherein a light source is arranged in the mounting frame; the lens is arranged at the end of the mounting frame; the heat dissipation module is installed at the end of the mounting frame away from the lens; wherein the side wall of the mounting frame is provided with a plurality of groups of heat dissipation holes connected to the inner cavity of the mounting frame in parallel from the heat dissipation module toward the lens, and all the heat dissipation holes are symmetrically distributed on the side walls at both ends of the mounting frame.

[0009] Optionally, the mounting frame includes a middle base, a top cover, and a bottom cover. Both ends of the middle base are respectively connected to the lens and the heat dissipation module. The top cover and the bottom cover are respectively disposed at both ends of the middle base. The heat dissipation holes are formed in the side walls of the top cover and the bottom cover, and the light source is disposed between the top cover and the middle base.

[0010] Optionally, the middle base includes a connecting seat, a mounting seat, and a mounting plate. The mounting seat is arranged in a square frame structure and is in a vertical state. The connecting seat is arranged horizontally. The end of the connecting seat is fixedly connected to the middle positions of the mounting seat and the mounting plate. The mounting plate is disposed at the end of the connecting seat away from the mounting seat. An installation groove for installing the heat dissipation module is provided at the end of the mounting seat facing away from the connecting seat, and the lens is installed on the mounting plate.

[0011] Optionally, the connecting seat is arranged in a flat plate structure. The light source is a surface-mounted LED. The light source is disposed at the top of the connecting seat. A heat dissipation baffle is provided at the end of the connecting seat facing away from the light source, and a first fin is provided at the end of the connecting seat close to the mounting seat.

[0012] Optionally, the top cover and the bottom cover are symmetrically mounted at the top and bottom of the connecting seat. The edges at both ends of the top cover are respectively fixedly connected to the mounting seat and the mounting plate, and the edges at both ends of the bottom cover are respectively fixedly connected to the mounting seat and the mounting plate.

[0013] Optionally, the top cover and the bottom cover have the same structure. The cross-section of the top cover is arranged in a U-shaped structure, and the heat dissipation holes penetrate through both ends of the top cover. Among them, the top cover and the bottom cover are respectively mounted at both ends of the middle base through pre-tightening screws.

[0014] Optionally, the heat dissipation holes are arranged in a vertical rectangular structure, and all the heat dissipation holes are arranged at intervals along the length direction of the side wall of the mounting frame.

[0015] Optionally, the lens is installed on the mounting plate through pre-tightening screws.

[0016] Optionally, the heat dissipation module is a heat dissipation fan. The heat dissipation module is installed in the installation groove. A cover plate for sealing the installation groove is provided at the notch of the installation groove, and a mounting joint is connected to the end of the cover plate facing away from the heat dissipation module.

[0017] The above one or more technical solutions in the high-efficiency heat dissipation vehicle lamp with a porous structure provided by the embodiment of the utility model have at least one of the following technical effects: when the light source is working, the heat emitted by the light source can be quickly dissipated to the outside of the mounting frame through the heat dissipation holes along both sides of the mounting frame. Compared with the passive heat dissipation structure in the prior art that mostly relies on thermally conductive materials, the thermal conductivity of the thermally conductive materials will decrease during long-term use, and the thermal conductivity and heat dissipation performance will decrease, thereby affecting the normal use of the vehicle lamp. The high-efficiency heat dissipation vehicle lamp with a porous structure provided by the embodiment of the utility model improves the holes of the mounting frame, and the heat dissipation holes arranged in parallel along a preset path can effectively transfer the heat emitted by the light source to the outside. At the same time, the heat dissipation holes arranged in parallel at intervals can also maintain the mounting frame that is deformed by heat, thereby improving the stability of the mounting frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 A schematic structural diagram of a highly efficient heat dissipation vehicle lamp with a porous structure provided in an embodiment of the utility model.

[0020] Figure 2 for Figure 1 Exploded view of the structure of the highly efficient heat dissipation headlight with a porous structure.

[0021] Figure 3 A schematic cross-sectional view of a highly efficient heat dissipation vehicle lamp with a porous structure provided by an embodiment of the utility model.

[0022] Figure 4 A schematic structural diagram of a middle-layer base provided in an embodiment of the utility model.

[0023] Figure 5 A schematic structural diagram of a bottom cover provided in an embodiment of the utility model.

[0024] Among them, the reference numerals in the figure are:

[0025] 100—Mounting frame 200—Lens 300—Heat dissipation module

[0026] 400—light source 500—slot structure 600—heat dissipation hole

[0027] 110—middle base 120—top cover 130—bottom cover

[0028] 111—Connecting seat 112—Mounting seat 113—Mounting plate

[0029] 114 - first fin 115 - heat dissipation baffle 116 - second fin

[0030] 117—mounting slot 118—cover plate. DETAILED DESCRIPTION

[0031] The following describes the embodiments of the present invention in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1 to 5 The described embodiments are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be construed as limiting the present invention.

[0032] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0034] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0035] In one embodiment of the present invention, Figures 1 to 5As shown, a high-efficiency heat dissipation vehicle lamp with a porous structure is provided, comprising a mounting frame 100, a lens 200 and a heat dissipation module 300, wherein a light source 400 is arranged in the mounting frame 100; the lens 200 is arranged at the end of the mounting frame 100; the heat dissipation module 300 is installed at the end of the mounting frame 100 away from the lens 200; wherein, a plurality of heat dissipation holes 600 connected to the inner cavity of the mounting frame 100 are arranged in parallel on the side wall of the mounting frame 100 from the heat dissipation module 300 toward the lens 200, and all the heat dissipation holes 600 are symmetrically distributed on the side walls at both ends of the mounting frame 100.

[0036] In this embodiment, the lens 200 is a convex lens 200 , and a through-groove structure 500 for dissipating heat is provided between the lens 200 and the mounting frame 100 , thereby further improving heat dissipation.

[0037] When the light source 400 is working, the heat emitted by the light source 400 can be quickly dissipated to the outside of the mounting frame 100 through the heat dissipation holes 600 along both sides of the mounting frame 100. Compared with the passive heat dissipation structure in the prior art, most of them rely on thermally conductive materials. During long-term use, the thermal conductivity of the thermally conductive material will decrease, and the thermal conductivity and heat dissipation performance will decrease, thereby affecting the normal use of the car lamp. The high-efficiency heat dissipation car lamp with a porous structure provided by the embodiment of the utility model improves the holes of the mounting frame 100. The heat dissipation holes 600 arranged in parallel at intervals along a preset path can effectively transfer the heat emitted by the light source 400 to the outside. At the same time, the heat dissipation holes 600 arranged in parallel at intervals can also maintain the mounting frame 100 that is deformed by heat, thereby improving the stability of the mounting frame 100.

[0038] like Figures 1 to 5 As shown, further, the mounting frame 100 includes a middle base 110, a top cover 120 and a bottom cover 130, and the two ends of the middle base 110 are respectively connected to the lens 200 and the heat dissipation module 300; the top cover 120 and the bottom cover 130 are respectively arranged at the two ends of the middle base 110, the heat dissipation holes 600 are formed on the side walls of the top cover 120 and the bottom cover 130, and the light source 400 is arranged between the top cover 120 and the middle base 110.

[0039] In this embodiment, the middle base 110, the top cover 120 and the bottom cover 130 are all made of metal aluminum. In other embodiments, the middle base 110, the top cover 120 and the bottom cover 130 can also be made of copper. The installation frame 100 is made of a heat dissipation metal structure, which is beneficial to improving the heat dissipation performance of the installation frame 100.

[0040] like Figures 1 to 5As shown, further, the middle base 110 includes a connecting seat 111, a mounting seat 112, and a mounting plate 113. The mounting seat 112 is arranged in a square frame structure and is set vertically. The connecting seat 111 is arranged horizontally. The end of the connecting seat 111 is fixedly connected to the middle positions of the mounting seat 112 and the mounting plate 113. The mounting plate 113 is arranged at the end of the connecting seat 111 away from the mounting seat 112. An installation groove 117 for installing the heat dissipation module 300 is arranged at the end of the mounting seat 112 facing away from the connecting seat 111. The lens 200 is installed on the mounting plate 113.

[0041] In this embodiment, the overall structure of the connecting seat 111, the mounting seat 112, and the mounting plate 113 is arranged in an H-shaped structure. The use of the H-shaped structure is beneficial to improving the structural stability of the middle base 110.

[0042] As Figures 1 to 5 shown, further, the connecting seat 111 is arranged in a flat plate structure. The light source 400 is a patch LED. The light source 400 is arranged at the top end of the connecting seat 111. A heat dissipation baffle 115 is arranged at the end of the connecting seat 111 facing away from the light source 400. A first fin 114 is arranged at the end of the connecting seat 111 close to the mounting seat 112.

[0043] In this embodiment, a second fin 116 is arranged at the end of the connecting seat 111 facing away from the first fin 114. The use of the double-fin structure is beneficial to further improving the heat conduction efficiency of the connecting seat 111.

[0044] As Figures 1 to 5 shown, further, the top cover 120 and the bottom cover 130 are symmetrically installed at the top and bottom of the connecting seat 111. The two edges of the top cover 120 are respectively fixedly connected to the mounting seat 112 and the mounting plate 113. The two edges of the bottom cover 130 are respectively fixedly connected to the mounting seat 112 and the mounting plate 113. In this embodiment, both the top cover 120 and the bottom cover 130 are made of metal aluminum or metal copper.

[0045] As Figures 1 to 5 shown, further, the top cover 120 and the bottom cover 130 have the same structure. The cross-section of the top cover 120 is arranged in a C-shaped structure. The heat dissipation holes 600 are arranged through the two ends of the top cover 120. Among them, the top cover 120 and the bottom cover 130 are respectively installed at both ends of the middle base 110 through pre-tightening screws.

[0046] As Figures 1 to 5As shown, further, the heat dissipation holes 600 are arranged in a vertical rectangular structure, and all the heat dissipation holes 600 are arranged at intervals along the length direction of the side wall of the mounting frame 100. The use of the heat dissipation holes 600 structure arranged at intervals is conducive to further improving the heat dissipation uniformity and preventing the top cover 120 and the bottom cover 130 from being damaged by local overheating near the light source 400.

[0047] like Figures 1 to 5 As shown, further, the lens 200 is mounted on the mounting plate 113 by pre-tightening screws, so as to facilitate the disassembly and replacement of the lens 200 and improve the practicality of the vehicle lamp.

[0048] like Figures 1 to 5 As shown, further, the heat dissipation module 300 is a heat dissipation fan, the heat dissipation module 300 is installed in the installation groove 117, the groove of the installation groove 117 is provided with a cover plate 118 for sealing the installation groove 117, and the end of the cover plate 118 facing away from the heat dissipation module 300 is connected with a mounting joint.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A highly efficient heat dissipation headlight with a porous structure, characterized in that: Comprising: An installation frame, with a light source arranged inside the installation frame; A lens, which is arranged at the end of the installation frame; A heat dissipation module, which is installed at the end of the installation frame away from the lens; Wherein, multiple groups of heat dissipation holes communicating with the inner cavity of the installation frame are arranged in parallel on the side wall of the installation frame in the direction from the heat dissipation module towards the lens, and all the heat dissipation holes are symmetrically distributed on the side walls at both ends of the installation frame.

2. The high-efficiency heat dissipation vehicle lamp with a porous structure according to claim 1, characterized in that: The installation frame includes a middle-layer base, a top cover and a bottom cover. The two ends of the middle-layer base are respectively connected to the lens and the heat dissipation module; the top cover and the bottom cover are respectively arranged at both ends of the middle-layer base, the heat dissipation holes are formed on the side walls of the top cover and the bottom cover, and the light source is arranged between the top cover and the middle-layer base.

3. The high-efficiency heat dissipation vehicle lamp with a porous structure according to claim 2, characterized in that: The middle-layer base includes a connecting seat, a mounting seat and a mounting plate. The mounting seat is arranged in a square frame structure and is in a vertical state. The connecting seat is arranged horizontally, and the end of the connecting seat is fixedly connected to the middle positions of the mounting seat and the mounting plate. The mounting plate is arranged at the end of the connecting seat away from the mounting seat. An installation groove for installing the heat dissipation module is arranged at the end of the mounting seat facing away from the connecting seat, and the lens is installed on the mounting plate.

4. The high-efficiency heat dissipation vehicle lamp with a porous structure according to claim 3, characterized in that: The connecting seat is arranged in a flat plate structure. The light source is a surface-mounted LED, and the light source is arranged at the top of the connecting seat. A heat dissipation baffle is arranged at the end of the connecting seat facing away from the light source, and a first fin is arranged at the end of the connecting seat close to the mounting seat.

5. The high-efficiency heat dissipation vehicle lamp with a porous structure according to claim 3, characterized in that: The top cover and the bottom cover are symmetrically installed at the top and bottom of the connecting seat. The two ends of the top cover are respectively fixedly connected to the mounting seat and the mounting plate, and the two ends of the bottom cover are respectively fixedly connected to the mounting seat and the mounting plate.

6. The high-efficiency heat dissipation vehicle lamp with a porous structure according to claim 2, characterized in that: The top cover and the bottom cover have the same structure. The cross-section of the top cover is arranged in a U-shaped structure, and the heat dissipation holes penetrate through both ends of the top cover; wherein, the top cover and the bottom cover are respectively installed at both ends of the middle-layer base through pre-tightening screws.

7. The high-efficiency heat dissipation vehicle lamp with a porous structure according to any one of claims 1 to 5, characterized in that: The heat dissipation holes are arranged in a vertical rectangular structure, and all the heat dissipation holes are arranged at intervals along the length direction of the side wall of the installation frame.

8. The multi-hole structure high-efficiency heat dissipation vehicle lamp according to any one of claims 3 to 5, characterized in that: The lens is installed on the mounting plate through pre-tightening screws.

9. The multi-hole structure high-efficiency heat dissipation vehicle lamp according to any one of claims 3 to 5, characterized in that: The heat dissipation module is a heat dissipation fan. The heat dissipation module is installed in the installation groove, and a cover plate for sealing the installation groove is arranged at the notch of the installation groove. An installation joint is connected to the end of the cover plate facing away from the heat dissipation module.