Portable testing device for total irradiation section power of photovoltaic module
By designing a portable photovoltaic module full irradiation section power test device, the problems of long test time and high cost in the prior art are solved, and the test results are achieved with easy assembly, convenient use and high data accuracy.
Patent Information
- Application Number
- CN202421323777.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the prior art, the power output data of the full irradiation segment of the photovoltaic module needs to be transported to the manufacturer or a third-party professional testing device, resulting in a long test time and high cost, and lack of portability.
A portable power test device for full irradiation segment of photovoltaic modules is designed, including a supporting orientation adjustment module, an inclination adjustment module, a light-shading component, an irradiation tester and a power tester, which can be moved to any project workshop that needs to be tested for testing.
It realizes full irradiation segment power testing of photovoltaic modules that are easy to assemble and easy to use. The data has reliable accuracy, reduces testing costs and time, and improves the feasibility of photovoltaic module performance evaluation.
Smart Images

Figure CN222839648U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaics, in particular to a portable testing device for the full-irradiation section power of a photovoltaic component. Background Art
[0002] In the photovoltaic field, there are certain requirements for the weak light performance and power attenuation of photovoltaic modules. When consumers and experimenters want to verify data such as the first year's light attenuation, continuous attenuation, and weak light performance of photovoltaic modules, they often need to send them to third-party institutions for testing. Random sampling often cannot find abnormal photovoltaic modules with difference representations, and excessive sampling requires a certain amount of time and high costs. At present, when the industry tests the power output data of the full irradiation section of photovoltaic modules, the photovoltaic modules are generally transported to the manufacturer or a third-party professional testing device, and the test is completed by professional equipment. Once the professional equipment is debugged, it cannot be easily moved, and the equipment is not portable. Therefore, it takes a long time and cost to verify the photovoltaic modules on the test project. Utility Model Content
[0003] Based on this, it is necessary to provide a portable test device for the full irradiation section power of photovoltaic modules. The portable test device for the full irradiation section power of photovoltaic modules of the utility model has at least one of the following advantages: easy to assemble, convenient to use, can be moved to any project workshop that needs to be tested for testing, and the data has reliable accuracy, which is highly feasible for the performance evaluation of photovoltaic modules.
[0004] An embodiment of the present application provides a portable test device for the full-irradiation power of a photovoltaic module.
[0005] A portable power test device for a photovoltaic module in the full irradiation section, comprising a support azimuth adjustment module, an inclination adjustment module, a shading component, an irradiation tester and a power tester, wherein the support azimuth adjustment module can be moved in position, the inclination adjustment module comprises a support plate relatively arranged on the support azimuth adjustment module and at least two support rods installed on the support plate, the support plate is provided with a plurality of adjustment holes, the support rods are used to support the photovoltaic module to be tested, the support rods can be embedded in the adjustment holes at different positions to adjust the angle of the photovoltaic module on the support rods, the shading component comprises a shading film and a driving component, the shading film is arranged above the support azimuth adjustment module, the shading film comprises a plurality of test areas, different test areas have different light transmittances, the driving component is connected to the shading film for driving the shading film to move, the irradiation tester and the power tester are installed on the support azimuth adjustment module.
[0006] In some embodiments, the support orientation adjustment module includes a plurality of mounting plates, and the plurality of mounting plates are interconnected to form a rectangular parallelepiped structure.
[0007] In some embodiments, adjacent mounting plates are connected via hinges.
[0008] In some of the embodiments, a roller is connected to the mounting plate at the bottom, and the roller is used to assist the support orientation adjustment module in position movement.
[0009] In some of the embodiments, the plurality of adjustment holes are distributed in a matrix on the support plate.
[0010] In some of the embodiments, the light transmittance of the shading film is between 10% and 90%.
[0011] In some of the embodiments, the shading film is provided with a plurality of test areas with light transmittance changing in a gradient sequence in sequence along its moving direction, and the gradient of light transmittance change of adjacent test areas is 10% to 20%.
[0012] In some of the embodiments, the shading film is provided with a preparation area at the front end and the rear end of the test area along the moving direction of the shading film, and the light transmittance of the preparation area is 100%.
[0013] In some of the embodiments, the light-shielding film is a film of various light transmittance obtained by dyeing with inks of different concentrations;
[0014] Alternatively, the light-shielding film is a film with various light transmittances obtained by covering different areas with ink;
[0015] Alternatively, the light-shielding film is a thin film with different light transmittances obtained by overlapping a plurality of film layers with different light transmittances.
[0016] In some embodiments, the shading component further includes at least two rotating shafts, the rotating shafts are rotatably connected to the upper position of the tilt adjustment module, the shading film sleeve is connected to the rotating shafts, and the driving component is connected to the rotating shafts.
[0017] The portable power test device for the full irradiation section of photovoltaic modules of the utility model is easy to assemble and convenient to use. It can be moved to any project workshop that needs to be tested for testing, and the data has reliable accuracy, which is highly feasible for the performance evaluation of photovoltaic modules. The portable power test device for the full irradiation section of photovoltaic modules of the utility model is highly convenient and low in cost. It allows users to quickly and effectively measure the power of photovoltaic modules in the full irradiation section. It can not only protect the rights and interests of consumers at the application end, but also facilitate the finding of the extreme value of batch photovoltaic modules, and can also realize the rapid comparison of the power attenuation of different photovoltaic modules in photovoltaic demonstration projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative work.
[0019] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.
[0020] Figure 1 This is a schematic diagram of a portable test device for the full-irradiation power of a photovoltaic module according to an embodiment of the present utility model;
[0021] Figure 2 A schematic diagram of a light shielding film of a portable test device for the full-irradiation power of a photovoltaic module according to an embodiment of the utility model;
[0022] Figure 3 A schematic diagram of a light shielding film of a portable test device for the full-irradiation power of a photovoltaic module according to an embodiment of the utility model;
[0023] Figure 4 This is a schematic diagram of a shading film of a portable test device for the full-irradiation power of a photovoltaic module according to another embodiment of the utility model.
[0024] Description of Reference Numerals
[0025] 100. Support azimuth adjustment module; 101. Mounting plate; 102. Roller; 200. Tilt adjustment module; 201. Support plate; 202. Support rod; 300. Shading component; 301. Shading film; 3011. Test area; 3012. Preparation area; 302. Rotating shaft; 400. Irradiation tester; 500. Power tester; 20. Photovoltaic module. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0030] In the description of the present utility model, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0032] In the present disclosure, the terms "light-receiving surface" and "backlight surface" are used only to distinguish the locations of two opposite surfaces of the battery substrate. In actual working conditions, the "light-receiving surface" is the surface of the battery substrate that mainly receives light, but the "backlight surface" does not necessarily not receive light. On the contrary, due to the existence of diffusely reflected light, the "backlight surface" can also receive light in actual working conditions.
[0033] In the present application, when it comes to a numerical interval (i.e., a numerical range), unless otherwise specified, the distribution of the optional numerical values in the numerical interval is considered to be continuous, and includes the two numerical endpoints (i.e., the minimum and maximum values) of the numerical interval, and each numerical value between the two numerical endpoints. Unless otherwise specified, when the numerical interval only refers to an integer in the numerical interval, it includes the two endpoint integers of the numerical range, and each integer between the two endpoints, which is equivalent to directly listing each integer. When multiple numerical ranges are provided to describe features or characteristics, these numerical ranges can be combined. In other words, unless otherwise specified, the numerical range disclosed in the present application should be understood to include any and all sub-ranges included therein. The "numerical value" in the numerical interval can be any quantitative value, such as a number, a percentage, a ratio, etc. "Numerical interval" allows for a broad range of quantitative intervals such as percentage intervals, ratio intervals, and ratio intervals.
[0034] The embodiment of the present application provides a portable test device 10 for testing the power output data of the full irradiation section of a photovoltaic module, so as to solve the problems of long transportation and testing time and high cost in the traditional technology when testing the power output data of the full irradiation section of a photovoltaic module, and transporting the photovoltaic module to the manufacturer or a third-party professional testing device to complete the test with professional equipment. The portable test device 10 for testing the power output data of the full irradiation section of a photovoltaic module will be described below in conjunction with the accompanying drawings.
[0035] The portable testing device 10 for testing the full-irradiation power of a photovoltaic module provided in the embodiment of the present application is exemplary. Figure 1 As shown, Figure 1 The structure diagram of the portable test device 10 for the full irradiation section power of photovoltaic modules provided in the embodiment of the present application is as follows. The portable test device 10 for the full irradiation section power of photovoltaic modules of the present application can be used for the portable test purpose of the full irradiation section power of photovoltaic modules.
[0036] In order to more clearly illustrate the structure of the portable test device 10 for the full irradiation section power of a photovoltaic module, the portable test device 10 for the full irradiation section power of a photovoltaic module will be introduced below in conjunction with the accompanying drawings. Figure 1 As shown, Figure 1 A schematic diagram of the structure of a portable photovoltaic module full-irradiation power test device 10 provided in an embodiment of the present application.
[0037] A portable test device 10 for the full irradiation section power of a photovoltaic module comprises a support azimuth adjustment module 100, an inclination adjustment module 200, a shading component 300, an irradiation tester 400 and a power tester 500. The support azimuth adjustment module 100 can move in position. The inclination adjustment module 200 comprises a support plate 201 relatively arranged on the support azimuth adjustment module 100 and at least two support rods 202 mounted on the support plate 201. The support plate 201 is provided with a plurality of adjustment holes. The support rod 202 is used to support the photovoltaic module to be tested. The support rod 202 can be embedded in the adjustment holes at different positions to adjust the angle of the photovoltaic module on the support rod 202. The shading component 300 comprises a shading film 301 and a driving component. The shading film 301 is arranged above the support azimuth adjustment module 100, and the shading film 301 comprises a plurality of test areas 3011, and the light transmittance of different test areas 3011 is different. The driving component is connected to the shading film 301 to drive the shading film 301 to move. The irradiation tester 400 and the power tester 500 are installed on the support azimuth adjustment module 100. The specific value of the irradiation is verified by the irradiation tester 400, and the irradiation intensity and output power are extended to other values by using the linear relationship between the output power and the irradiation intensity of the photovoltaic module.
[0038] In some of these embodiments, radiation tester 400 may be a radiation meter.
[0039] In some embodiments, the power tester 500 may be an IV tester. The light shielding film 301 passes through the photovoltaic module at a certain speed, and the power tester 500 may read the power data according to the time it takes for the light shielding film 301 to pass through the photovoltaic module.
[0040] In some embodiments, the support orientation adjustment module 100 includes a plurality of mounting plates 101. The plurality of mounting plates 101 are interconnected to form a rectangular parallelepiped structure.
[0041] In some embodiments, adjacent mounting plates 101 are connected by hinges. The arrangement of connecting adjacent mounting plates 101 by hinges facilitates the disassembly and installation of the support orientation adjustment module 100.
[0042] In some embodiments, a roller 102 is connected to the bottommost mounting plate 101. The roller 102 is used to assist in supporting the position adjustment module 100 to move.
[0043] Preferably, the roller 102 is a universal wheel. Further, the roller 102 has a self-locking function.
[0044] In some of the embodiments, a plurality of adjustment holes are distributed in a matrix on the support plate 201 .
[0045] In some of the embodiments, multiple adjustment holes are evenly distributed on the support plate 201. Such a configuration can ensure that the adjustable range of the support rod 202 meets the requirements and maximize the adjustable angle of the photovoltaic component, simulating the installation angle of the photovoltaic component within the maximum range.
[0046] In some embodiments, the light transmittance of the light shielding film 301 is between 10% and 90%. The light transmittance of the light shielding film 301 can be set according to actual needs. For example, the light transmittance of different areas on the same light shielding film 301 can be different.
[0047] In some of these examples, see Figure 2 As shown, the shading film 301 is provided with a plurality of test areas 3011 with light transmittance changing in a gradient sequence in sequence along its moving direction, and the gradient of light transmittance change of adjacent test areas 3011 is 10%-20%.
[0048] In some of the embodiments, along the moving direction of the light shielding film 301 , the front end and the rear end of the test area 3011 are respectively provided with a preparation area 3012 , and the light transmittance of the preparation area 3012 is 100%.
[0049] In some of these examples, see Figure 3 As shown, the light-shielding film 301 is a thin film with various light transmittances obtained by dyeing with inks of different concentrations.
[0050] In some of these examples, see Figure 4 As shown, the light-shielding film 301 is a thin film with different light transmittances obtained by covering different areas with ink.
[0051] In some embodiments, the light-shielding film 301 is a thin film with different light transmittances obtained by overlapping multiple film layers with different light transmittances.
[0052] In some embodiments, the shading component 300 further includes at least two rotating shafts 302. The rotating shafts 302 are rotatably connected to the upper position of the tilt adjustment module 200, the shading film 301 is sleeved and connected to the rotating shafts 302, and the driving component is connected to the rotating shafts 302. The shading film 301 is located above the photovoltaic module to simulate full irradiation.
[0053] In some of these embodiments, see Figure 2 As shown, a group of shading films 301 includes 3 test areas 3011 and 2 preparatory areas 3012. The preparatory areas 3012 are designed to prevent the redundancy of the shading film 301 from being unbalanced in the matching of the movement speed. The length of the two preparatory areas 3012 can be set as needed, for example, the length of the preparatory area 3012 is 5 meters. The gradient of the light transmittance change of adjacent test areas 3011 in a test cycle is designed to be 10%, and the length of each test area 3011 is 2.5 meters. The IV tester is set to test one power point in 2 seconds. 12 power points are set on a group of shading films 301, which takes 24 seconds. There are 10 groups of test areas 3011 with different light transmittances, and it takes 240 seconds to complete the entire test cycle. The linear speed of the driving component to drive the shading film 301 is 42 cm per second, the shading cover is expected to have a diameter of 5 cm, the driving component rotates at about 2.8 revolutions per second, and the driving component can use a low-speed motor.
[0054] It should be noted that after the installation of the portable test device 10 for the full irradiation section power of the photovoltaic module is completed, the overall position can be adjusted so that the device faces the sunlight directly, and the tilt adjustment module 200 is adjusted at the same time to prevent the photovoltaic module IAM factor from causing test errors. The irradiation tester 400 is set on one side of the photovoltaic module to record the accurate irradiation received by the photovoltaic module to prevent the error of the shading film 301. For the weak light part, a longer and more sophisticated shading film 301 can be designed to maintain the reliability of the data. The azimuth angle of the sun relative to the fixed point on the ground of the earth changes by 15° in 1 hour, and the azimuth angle of solar energy changes by only 1° in 240 seconds. According to the IAM characteristics of photovoltaic modules, most photovoltaic modules have no loss within 5° of the incident tilt angle, so the test data of this application is reliable.
[0055] When the above-mentioned photovoltaic module full-irradiation section power portable test device 10 is used, it includes the following steps:
[0056] S1. On a relatively flat outdoor surface, install a portable test device 10 for the full-irradiation power of a combined photovoltaic module.
[0057] S2. Raise the support plates 201 on both sides, set a number of support rods 202 on the opposite support plates 201, and determine the inclination angle of the plane formed by the multiple support rods 202 to achieve the best perpendicularity of the plane where the multiple support rods 202 are located to the sunlight, thereby ensuring that the light-receiving surface of the photovoltaic module is perpendicular to the sunlight.
[0058] S3. Place the photovoltaic modules to be tested on a plurality of support rods 202, install the side radiation tester 400, connect the power tester 500, and supply power through the device system.
[0059] S4. Adjust the roller 102 at the bottom to make the portable photovoltaic module full-irradiation section power test device 10 face the sun.
[0060] S5. Start the device system and start the power tester 500 to obtain data and draw a graph to obtain the operating power of the photovoltaic module at each irradiation. Draw a graph of the 120 power variation data measured for 240 seconds with irradiation. Since the irradiance and the photovoltaic module power have a very strong linear relationship and will not change suddenly, at this time, extend other unmeasured data points on the graph to obtain the power value of all irradiation sections, and the power value has a high reliability.
[0061] In summary, the portable power test device 10 for the full irradiation section of a photovoltaic module of the present invention is easy to assemble and use, can be moved to any project workshop that needs to be tested for testing, and the data has reliable accuracy, which is highly feasible for the performance evaluation of photovoltaic modules. The portable power test device 10 for the full irradiation section of a photovoltaic module of the present invention is highly convenient and low in cost, and can allow users to quickly and effectively measure the power of photovoltaic modules in the full irradiation section. It can not only protect the rights and interests of consumers at the application end, and facilitate the finding of the extreme value of batch photovoltaic modules, but also can realize the rapid comparison of the power attenuation of different photovoltaic modules in photovoltaic demonstration projects.
[0062] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0063] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0064] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A portable test device for the full irradiation power of a photovoltaic module, characterized in that: The invention comprises a support azimuth adjustment module (100), an inclination adjustment module (200), a shading component (300), an irradiation tester (400) and a power tester (500), wherein the support azimuth adjustment module (100) is capable of moving in position, and the inclination adjustment module (200) comprises a support plate (201) arranged relatively to the support azimuth adjustment module (100) and at least two support rods (202) mounted on the support plate (201), wherein the support plate (201) is provided with a plurality of adjustment holes, and the support rods (202) are used to support a photovoltaic module to be tested, and the support rods (202) can be embedded in a non- The adjustment holes at the same position are used to adjust the angle of the photovoltaic assembly on the support rod (202); the shading component (300) comprises a shading film (301) and a driving component; the shading film (301) is arranged above the support azimuth adjustment module (100); the shading film (301) comprises a plurality of test areas (3011); different test areas (3011) have different light transmittances; the driving component is connected to the shading film (301) to drive the shading film (301) to move; the irradiation tester (400) and the power tester (500) are installed on the support azimuth adjustment module (100).
2. The portable test device for photovoltaic module full irradiation power according to claim 1, characterized in that: The support orientation adjustment module (100) comprises a plurality of mounting plates (101), and the plurality of mounting plates (101) are interconnected to form a rectangular parallelepiped structure.
3. The portable test device for the full-irradiation power of photovoltaic modules according to claim 2 is characterized in that: Adjacent mounting plates (101) are connected via hinges.
4. The portable test device for photovoltaic module full irradiation power according to claim 3 is characterized in that: The mounting plate (101) at the bottom is connected to a roller (102), and the roller (102) is used to assist the support orientation adjustment module (100) in moving its position.
5. The portable test device for the full-irradiation power of a photovoltaic module according to any one of claims 1 to 4, characterized in that: The plurality of adjustment holes are distributed in a matrix on the support plate (201).
6. The portable test device for photovoltaic module full irradiation power according to claim 1, characterized in that: The light transmittance of the light-shielding film (301) is between 10% and 90%.
7. The portable test device for photovoltaic module full irradiation power according to claim 1, characterized in that: The light shielding film (301) is provided with a plurality of test areas (3011) whose light transmittance changes in a gradient sequence in sequence along its moving direction, and the gradient of light transmittance change of adjacent test areas (3011) is 10% to 20%.
8. The portable test device for photovoltaic module full irradiation power according to claim 7, characterized in that: The shading film (301) is arranged along its moving direction with a preparation area (3012) provided at the front end and the rear end of the test area (3011), respectively. The light transmittance of the preparation area (3012) is 100%.
9. The portable test device for photovoltaic module full irradiation power according to claim 7, characterized in that: The light-shielding film (301) is a thin film with different light transmittances obtained by dyeing with inks of different concentrations; Alternatively, the light-shielding film (301) is a thin film with different light transmittances obtained by covering different areas with ink; Alternatively, the light-shielding film (301) is a thin film with different light transmittances obtained by overlapping a plurality of film layers with different light transmittances.
10. The portable test device for the full-irradiation power of a photovoltaic module according to any one of claims 1 to 4 and 6 to 9, characterized in that: The shading component (300) further comprises at least two rotating shafts (302), the rotating shafts (302) being rotatably connected to the upper position of the tilt adjustment module (200), the shading film (301) being sleeved and connected to the rotating shafts (302), and the driving component being connected to the rotating shafts (302).