Walking wheel device with cleaning function for enamelling machine
By introducing the transmission structure, linkage gear and cleaning wool sweep design into the walking wheel device of the enameled machine, the problem of dust contamination during the transportation process is solved, and the effect of improving the paint quality and saving costs is achieved.
Patent Information
- Application Number
- CN202420846386.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In enameled machines, flat copper wires are easily contaminated with dust during the transportation process, which affects the paint effect and reduces product quality.
A walking wheel device for an enameled machine is designed, which includes a transmission structure, a linkage gear, a terminal output gear and a cleaning wool sweep. Through the linkage of these components, the cleaning wool sweep can effectively clean dust on the surface of the flat copper wire.
The device can effectively remove dust from the surface of flat copper wire, improve paint quality, and avoid adding new power sources by utilizing the power of existing row wheels, saving costs and the workload of laying power.
Smart Images
Figure CN222838608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameling machines, in particular to a walking wheel device with a cleaning function and used for enameling machines. Background Art
[0002] In the field of enameling machines, in the production process of manufacturing flat copper wire, it is generally necessary to use multiple wire-carrying wheel devices to change the direction of the copper coil. Specifically, after the round copper wire is pressed into a semi-finished flat copper wire by the calender, it needs to be guided by multiple wire-carrying wheel devices and transferred to the painting frame for painting.
[0003] However, during the conveying process of the flat copper wire, whether the flat copper wire itself contains dust or the wire wheel accumulates dust, the surface of the flat copper wire will contact and retain a lot of dust, affecting the painting effect and thus affecting the product quality. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a traveling wheel device for an enameling machine and having a cleaning function, which can clean flat copper wires, thereby improving product quality.
[0005] The purpose of the utility model is achieved by the following technical solutions:
[0006] A travel wheel device with cleaning function for an enameling machine, comprising:
[0007] Column structure;
[0008] A wire wheel is pivotally connected to the column structure; the wire wheel is provided with an annular accommodating groove extending along its circumference, and the annular accommodating groove is used to accommodate the flat copper wire; one end surface of the wire wheel is provided with a transmission structure, and the transmission structure includes a plurality of transmission columns, and the plurality of transmission columns are evenly distributed around the circumference of the axis of the wire wheel and extend along the axial direction of the wire wheel;
[0009] A linkage gear is pivotally connected to the column structure and meshes with the transmission structure for transmission;
[0010] A terminal output gear is pivotally connected to the column structure and is drivingly connected to the linkage gear;
[0011] A cleaning broom is circumferentially stopperedly connected to the terminal output gear, and the cleaning broom is used to abut against the flat copper wire to remove dust from the flat copper wire.
[0012] Furthermore, the linkage gear is coaxially fixedly connected with a first transmission gear, the column structure is also connected with a second transmission gear, the first transmission gear is meshed with the second transmission gear, and the second transmission gear is meshed with the terminal output gear.
[0013] Furthermore, the travel wheel device for the enameling machine and having a cleaning function also includes an air jet structure, and the air jet direction of the air jet structure is toward the cleaning broom.
[0014] Furthermore, the jet structure includes an jet pipe, an air supply pipe connected to the jet pipe, and an air source connected to the air supply pipe.
[0015] Furthermore, the extending direction of the air jet pipe is the same as the axial direction of the cleaning broom, and the gas ejected from the air jet pipe can blow out the dust on the edge of the cleaning broom along the axial direction of the cleaning broom.
[0016] Furthermore, the air jet pipe and the cleaning broom are arranged in sequence along the conveying direction of the flat copper wire.
[0017] Furthermore, each gear tooth of the linkage gear is a semicircular structure.
[0018] Furthermore, the traveling wheel is provided with a balance ring, the balance ring extends circumferentially around the traveling wheel, and the balance ring and the transmission structure are respectively arranged at two ends of the traveling wheel.
[0019] Furthermore, the traveling wheel device for the enameling machine and having a cleaning function also includes an anti-skewness structure, which is installed on the column structure; the anti-skewness structure includes an anti-skewness bracket and at least two anti-skewness wheels pivotally connected to the anti-skewness bracket; the anti-skewness wheel is placed vertically, and the two anti-skewness wheels are arranged at intervals in the horizontal direction, and a wire-passing spacing groove is formed between the two anti-skewness wheels, and the bottom of the wire-passing spacing groove is a notch; the anti-skewness structure also includes a horizontal limiting wheel pivotally connected to the anti-skewness bracket, the horizontal height of the horizontal limiting wheel is greater than the notch, and the horizontal limiting wheel is used to prevent the flat copper wire from sagging along the notch to the outside of the wire-passing spacing groove.
[0020] Furthermore, two horizontal limiting wheels are provided, and the two anti-deviation wheels are located between the two horizontal limiting wheels; the line wheel is made of plastic material or nylon material; the anti-deviation wheel and the horizontal limiting wheel are both made of elastic material.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. A transmission structure is provided on one end face of the line wheel, and the transmission structure includes a plurality of transmission columns, which are evenly distributed around the circumference of the axis of the line wheel and extend along the axial direction of the line wheel; on this basis, the flat copper wire is cleaned by a linkage brush through the assistance of a linkage gear and a terminal output gear, so that the problem of the flat copper wire being contaminated with dust after passing through the line wheel can be solved, thereby improving the painting quality of the flat copper wire.
[0023] 2. In addition, since the power source of the cleaning broom comes from the line wheel, there is no need to add a new power source, which not only saves costs, but also saves the workload of laying out the power supply, making the modification simple and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic structural diagram of a travel wheel device with a cleaning function for an enameling machine according to the utility model;
[0025] Figure 2 for Figure 1 Another perspective of the picture;
[0026] Figure 3 for Figure 2 A local enlarged view of point A;
[0027] Figure 4 for Figure 1 Another perspective of the picture;
[0028] Figure 5 for Figure 4 A local enlarged view of point B.
[0029] In the figure: 1. column structure; 2. line wheel; 21. annular accommodating groove; 22. transmission structure; 221. transmission column; 23. balance ring; 3. linkage gear; 31. gear teeth; 4. terminal output gear; 5. cleaning broom; 6. first transmission gear; 7. second transmission gear; 8. jet tube; 9. anti-deviation structure; 91. anti-deviation bracket; 92. anti-deviation wheel; 93. wire spacing groove; 931. notch; 94. horizontal limit wheel; 10. flat copper wire. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0031] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element, or there may be an element centered thereon. When an element is considered to be "connected to" another element, it may be directly connected to the other element, or there may be an element centered thereon. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0032] Unless otherwise defined, all technical terms and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0033] See also Figure 1-Figure 5 A preferred embodiment of the utility model of a walking wheel device with a cleaning function for an enameling machine includes: a column structure 1, a line wheel 2, a linkage gear 3, a terminal output gear 4 and a cleaning broom 5.
[0034] The wire wheel 2 is pivotally connected to the column structure 1. The wire wheel 2 is provided with an annular accommodating groove 21 extending along its circumference, and the annular accommodating groove 21 is used to accommodate the flat copper wire 10 to change the conveying direction of the flat copper wire 10. One end surface of the wire wheel 2 is provided with a transmission structure 22, and the transmission structure 22 includes a plurality of transmission columns 221, and the plurality of transmission columns 221 are evenly distributed around the circumference of the axis of the wire wheel 2 and extend along the axial direction of the wire wheel 2.
[0035] The linkage gear 3 is pivotally connected to the column structure 1 and meshes with the transmission structure 22 for transmission, so that the linkage gear 3 is driven by the transmission structure 22 and rotates synchronously with the transmission structure 22 .
[0036] The terminal output gear 4 is pivotally connected to the column structure 1 and is transmission-connected with the linkage gear 3 .
[0037] The cleaning bristle brush 5 is circumferentially stop-connected with the terminal output gear 4 (for example, they are completely fixed to each other), and the cleaning bristle brush 5 is used to abut against the flat copper wire 10 to remove dust from the flat copper wire 10 .
[0038] During operation, the flat copper wire 10 drives the wire wheel 2 to rotate. After contacting the wire wheel 2, the flat copper wire 10 is contaminated with dust. The cleaning brush 5 cleans the surface of the flat copper wire 10 relatively, thereby improving the painting quality of the flat copper wire 10.
[0039] Obviously, a transmission structure 22 is provided on one end surface of the line wheel 2, and the transmission structure 22 includes a plurality of transmission columns 221, which are evenly distributed around the axis of the line wheel 2 and extend along the axial direction of the line wheel 2; on this basis, the cleaning brush 5 is linked to clean the flat copper wire 10 with the assistance of the linkage gear 3 and the terminal output gear 4, so that the problem of the flat copper wire 10 being contaminated with dust after passing through the line wheel 2 can be solved, thereby improving the painting quality of the flat copper wire 10. In addition, since the source power of the cleaning brush 5 comes from the line wheel 2, there is no need to add a new power source, which not only saves costs, but also saves the workload of laying out the power supply, making the modification simple and practical.
[0040] In this embodiment, preferably, the linkage gear 3 is coaxially fixedly connected with the first transmission gear 6, the column structure 1 is also connected with the second transmission gear 7, the first transmission gear 6 is meshed with the second transmission gear 7, and the second transmission gear 7 is meshed with the terminal output gear 4. In this way, the rotation direction of the cleaning broom 5 is opposite to the rotation direction of the line wheel 2, so that the cleaning direction of the cleaning broom 5 is opposite to the moving direction of the flat copper wire 10, and the cleaning effect is improved under the effect of relative speed superposition.
[0041] In this embodiment, in order to automatically clean the cleaning broom 5 regularly and reduce the labor pressure of workers, preferably, the walking wheel device with cleaning function for the enameling machine also includes an air jet structure, and the air jet direction of the air jet structure is toward the cleaning broom 5.
[0042] Preferably, see Figure 5 The jet structure includes an air jet pipe 8, an air supply pipe connected to the air jet pipe 8, and an air source connected to the air supply pipe. Conveniently, the air jet pipe 8 is fixed to the column structure 1. In this way, only one air jet pipe 8 is needed to clean the cleaning broom 5, which reduces the difficulty of assembly.
[0043] In order to better blow the dust away from the traveling wheel 2 , preferably, the extension direction of the air jet pipe 8 is the same as the axial direction of the cleaning broom 5 , and the gas ejected from the air jet pipe 8 can blow the dust on the edge of the cleaning broom 5 out along the axial direction of the cleaning broom 5 .
[0044] It can be understood that more dust will be deposited on the side of the cleaning broom 5 close to the wire wheel 2. In order to deeply clean the cleaning broom 5, it is more preferred that the air jet 8 and the cleaning broom 5 are arranged in sequence along the conveying direction of the flat copper wire 10. In this way, by gathering the gas on the side of the cleaning broom 5 close to the wire wheel 2, the cleaning broom 5 can be deeply cleaned.
[0045] In order to avoid motion interference between the linkage gear 3 and the transmission column 221 , preferably, each gear tooth 31 of the linkage gear 3 is a semicircular structure.
[0046] Since the power of the line wheel 2 comes from the movement of the flat copper wire 10, in order to avoid excessive running resistance of the line wheel 2, the line wheel 2 is provided with a balance ring 23, which extends around the circumference of the line wheel 2, and the balance ring 23 and the transmission structure 22 are respectively arranged at both ends of the line wheel 2. In this way, the mass of the two ends of the line wheel 2 is relatively balanced, so that the rolling friction of the line wheel 2 is smaller, so that the line wheel 2 and the flat copper wire 10 will not have serious relative friction, so as to protect the surface of the flat copper wire 10.
[0047] In the process of manufacturing the flat copper wire 10, it is necessary to complete the head-to-tail welding between the two coils of copper wire so as to transport the copper wire over a long distance. However, during the transportation process, the flat copper wire 10 easily falls off to the bottom of the anti-skew wheel 92, thereby sliding and rubbing against the bottom of the anti-skew wheel 92. In this embodiment, preferably, the walking wheel device with cleaning function for the enameling machine also includes an anti-bias structure 9, which is installed on the column structure 1; the anti-bias structure 9 includes an anti-bias bracket 91 and at least two anti-bias wheels 92 pivoted to the anti-bias bracket 91; the anti-bias wheel 92 is placed vertically, and the two anti-bias wheels 92 are arranged at intervals in the horizontal direction, and a wire spacing groove 93 is formed between the two anti-bias wheels 92, and the bottom of the wire spacing groove 93 is a notch 931; the anti-bias structure 9 also includes a horizontal limiting wheel 94 pivoted to the anti-bias bracket 91, and the horizontal limiting wheel 94 has a horizontal height greater than the notch 931, and the horizontal limiting wheel 94 is used to prevent the flat copper wire 10 from sagging along the notch 931 to the outside of the wire spacing groove 93. It can be understood that when the horizontal limiting wheel 94 is not provided, no matter how low the horizontal height of the notch 931 is, as long as the flat copper wire 10 is loose enough, it may fall out along the notch 931. Therefore, by absolutely limiting the flat copper wire 10 through the horizontal limit wheel 94 so that it is always located above the slot 931, the problem of sliding friction between the flat copper wire 10 and the anti-deviation wheel 92 can be eliminated. In addition, based on the fact that the line wheel 2 is pivotally connected to the column body, and based on the fact that the anti-deviation wheel 92 is pivotally connected to the anti-deviation bracket 91, during the transportation of the flat copper wire 10, the flat copper wire 10 not only drives the line wheel 2 to rotate, but also drives the anti-deviation wheel 92 to rotate, and both are rolling friction, so the problem of the surface of the flat copper wire 10 being worn will not be caused. In addition, when the flat copper wire 10 is loose during the transportation process, based on the fact that the horizontal limit wheel 94 is pivotally connected to the anti-deviation bracket 91, the horizontal limit wheel 94 will not slide and rub against the flat copper wire 10, thereby further ensuring the quality of the flat copper wire 10.
[0048] In this embodiment, preferably, two horizontal limit wheels 94 are provided, and the two anti-deviation wheels 92 are located between the two horizontal limit wheels 94. In this way, the horizontal limit wheels 94 are provided in front and behind the two anti-deviation wheels 92, which further increases the difficulty of the flat copper wire 10 falling off from the slot 931. Moreover, since the flat copper wire 10 is made of metal material and has a certain thickness, it is impossible for it to fall out of the slot 931 in unexpected circumstances. In this way, the problem of workers needing to check for the falling off of the flat copper wire 10 is completely eliminated.
[0049] In this embodiment, in order to prevent the flat copper wire 10 from being worn, preferably, the line wheel 2 is made of plastic or nylon. The anti-deflection wheel 92 and the horizontal limit wheel 94 are both made of elastic materials, wherein the elastic material can be nylon, rubber, etc. In addition, based on the elasticity of the anti-deflection wheel 92, the flat copper wire 10 will not be crushed, especially when the two line wheels 2 have horizontal deviation, when the flat copper wire 10 is slightly deflected, the anti-deflection wheel 92 will be pressed to compensate for the position.
[0050] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A travel wheel device with a cleaning function for an enameling machine, characterized in that: include: Column structure (1); A wire wheel (2) is pivotally connected to the column structure (1); the wire wheel (2) is provided with an annular accommodating groove (21) extending along its circumference, and the annular accommodating groove (21) is used to accommodate the flat copper wire; one end surface of the wire wheel (2) is provided with a transmission structure (22), and the transmission structure (22) includes a plurality of transmission columns (221), and the plurality of transmission columns (221) are evenly distributed around the circumference of the axis of the wire wheel (2) and extend along the axial direction of the wire wheel (2); A linkage gear (3) is pivotally connected to the column structure (1) and meshes with the transmission structure (22) for transmission; A terminal output gear (4) is pivotally connected to the column structure (1) and is transmission-connected to the linkage gear (3); A cleaning broom (5) is circumferentially stop-connected to the terminal output gear (4), and the cleaning broom (5) is used to abut against the flat copper wire to remove dust from the flat copper wire.
2. The walking wheel device with cleaning function for an enameling machine according to claim 1 is characterized in that: The linkage gear (3) is coaxially fixedly connected to a first transmission gear (6), and the column structure (1) is also connected to a second transmission gear (7); the first transmission gear (6) is meshed with the second transmission gear (7), and the second transmission gear (7) is meshed with the terminal output gear (4).
3. The walking wheel device with cleaning function for an enameling machine according to claim 1 is characterized in that: The walking wheel device for an enameling machine and having a cleaning function further comprises an air jet structure, the air jet direction of the air jet structure being toward the cleaning broom (5).
4. The walking wheel device with cleaning function for an enameling machine according to claim 3 is characterized in that: The jet structure comprises an jet pipe (8), an air supply pipe connected to the jet pipe (8), and an air source connected to the air supply pipe.
5. The walking wheel device with cleaning function for an enameling machine according to claim 4 is characterized in that: The extending direction of the air jet pipe (8) is the same as the axial direction of the cleaning broom (5), and the gas ejected from the air jet pipe (8) can blow out the dust on the edge of the cleaning broom (5) along the axial direction of the cleaning broom (5).
6. The traveling wheel device with cleaning function for an enameling machine according to claim 5 is characterized in that: The air jet pipe (8) and the cleaning broom (5) are arranged in sequence along the conveying direction of the flat copper wire.
7. The traveling wheel device with cleaning function for an enameling machine according to claim 1 is characterized in that: Each gear tooth (31) of the linkage gear (3) is a semicircular structure.
8. The traveling wheel device with cleaning function for an enameling machine according to claim 1 is characterized in that: The line wheel (2) is provided with a balance ring (23), the balance ring (23) extends around the circumference of the line wheel (2), and the balance ring (23) and the transmission structure (22) are respectively arranged at two ends of the line wheel (2).
9. The traveling wheel device with cleaning function for an enameling machine according to claim 1 is characterized in that: The walking wheel device for the enameling machine and having a cleaning function also includes an anti-deviation structure (9), and the anti-deviation structure (9) is installed on the column structure (1); the anti-deviation structure (9) includes an anti-deviation bracket (91) and at least two anti-deviation wheels (92) pivotally connected to the anti-deviation bracket (91); the anti-deviation wheels (92) are placed vertically, and the two anti-deviation wheels (92) are arranged at intervals in the horizontal direction, and a wire-passing spacing groove (93) is formed between the two anti-deviation wheels (92), and the bottom of the wire-passing spacing groove (93) is a notch (931); the anti-deviation structure (9) also includes a horizontal limiting wheel (94) pivotally connected to the anti-deviation bracket (91), and the horizontal height of the horizontal limiting wheel (94) is greater than the notch (931), and the horizontal limiting wheel (94) is used to prevent the flat copper wire from drooping along the notch (931) to the outside of the wire-passing spacing groove (93).
10. The traveling wheel device with cleaning function for an enameling machine according to claim 9 is characterized in that: Two horizontal limit wheels (94) are provided, and the two anti-deviation wheels (92) are located between the two horizontal limit wheels (94); the line wheel (2) is made of plastic material or nylon material; the anti-deviation wheel (92) and the horizontal limit wheel (94) are both made of elastic material.