Scraping strip abrasion testing device
By designing a scraper wear test device including a rotating drive mechanism, a conveyor belt and a testing mechanism, the existing scraper test methods are solved, and the automation and efficiency of scraper wear tests are realized.
Patent Information
- Application Number
- CN202421158067.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing scraper testing methods rely on manual operation, have low efficiency, inconsistent results, and have high requirements for the safety and labor intensity of testers.
A scraper wear testing device is designed, including a rotating drive mechanism, a conveyor belt and a testing mechanism. The test mechanism can be detached and installed on the conveyor belt. Through the height adjustment component and the elastic adjustment component, the friction force of the scraper contact with the ground is automatically adjusted to realize automatic testing of scraper wear.
It realizes automation of scraper wear tests, improves test efficiency and accuracy and repeatability of results, and reduces labor costs and safety risks.
Smart Images

Figure CN222837953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection technology, in particular to a scraper strip wear testing device. Background Art
[0002] In the current field of sweeper blade testing, traditional testing methods still generally rely on manual operation. Specifically, this process involves testers holding the blade directly and rubbing it back and forth on different types of floors to evaluate its wear resistance, cleaning effect and service life. Although this method is intuitive, it has many limitations in actual application.
[0003] First, from the perspective of efficiency, manual testing is extremely time-consuming and labor-intensive. Each scraper needs to go through a repetitive and laborious friction process to collect data on the degree of wear and cleaning efficiency, which is undoubtedly a bottleneck for mass production or rapid verification of new scrapers. In addition, manual testing is difficult to achieve a continuous and uninterrupted working mode, further reducing the overall testing efficiency.
[0004] Secondly, the influence of subjective judgment cannot be ignored. Since the test results largely rely on the operator's perception and experience, different people performing the same test may come to different conclusions, which leaves doubts about objectivity and accuracy, and greatly reduces the consistency and comparability of the test results.
[0005] Furthermore, safety and labor intensity are also issues that cannot be ignored. Long-term manual friction testing not only poses a challenge to the physical strength of testers, but may also cause occupational health problems such as hand fatigue and wear and tear due to improper operation.
[0006] In view of the above background, it is particularly important to explore and develop more advanced and efficient scraper blade testing technology. The ideal alternative should be able to automate the test process, reduce human dependence, and ensure the accuracy and repeatability of the test results, providing a more scientific and systematic method support for the performance optimization and quality control of the scraper blade of the sweeper. Summary of the invention
[0007] The utility model provides a scraper strip wear test device for the problems in the prior art, which can automatically perform a scraper strip wear test, has strong convenience, low labor cost and higher accuracy.
[0008] In order to solve the above technical problems, the utility model adopts the following technical solutions: a scraper strip wear testing device, comprising a rotating drive mechanism, a conveyor belt and a testing mechanism, wherein the rotating drive mechanism is used to drive the conveyor belt to rotate, and the testing mechanism is detachably mounted on the conveyor belt, and the testing mechanism comprises a mounting seat and a height adjustment assembly, wherein the mounting seat is mounted on the conveyor belt, and the height adjustment assembly is mounted on the mounting seat, and the scraper strip is assembled on the height adjustment assembly, and the height adjustment assembly is used to adjust the height of the scraper strip so that the scraper strip maintains a set friction force with the ground.
[0009] Preferably, the height adjustment assembly includes a height adjustment control member, a base and a lifting seat, the scraper strip is installed on the lifting seat, side panels are installed on both sides of the mounting seat, and an installation space is formed between the two side panels, the base is provided with a first inclined surface, and the bottom of the lifting seat is provided with a second inclined surface, the first inclined surface is in contact with the second inclined surface, the base and the lifting seat are both located in the installation space, and an adjustment space is provided between the base and one of the side panels, the height adjustment control member is used to control the translation of the base to change the size of the adjustment space, and after the base moves, the second inclined surface is driven to rise and fall through the first inclined surface, so that the lifting seat rises and falls between the two side panels.
[0010] Preferably, the side plate is provided with a cross bar, the base is provided with a first through hole for assembling the cross bar, the outer periphery of the cross bar is sleeved with a first spring, and two ends of the first spring respectively abut against the base and the side plate.
[0011] Preferably, the mounting seat is equipped with a vertical rod, the vertical rod is arranged perpendicular to the cross rod, the lifting seat is provided with a second through hole for assembling the vertical rod, the side plate is equipped with a limit block, the outer periphery of the vertical rod is sleeved with a second spring, and the two ends of the second spring respectively abut against the limit block and the top of the lifting seat.
[0012] Preferably, the testing mechanism further comprises a tension adjustment component, and the tension adjustment component is used to adjust the installation tightness of the scraper strip.
[0013] Preferably, the tension adjustment assembly includes an adjusting member, a fixed plate and an elastic plate, the fixed plate and the elastic plate are both located in the installation space, the fixed plate is mounted on the side plate, a scraper groove for assembling the scraper is formed between the elastic plate and the fixed plate, the elastic plate is movably mounted on the lifting seat, and the adjusting member is used to control the translation of the elastic plate to adjust the size of the scraper groove.
[0014] Preferably, the lifting seat is provided with a T-shaped slot, and a first T-shaped block is provided at the bottom of the elastic plate, and the first T-shaped block is slidably assembled in the T-shaped slot.
[0015] Preferably, the adjusting member is screwed to the side plate, and the adjusting member passes through the side plate and contacts the elastic plate.
[0016] Preferably, a second T-block is provided at the bottom of the fixing plate, and the second T-block is assembled in the T-slot.
[0017] Preferably, the conveyor belt is equipped with a plurality of the testing mechanisms.
[0018] Beneficial effects of the utility model:
[0019] The utility model provides a scraper strip wear testing device, which fixes the scraper strip on a testing mechanism, and then fixes the testing mechanism to a conveyor belt, and drives the conveyor belt to rotate by a rotating driving mechanism, so that the scraper strip automatically moves and rubs against the ground, thereby testing the wear performance of the scraper strip. The utility model is easy to use and highly practical, and can avoid problems such as low efficiency, poor test consistency, high labor costs, etc. caused by manual inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0021] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0022] Figure 3 The structure diagram of the testing mechanism of the utility model is shown in FIG. Figure 1 ;
[0023] Figure 4 The structure diagram of the testing mechanism of the utility model is shown in FIG. Figure 2 ;
[0024] Figure 5 It is a schematic diagram of the exploded structure of the testing mechanism of the utility model;
[0025] Figure 6 This is a schematic diagram of the structure of the test mechanism of the utility model after a side panel is hidden;
[0026] Figure 7 It is a structural schematic diagram of the base of the utility model;
[0027] Figure 8 It is a structural schematic diagram of the height adjustment component of the utility model;
[0028] Fig. 9 It is a schematic diagram of the exploded structure of the base and the lifting seat of the utility model;
[0029] Fig.10 It is a structural schematic diagram of the lifting seat of the utility model.
[0030] exist Figures 1 to 10 Reference numerals in the drawings include:
[0031] 1-rotation drive mechanism, 2-conveyor belt, 3-mounting seat, 4-height adjustment control member, 5-base, 6-lifting seat, 7-side plate, 8-first inclined plane, 9-second inclined plane, 10-adjustment space, 11-cross bar, 12-first spring, 13-vertical bar, 14-limiting block, 15-second spring, 16-adjusting member, 17-fixing plate, 18-elastic plate, 19-scraper groove, 20-T-slot, 21-first T-block, 22-second T-block, 23-testing mechanism. DETAILED DESCRIPTION
[0032] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0033] This embodiment provides a scraper wear test device, such as Figures 1 to 10 , including a rotation drive mechanism 1, a conveyor belt 2 and a testing mechanism 23, wherein the rotation drive mechanism 1 is used to drive the conveyor belt 2 to rotate, the testing mechanism 23 is detachably mounted on the conveyor belt 2, the testing mechanism 23 includes a mounting seat 3 and a height adjustment component, the mounting seat 3 is mounted on the conveyor belt 2, the height adjustment component is mounted on the mounting seat 3, the scraper is mounted on the height adjustment component, and the height adjustment component is used to adjust the height of the scraper so that the scraper maintains a set friction force with the ground. Among them, the rotation drive mechanism 1 is a prior art, such as using a servo motor and a synchronization unit to cooperate to control the movement of the conveyor belt 2, and this embodiment does not limit it.
[0034] Specifically, the shape of the conveyor belt 2 of this embodiment is as follows: Figure 1 and Figure 2 As shown, the test mechanism 23 can be driven to rotate back and forth. For example, two test mechanisms 23 are installed on the conveyor belt 2. The movement of the conveyor belt 2 drives the test mechanism 23 to move, so that the scraper of the test mechanism 23 located below can rub against the ground to test the wear performance of the scraper. Among them, the conveyor belt 2 can be selected from the existing technology, and a fixed hole position is set. The mounting seat 3 of the test mechanism 23 can be locked in the corresponding hole position of the conveyor belt 2 by screws, bolts and other parts.
[0035] like Figures 3 to 6As shown, the test mechanism 23 of this embodiment includes a mounting seat 3 and a height adjustment component mounted on the mounting seat 3. The height adjustment component is used to adjust the height of the scraper strip, so as to adjust the contact force between the scraper strip and the ground and adjust the friction. As an implementation method of this embodiment, the height adjustment component includes a height adjustment control member 4, a base 5 and a lifting seat 6. The scraper strip is mounted on the lifting seat 6. Side plates 7 are mounted on both sides of the mounting seat 3. An installation space is formed between the two side plates 7. The base 5 is provided with a first inclined surface 8. The bottom of the lifting seat 6 is provided with a second inclined surface 9. The first inclined surface 8 is in contact with the second inclined surface 9. The base 5 and the lifting seat 6 are both located in the installation space. An adjustment space 10 is provided between the base 5 and one side plate 7. The height adjustment control member 4 is used to control the translation of the base 5 to change the size of the adjustment space 10. After the base 5 moves, the first inclined surface 8 drives the second inclined surface 9 to rise and fall, so that the lifting seat 6 rises and falls between the two side plates 7.
[0036] As shown in the figure, the base 5 can move in translation, and the side plate 7 is equipped with a cross bar 11. The base 5 is provided with a first through hole (not shown in the figure) for assembling the cross bar 11. The outer periphery of the cross bar 11 is sleeved with a first spring 12. The two ends of the first spring 12 respectively contact the base 5 and the side plate 7. In actual setting, two cross bars 11 can be provided to ensure that the base 5 can move stably. In addition, the height adjustment control member 4 is provided on one side of the base 5, and the first spring 12 is provided on the other side of the base 5. Therefore, after the height adjustment control member 4 pushes the base 5 to move, the elastic force of the first spring 12 on the base 5 can be used to maintain the stability of the base 5, so that the base 5 is maintained at the position adjusted by the height adjustment control member 4. Figure 8 As shown, the lifting seat 6 performs lifting activities, the mounting seat 3 is equipped with a vertical rod 13, the vertical rod 13 is vertically arranged with the cross rod 11, the lifting seat 6 is provided with a second through hole for assembling the vertical rod 13 (not shown in the drawings), the side plate 7 is equipped with a limit block 14, the outer periphery of the vertical rod 13 is sleeved with a second spring 15, the two ends of the second spring 15 respectively abut against the limit block 14 and the top of the lifting seat 6, therefore, it can be ensured that the lifting seat 6 can move up and down under the restriction of the vertical rod 13, the vertical rod 13 of this embodiment is preferably provided with two, respectively arranged at the two ends of the lifting seat 6, and the second spring 15 is located between the lifting seat 6 and the limit block 14, therefore, the height of the lifting seat 6 can be controlled by the restriction of the second spring 15 and the base 5.
[0037] Specifically, the staff changes the position of the base 5 through the height adjustment control member 4 according to the actual height requirement of the scraper strip, and the first inclined surface 8 of the base 5 cooperates with the second inclined surface 9 of the lifting seat 6. Figure 8When the base 5 moves to the right, the lifting seat 6 will rise, and the lifting seat 6 will drive the scraper to rise; when the base 5 moves to the left, the lifting seat 6 will move down, driving the scraper to move down, so as to achieve the purpose of adjusting the height of the scraper. Figure 4 and Figure 6 As shown, the height adjustment control member 4 is screwed to the side plate 7 and abuts against the base 5, so the position of the base 5 can be adjusted by rotating the height adjustment control member 4, which is easy to operate.
[0038] As another implementation of this embodiment, the height adjustment component can also be provided with a cylinder to drive the lifting seat 6 to move up and down, which can also achieve the purpose of adjusting the scraper strip height.
[0039] Further, such as Figure 3 As shown, the present embodiment is further provided with a tension adjustment component, which includes an adjustment member 16, a fixed plate 17 and an elastic plate 18, wherein the fixed plate 17 and the elastic plate 18 are both located in the installation space, the fixed plate 17 is mounted on the side plate 7, a scraper strip groove 19 for assembling a scraper strip is formed between the elastic plate 18 and the fixed plate 17, the elastic plate 18 is movably mounted on the lifting seat 6, and the adjustment member 16 is used to control the translation of the elastic plate 18 to adjust the size of the scraper strip groove 19.
[0040] Specifically, the present embodiment uses a tension adjustment assembly to tighten the scraper strip, which is used for taking and placing the scraper strip, and is also applicable to scrapers of different thicknesses, and can adjust the tightness of the scraper strip assembly to ensure that the scraper strip can perform the wear test normally. Among them, the adjustment member 16 can be optionally a knob, and the adjustment member 16 is passed through the side plate 7 and abutted against the tension plate 18, and the adjustment member 16 is screwed to the side plate 7. After rotating the adjustment member 16, the adjustment member 16 can push the tension plate 18 to move, thereby changing the spacing between the tension plate 18 and the fixed plate 17, that is, changing the tightness of the scraper strip.
[0041] Among them, Figure 5 , Figure 6 as well as Fig.10 As shown, the lifting seat 6 is provided with a T-shaped slot 20, and the bottom of the elastic plate 18 is provided with a first T-shaped block 21, and the first T-shaped block 21 is slidably assembled in the T-shaped slot 20; the bottom of the fixed plate 17 is provided with a second T-shaped block 22, and the second T-shaped block 22 is assembled in the T-shaped slot 20. Specifically, the first T-shaped block 21 and the second T-shaped block 22 are provided to ensure that the elastic plate 18 and the fixed plate 17 are difficult to separate from the lifting seat 6 in the vertical direction, and in the horizontal direction, the movement can be restricted by the two side plates 7, and the structural assembly method is simple and easy to operate.
[0042] In the present embodiment, by setting up a plurality of testing mechanisms 23 and a conveyor belt 2 for controlling the movement of the testing mechanisms 23, instead of the traditional manual testing method, the wiper strip wear test can be automatically performed. In addition, the structure of the present embodiment is simpler and occupies less space than the wiper life detection device disclosed in the prior art patent CN202321931622.7. Therefore, in addition to improving the consistency of the wear test results, the test result comparison is more accurate and reliable, and the test efficiency is higher, and the present embodiment is also more suitable for application in actual production testing work.
[0043] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.
Claims
1. A scraper wear testing device, characterized in that: It includes a rotating drive mechanism, a conveyor belt and a testing mechanism, wherein the rotating drive mechanism is used to drive the conveyor belt to rotate, and the testing mechanism can be detachably mounted on the conveyor belt. The testing mechanism includes a mounting seat and a height adjustment component, wherein the mounting seat is mounted on the conveyor belt, the height adjustment component is mounted on the mounting seat, and a scraper bar is assembled on the height adjustment component, and the height adjustment component is used to adjust the height of the scraper bar so that the scraper bar maintains a set friction force with the ground.
2. A scraper blade wear testing device according to claim 1, characterized in that: The height adjustment assembly includes a height adjustment control member, a base and a lifting seat, the scraper strip is installed on the lifting seat, side panels are installed on both sides of the mounting seat, and an installation space is formed between the two side panels. The base is provided with a first inclined surface, and the bottom of the lifting seat is provided with a second inclined surface, the first inclined surface is in contact with the second inclined surface, the base and the lifting seat are both located in the installation space, and an adjustment space is provided between the base and one of the side panels. The height adjustment control member is used to control the translation of the base to change the size of the adjustment space. After the base moves, the second inclined surface is driven to rise and fall through the first inclined surface, so that the lifting seat rises and falls between the two side panels.
3. A scraper blade wear testing device according to claim 2, characterized in that: The side plate is equipped with a cross bar, the base is provided with a first through hole for assembling the cross bar, the outer periphery of the cross bar is sleeved with a first spring, and the two ends of the first spring respectively abut against the base and the side plate.
4. A scraper blade wear testing device according to claim 2, characterized in that: The mounting seat is provided with a vertical rod, and the vertical rod is vertically arranged with the horizontal rod. The lifting seat is provided with a second through hole for assembling the vertical rod. The side plate is provided with a limit block. The outer periphery of the vertical rod is provided with a second spring, and the two ends of the second spring respectively abut against the limit block and the top of the lifting seat.
5. A scraper blade wear testing device according to claim 2, characterized in that: The testing mechanism also includes a tension adjustment component, which is used to adjust the installation tightness of the scraper strip.
6. A scraper blade wear testing device according to claim 5, characterized in that: The tension adjustment assembly includes an adjusting member, a fixed plate and an elastic plate, wherein the fixed plate and the elastic plate are both located in an installation space, the fixed plate is mounted on a side plate, a scraper groove for assembling a scraper is formed between the elastic plate and the fixed plate, the elastic plate is movably mounted on a lifting seat, and the adjusting member is used to control the translation of the elastic plate to adjust the size of the scraper groove.
7. A scraper blade wear testing device according to claim 6, characterized in that: The lifting seat is provided with a T-shaped slot, and the bottom of the elastic plate is provided with a first T-shaped block, and the first T-shaped block is slidably assembled in the T-shaped slot.
8. A scraper blade wear testing device according to claim 6, characterized in that: The adjusting member is screwed to the side plate, and the adjusting member passes through the side plate and contacts the elastic plate.
9. A scraper blade wear testing device according to claim 7, characterized in that: A second T-block is disposed at the bottom of the fixing plate, and the second T-block is assembled in the T-slot.
10. The scraper blade wear testing device according to claim 1, characterized in that: The conveyor belt is equipped with a plurality of the testing mechanisms.
Citation Information
Patent Citations
Windscreen wiper service life detection device
CN220398871U