Flange mounting frame for motor machining

By designing a flange mounting frame for motor processing, diagonally clamped fixing components, electric telescopic rods, lifting mechanisms and rotating drive components, the cumbersome and time-consuming installation process of the flange head is solved, and the automatic connection and installation of the flange ring is realized, and efficiency and automation are improved.

CN222839549UActive Publication Date: 2025-05-06CHENGDU GUOHUI CHUANDU TECH CO LTD
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Patent Information

Application Number
CN202421785319.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the prior art, the flange head installation process is cumbersome, time-consuming and lacks automation. Especially when installing large motors, adjusting the housing position is time-consuming and labor-intensive.

Method used

A flange mounting frame for motor processing is designed, using diagonal clamping fixing components, electric telescopic rods, lifting mechanisms and rotating drive components to realize automatic alignment, installation and tightening of bolts, reducing the need for manual adjustment.

Benefits of technology

实现了法兰圈的自动化连接,减少了人工操作时间,提高了安装效率,并无需调整电机本体和法兰圈的位置,更加省时省力。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange mounting rack for motor processing, and relates to the technical field of flange mounting. The motor clamping device comprises a base, a rotating plate is arranged on the top face of the base, and a diagonal clamping and fixing assembly used for clamping and fixing a motor body is arranged on the top face of the rotating plate. Motor bodies of different specifications are diagonally clamped and fixed through the diagonal clamping and fixing assembly, bolts supported and clamped by the bolt clamping box are driven by the electric telescopic rod to be aligned with threaded holes, the bolt clamping box is driven by the lifting mechanism to ascend and descend, meanwhile, the bolt clamping box is driven by the fourth motor to rotate, and the bolt clamping box is driven by the second motor to rotate. And the rotating driving assembly drives the rotating plate to rotate, so that other threaded holes in the surface of the flange ring are aligned with the bolt clamping box, subsequent bolt installation can be completed one by one, automatic connection of the flange ring can be achieved, the positions of the motor body and the flange ring do not need to be manually adjusted, and more time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange installation, in particular to a flange installation frame for motor processing. Background Art

[0002] As a common device with a relatively complex structure, the external sealing of the motor plays an important role in its waterproof and dustproof capabilities, and can even directly affect the service life of the motor. In order to improve the sealing performance of the motor housing, a flange head is generally used to connect multiple housings into a complete housing, and the multiple threaded holes on the outer ring surfaces of the two flange heads are aligned and connected by using bolts.

[0003] At present, when installing the flange head, the operator generally installs the bolts one by one manually, and in order to ensure stress balance, it is necessary to tighten each bolt in turn several times. Although the installation process is simple to operate, it is boring, complicated and time-consuming, and the degree of automation needs to be improved. In addition, in order to complete the installation of bolts in different positions during the installation process, it is necessary to adjust the position of the motor housing. When the motor is large, adjusting the housing position is time-consuming and laborious.

[0004] For this purpose, a flange mounting frame for motor processing is proposed. Utility Model Content

[0005] The purpose of the utility model is to solve the problems mentioned in the above background technology. The utility model provides a flange mounting bracket for motor processing.

[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0007] A flange mounting frame for motor processing comprises a base, a rotating plate is provided on the top surface of the base, a diagonal clamping and fixing assembly for clamping and fixing a motor body is provided on the top surface of the rotating plate, a rotating driving assembly for driving the rotating plate to rotate and a balancing support assembly for balancing and supporting the rotating plate are provided on the surface of the base, a lifting mechanism is fixedly installed on the top surface of the base, an electric telescopic rod is fixedly installed on the surface of the moving part of the lifting mechanism, the electric telescopic rod is arranged radially along the rotating plate, a motor protection box is fixedly installed on the telescopic end of the electric telescopic rod, a fourth motor is fixedly installed in the motor protection box, a bolt clamping box is fixedly installed on the top surface of the output end of the fourth motor, the bolt clamping box is used to support and clamp bolts, and the bolts are threadedly installed on the surface of the flange ring.

[0008] Furthermore, the diagonal clamping and fixing assembly includes a slide groove, the number of the slide grooves is two and they are symmetrically arranged, a slider is slidably installed on the inner wall surface of the slide groove, a right-angle clamping block is fixedly installed on the top surface of the slider, a first motor is fixedly installed on the side of the rotating plate, a double-headed threaded rod is fixedly connected to the output end of the first motor, the double-headed threaded rod passes through the two slide groove surfaces and is rotatably arranged, the two sliders are symmetrically threadedly installed on the surface of the double-headed threaded rod, the right-angle clamping block is a right-angle shape, and the opening sides of the two right-angle clamping blocks are arranged opposite to each other.

[0009] Furthermore, the rotation drive assembly includes a second motor, which is fixedly installed inside the base. The output end of the second motor is fixedly connected to a rotating shaft, the top end of the rotating shaft is fixedly connected to the bottom surface of the rotating plate, and the top surface of the base begins to have a rotating groove for accommodating the rotation of the rotating plate and the diagonal clamping fixing assembly.

[0010] Furthermore, the second motor is a stepping motor.

[0011] Furthermore, the balancing support assembly includes an annular groove, which is opened on the bottom surface of the rotating groove, and a manufactured leg is slidably installed in the annular groove, and a ball is rollingly installed on the bottom surface of the manufactured leg. The manufactured leg is fixedly installed on the bottom surface of the rotating plate, and the number of the manufactured legs is several and evenly distributed in an annular array.

[0012] Furthermore, the lifting mechanism includes a mounting column, which is fixedly mounted on the top surface of the base, a lifting groove is opened on the side of the mounting column, a lifting block is slidably mounted on the inner wall surface of the lifting groove, a third motor is fixedly mounted on the top surface of the mounting column, a vertical threaded rod is fixedly connected to the output end of the third motor, the vertical threaded rod is rotatably mounted on the inner wall surface of the lifting groove, the lifting block is threadedly mounted on the surface of the vertical threaded rod, and the electric telescopic rod is fixedly mounted on one side surface of the lifting block close to the rotating plate.

[0013] The beneficial effects of the utility model are as follows:

[0014] The motor bodies of different specifications are diagonally clamped and fixed by the diagonal clamping and fixing components, the bolts to be installed are placed on the surface of the bolt card box, the electric telescopic rod is used to drive the bolt card box to support and clamp the bolts to be aligned with the threaded holes, the bolt card box is driven to rise and fall by the lifting mechanism, and the fourth motor drives the bolt card box to rotate at the same time, so that the bolts are rotated and installed in the threaded holes, and the rotating drive component drives the rotating plate to rotate so that other threaded holes on the surface of the flange ring are aligned with the bolt card box, and the subsequent bolts can be installed one by one, and the torque used for installing the bolts can be changed by controlling the number of rotations of the fourth motor, so that the threaded holes on the surface of the flange ring can be automatically tightened in turn for multiple times, and the flange ring can be automatically connected, and there is no need to manually adjust the position of the motor body and the flange ring, which is more time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an axonometric diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a three-dimensional structural axonometric diagram of the utility model in working state;

[0017] Figure 3 It is a front cross-sectional view of the three-dimensional structure of the utility model;

[0018] Figure 4 This is a top view of the three-dimensional structure of the base of the utility model;

[0019] Figure numerals: 1. base; 2. rotating plate; 3. diagonal clamping and fixing assembly; 301. slide groove; 302. slider; 303. first motor; 304. double-headed threaded rod; 305. right-angle clamping block; 4. rotation drive assembly; 401. second motor; 402. rotating shaft; 403. rotating groove; 5. balancing support assembly; 501. annular groove; 502. formed leg; 503. ball; 6. lifting mechanism; 601. mounting column; 602. lifting groove; 603. lifting block; 604. third motor; 605. vertical threaded rod; 7. electric telescopic rod; 8. motor protection box; 9. fourth motor; 10. bolt clamping box; 11. motor body; 12. flange ring. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0024] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] like Figures 1 to 4 As shown, a flange mounting frame for motor processing includes a base 1, a rotating plate 2 is provided on the top surface of the base 1, a diagonal clamping and fixing component 3 for clamping and fixing a motor body 11 is provided on the top surface of the rotating plate 2, a rotating driving component 4 for driving the rotating plate 2 to rotate and a balancing support component 5 for balancing the rotating plate 2 are provided on the surface of the base 1, a lifting mechanism 6 is fixedly installed on the top surface of the base 1, an electric telescopic rod 7 is fixedly installed on the surface of the moving part of the lifting mechanism 6, the electric telescopic rod 7 is arranged along the radial direction of the rotating plate 2, a motor protection box 8 is fixedly installed on the telescopic end of the electric telescopic rod 7, a fourth motor 9 is fixedly installed in the motor protection box 8, a bolt clamping box 10 is fixedly installed on the top surface of the output end of the fourth motor 9, the bolt clamping box 10 is used to support and clamp bolts, and the bolt threads are installed on the surface of the flange ring 12.

[0026] More specifically, the motor bodies 11 of different specifications are diagonally clamped and fixed by the diagonal clamping and fixing assembly 3, the bolts to be installed are placed on the surface of the bolt clamping box 10, and the distance between the bolt clamping box 10 and the threaded holes on the surface of the flange ring 12 is adjusted by the telescopic end of the electric telescopic rod 7, so that the bolts supported and clamped by the bolt clamping box 10 are aligned with the threaded holes, and the bolt clamping box 10 is driven to rise and fall by the lifting mechanism 6, and at the same time, the fourth motor 9 drives the bolt clamping box 10 to rotate, so that the bolts are rotated and installed in the threaded holes, and then The lifting mechanism 6 drives the bolt clamping box 10 to move downward, and the rotating drive component 4 drives the rotating plate 2 to rotate a certain angle, so that the other threaded holes on the surface of the flange ring 12 can be aligned with the bolt clamping box 10, and the subsequent bolts can be installed one by one. The number of rotations of the fourth motor 9 can be controlled to change the torque used for installing the bolts, so that the threaded holes on the surface of the flange ring 12 can be automatically tightened in turn for multiple times, and the automatic connection of the flange ring 12 can be realized, and there is no need to manually adjust the position of the motor body 11 and the flange ring 12, which saves time and effort.

[0027] The diagonal clamping and fixing component 3 includes a slide groove 301, the number of which is two and symmetrically arranged, a slider 302 is slidably installed on the inner wall surface of the slide groove 301, a right-angle clamping block 305 is fixedly installed on the top surface of the slider 302, a first motor 303 is fixedly installed on the side of the rotating plate 2, a double-headed threaded rod 304 is fixedly connected to the output end of the first motor 303, the double-headed threaded rod 304 passes through the surfaces of the two slide grooves 301 and is rotatably arranged, two sliders 302 are symmetrically threadedly installed on the surface of the double-headed threaded rod 304, the right-angle clamping block 305 is in a right-angle shape, and the opening sides of the two right-angle clamping blocks 305 are arranged opposite to each other.

[0028] Specifically, the motor body 11 to be clamped and fixed is placed in the middle of the top surface of the rotating plate 2, and the double-headed threaded rod 304 is driven to rotate by the output end of the first motor 303, so that the two sliders 302 symmetrically threaded on the surface of the double-headed threaded rod 304 and slidably installed in the slide groove 301 move toward each other synchronously, and then the two right-angle clamping blocks 305 fixedly installed on the top surface of the slider 302 move toward each other, and the motor body 11 is diagonally clamped by the right-angle clamping blocks 305. Compared with ordinary flat plate clamping, diagonal clamping is more stable and reliable.

[0029] The rotation drive assembly 4 includes a second motor 401, which is fixedly installed inside the base 1. The output end of the second motor 401 is fixedly connected to a rotation shaft 402. The top end of the rotation shaft 402 is fixedly connected to the bottom surface of the rotating plate 2. The top surface of the base 1 begins to have a rotation groove 403 for accommodating the rotation of the rotating plate 2 and the diagonal clamping fixing assembly 3.

[0030] Specifically, the output end of the second motor 401 drives the rotating shaft 402 to rotate, and the rotating shaft 402 drives its top surface fixedly installed on the rotating plate 2 to rotate, ultimately causing the motor body 11 fixed on the top surface of the rotating plate 2 by the diagonal clamping fixing component 3 to rotate, and the rotating groove 403 provides sufficient space for the rotation of the rotating plate 2 and the diagonal clamping fixing component 3.

[0031] The second motor 401 is a stepping motor.

[0032] Specifically, for the threaded holes evenly distributed on the surface of the flange ring 12, different motor bodies 11 have different numbers of threaded holes for fixing the flange ring 12, and therefore the angles are also different. By sending pulse control signals of different frequencies to the second motor 401 through an external control device, the output end of the second motor 401 can be rotated at different angles, thereby being able to adapt to the installation requirements of the flange ring 12 on the surfaces of different motor bodies 11.

[0033] The balancing support assembly 5 includes an annular groove 501, which is opened on the bottom surface of the rotating groove 403. A manufactured leg 502 is slidably installed in the annular groove 501, and a ball 503 is rollingly installed on the bottom surface of the manufactured leg 502. The manufactured leg 502 is fixedly installed on the bottom surface of the rotating plate 2. The number of the manufactured legs 502 is several and is evenly distributed in an annular array.

[0034] Specifically, when the rotating plate 2 rotates, the manufactured leg 502 fixedly installed on its bottom surface will also rotate, and the ball 503 on the bottom surface of the manufactured leg 502 will roll along the bottom surface of the inner wall of the annular groove 501. The rotating plate 2 is annularly supported by the cooperation of the annular groove 501, the manufactured leg 502 and the ball 503, so that the rotating plate 2 can remain stable while rotating when carrying a heavy motor body 11.

[0035] The lifting mechanism 6 includes a mounting column 601, which is fixedly mounted on the top surface of the base 1. A lifting groove 602 is provided on the side of the mounting column 601. A lifting block 603 is slidably mounted on the inner wall surface of the lifting groove 602. A third motor 604 is fixedly mounted on the top surface of the mounting column 601. A vertical threaded rod 605 is fixedly connected to the output end of the third motor 604. The vertical threaded rod 605 is rotatably mounted on the inner wall surface of the lifting groove 602. The lifting block 603 is threadedly mounted on the surface of the vertical threaded rod 605. The electric telescopic rod 7 is fixedly mounted on the side surface of the lifting block 603 close to the rotating plate 2.

[0036] Specifically, the output end of the third motor 604 drives the vertical threaded rod 605 to rotate, so that the lifting block 603 threadedly installed on the surface of the vertical threaded rod 605 and slidably installed on the inner wall surface of the lifting groove 602 is lifted and lowered, thereby driving the electric telescopic rod 7 to lift and lower, so that the motor protection box 8, the fourth motor 9 and the bolt clamping box 10 located at the telescopic end of the electric telescopic rod 7 are lifted and lowered synchronously, and finally, with the cooperation of the electric telescopic rod 7, the fourth motor 9 and the bolt clamping box 10, the bolts placed on the surface of the bolt clamping box 10 are installed on the surface of the flange ring 12, completing the installation and connection of the flange ring 12.

[0037] In summary: the diagonal clamping and fixing components 3 are used to diagonally clamp and fix the motor bodies 11 of different specifications, and the bolts to be installed are placed on the surface of the bolt card box 10. The electric telescopic rod 7 drives the bolt card box 10 to support and clamp the bolts and align them with the threaded holes. The lifting mechanism 6 drives the bolt card box 10 to rise and fall, and at the same time, the fourth motor 9 drives the bolt card box 10 to rotate, so that the bolts are rotated and installed in the threaded holes. The rotation drive component 4 drives the rotating plate 2 to rotate so that the other threaded holes on the surface of the flange ring 12 are aligned with the bolt card box 10, and the subsequent bolts can be installed one by one. The number of rotations of the fourth motor 9 can be controlled to change the torque used for installing the bolts, so as to realize multiple automatic tightening of the threaded holes on the surface of the flange ring 12 in turn, and the automatic connection of the flange ring 12 can be realized, and there is no need to manually adjust the position of the motor body 11 and the flange ring 12, which is more time-saving and labor-saving.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A flange mounting bracket for motor processing, characterized in that: The utility model comprises a base (1), wherein a rotating plate (2) is provided on the top surface of the base (1), wherein a diagonal clamping and fixing assembly (3) for clamping and fixing a motor body (11) is provided on the top surface of the rotating plate (2), wherein a rotating driving assembly (4) for driving the rotating plate (2) to rotate and a balancing support assembly (5) for balancing and supporting the rotating plate (2) are provided on the surface of the base (1), wherein a lifting mechanism (6) is fixedly installed on the top surface of the base (1), wherein an electric telescopic rod (7) is fixedly installed on the surface of a moving part of the lifting mechanism (6), wherein the electric telescopic rod (7) is arranged along the radial direction of the rotating plate (2), wherein a motor protection box (8) is fixedly installed on the telescopic end of the electric telescopic rod (7), wherein a fourth motor (9) is fixedly installed in the motor protection box (8), wherein a bolt clamping box (10) is fixedly installed on the top surface of the output end of the fourth motor (9), wherein the bolt clamping box (10) is used for supporting and clamping bolts, wherein the bolts are threadedly installed on the surface of a flange ring (12).

2. The flange mounting bracket for motor processing according to claim 1, characterized in that: The diagonal clamping and fixing assembly (3) comprises a slide groove (301), wherein the number of the slide grooves (301) is two and they are symmetrically arranged, a slider (302) is slidably mounted on the inner wall surface of the slide groove (301), a right-angle clamping block (305) is fixedly mounted on the top surface of the slider (302), a first motor (303) is fixedly mounted on the side of the rotating plate (2), a double-headed threaded rod (304) is fixedly connected to the output end of the first motor (303), the double-headed threaded rod (304) passes through the surfaces of the two slide grooves (301) and is rotatably arranged, the two sliders (302) are symmetrically threadedly mounted on the surface of the double-headed threaded rod (304), the right-angle clamping block (305) is in a right-angle shape, and the opening sides of the two right-angle clamping blocks (305) are arranged opposite to each other.

3. The flange mounting bracket for motor processing according to claim 1, characterized in that: The rotation drive assembly (4) comprises a second motor (401), the second motor (401) is fixedly mounted inside the base (1), the output end of the second motor (401) is fixedly connected to a rotation shaft (402), the top end of the rotation shaft (402) is fixedly connected to the bottom surface of the rotation plate (2), and the top surface of the base (1) has a rotation groove (403) for accommodating the rotation of the rotation plate (2) and the diagonal clamping and fixing assembly (3).

4. The flange mounting bracket for motor processing according to claim 3, characterized in that: The second motor (401) is a stepping motor.

5. The flange mounting bracket for motor processing according to claim 3, characterized in that: The balancing support assembly (5) comprises an annular groove (501), the annular groove (501) is opened on the bottom surface of the rotating groove (403), a manufactured leg (502) is slidably installed in the annular groove (501), a ball (503) is rollingly installed on the bottom surface of the manufactured leg (502), the manufactured leg (502) is fixedly installed on the bottom surface of the rotating plate (2), and the number of the manufactured legs (502) is several and evenly distributed in an annular array.

6. The flange mounting bracket for motor processing according to claim 1, characterized in that: The lifting mechanism (6) comprises a mounting column (601), wherein the mounting column (601) is fixedly mounted on the top surface of the base (1), a lifting groove (602) is provided on the side of the mounting column (601), a lifting block (603) is slidably mounted on the inner wall surface of the lifting groove (602), a third motor (604) is fixedly mounted on the top surface of the mounting column (601), a vertical threaded rod (605) is fixedly connected to the output end of the third motor (604), the vertical threaded rod (605) is rotatably mounted on the inner wall surface of the lifting groove (602), the lifting block (603) is threadedly mounted on the surface of the vertical threaded rod (605), and the electric telescopic rod (7) is fixedly mounted on a side surface of the lifting block (603) close to the rotating plate (2).