Emulsifying device for preparing high-tower full-water-soluble nitro-compound fertilizer
By designing an emulsification device including a crushing cylinder, an emulsification cylinder and a cylinder cover, the stirring and crushing structure is used to effectively crush and stir raw materials, the problem of precipitation of large-particle materials in the existing emulsification device is solved, and the emulsification efficiency and quality of composite fertilizers are improved.
Patent Information
- Application Number
- CN202421463917.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing emulsification device for the preparation of high tower fully water-soluble nitro composite fertilizer is prone to precipitation of large-particle materials during the emulsification process, resulting in incomplete emulsification and affecting the overall quality of the composite fertilizer.
An emulsification device including a crushing cylinder, an emulsifying cylinder and a cylinder cover is designed, and an agitating and crushing structure is provided inside, including a driving motor, a first rotating shaft, a crushing blade, a shovel block and a scraper. Through the combination of these components, the raw materials can be effectively crushed and stirred to prevent large-particle materials from precipitating.
Through the use of this device, the emulsification efficiency of the composite fertilizer can be significantly improved, large-particle materials can be prevented from precipitating, and the quality of the composite fertilizer can be ensured.
Smart Images

Figure CN222841858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-tower fully water-soluble nitro compound fertilizers, in particular to an emulsifying device for preparing high-tower fully water-soluble nitro compound fertilizers. Background Art
[0002] High tower compound fertilizer processing is one of the new technologies in compound fertilizer production process in my country. It is a method for granulating urea and potash fertilizer melt. It uses the principle of rapid crystallization after urea melting to heat ammonium phosphate and measure urine and potassium slurry, and then spray it into the high tower through a nozzle to produce compound fertilizer particles. Therefore, it is necessary to set up an emulsifying device for preparing high tower all-water-soluble nitro compound fertilizer to stir and emulsify the compound fertilizer. However, the existing device still has certain use defects when in use, such as:
[0003] The patent number "CN201821829492.5" discloses an emulsifier for processing high-tower compound fertilizers. When in use, the device mixes the raw materials evenly through the up and down movement of the stirring shaft, thereby improving the emulsification effect. However, when the device is in use, when emulsifying the compound fertilizer, large particles of material are easily precipitated at the bottom of the emulsification cylinder, resulting in incomplete emulsification of the material, which affects the overall quality of the compound fertilizer. Utility Model Content
[0004] The utility model aims to solve the above-mentioned problem and proposes an emulsifying device for preparing high-tower fully water-soluble nitro compound fertilizer, which improves the problem of low emulsification efficiency of the existing high-tower fully water-soluble nitro compound fertilizer emulsifying device.
[0005] An emulsifying device for preparing a high-tower fully water-soluble nitro compound fertilizer comprises a crushing cylinder, an emulsifying cylinder and a cylinder cover: an emulsifying cylinder is arranged at the lower end of the side of the crushing cylinder, a cylinder cover is arranged at the upper end of the emulsifying cylinder, and a stirring and crushing structure is arranged inside the crushing cylinder;
[0006] The stirring and crushing structure includes a driving motor, a first rotating shaft and a crushing blade. The driving motor is arranged at the upper end of the barrel cover, the first rotating shaft is arranged at the lower end of the driving motor, and the crushing blade is arranged on the surface of the first rotating shaft; the first rotating shaft passes through the barrel cover, a shovel block is arranged at the bottom end of the surface of the first rotating shaft, and a scraper is arranged on the side of the shovel block.
[0007] Preferably, a filter plate is provided inside the crushing cylinder, an emulsification bin is provided at the lower end of the crushing cylinder, and a hole is opened on the surface of the emulsification bin.
[0008] Preferably, a first motor is disposed at the lower end of the emulsifying cylinder, a second rotating shaft is disposed at the upper end of the first motor, and the second rotating shaft passes through the emulsifying cylinder and the emulsifying bin.
[0009] Preferably, an emulsifying blade is provided on the surface of the second rotating shaft.
[0010] Preferably, a tilting block is provided at the inner bottom end of the emulsifying cylinder, and the second rotating shaft passes through the tilting block.
[0011] Preferably, a valve is provided on the side of the emulsifying cylinder, a discharge port is provided on the side of the valve, and a supporting foot is provided at the lower end of the emulsifying cylinder.
[0012] Preferably, the first rotating shaft is rotatably connected to the filter plate, the second rotating shaft is rotatably connected to the filter plate, the upper end of the barrel cover is provided with a main material feed port, and the upper end of the barrel cover is provided with an auxiliary material feed port.
[0013] The beneficial effects of the utility model are:
[0014] 1. Through the arrangement of the driving motor, the first rotating shaft, the crushing blade, the shovel block and the scraper, when the device is in use, the raw materials first enter the inside of the crushing barrel through the main material feed port and the auxiliary material feed port, and then the driving motor is turned on to make the driving motor drive the first rotating shaft to rotate, and then the first rotating shaft drives the crushing blade, the shovel block and the scraper to rotate, and the large particles are crushed by the crushing blade to crush the large particles, and then the large materials falling on the surface of the filter plate are scooped up again by the shovel block, so that the crushing blade stirs and crushes the scooped materials, so as to crush the large particles to prevent accumulation at the bottom, resulting in reduced emulsification efficiency and reduced quality of compound fertilizer, and the scraper is used to scrape off the materials attached to the inner wall of the crushing barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall front-view stereoscopic structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model when viewed from above;
[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the first rotating shaft and the scraper installation of the utility model;
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the first motor and the second rotating shaft of the utility model;
[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the emulsification cylinder and the emulsification bin installed in the utility model.
[0020] In the figure: 1. crushing cylinder; 2. emulsifying cylinder; 3. cylinder cover; 4. discharge port; 5. valve; 6. support foot; 7. first motor; 8. main material feed port; 9. auxiliary material feed port; 10. driving motor; 11. first rotating shaft; 12. crushing blade; 13. shovel block; 14. scraper; 15. filter plate; 16. emulsifying bin; 17. emulsifying blade; 18. tilting block; 19. second rotating shaft; 20. stirring and crushing structure. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] When implementing: Figure 1-5 As shown, an emulsifying device for preparing a high-tower fully water-soluble nitro compound fertilizer comprises a crushing cylinder 1, an emulsifying cylinder 2 and a cylinder cover 3: the emulsifying cylinder 2 is arranged at the lower end of the side of the crushing cylinder 1, the cylinder cover 3 is arranged at the upper end of the emulsifying cylinder 2, and a stirring and crushing structure 20 is arranged inside the crushing cylinder 1;
[0023] The stirring and crushing structure 20 includes a driving motor 10, a first rotating shaft 11 and a crushing blade 12. The driving motor 10 is disposed at the upper end of the barrel cover 3, the first rotating shaft 11 is disposed at the lower end of the driving motor 10, and the crushing blade 12 is disposed on the surface of the first rotating shaft 11;
[0024] When the device is in use, the raw materials are first poured into the crushing cylinder 1 through the main material feed port 8 and the auxiliary material feed port 9, and then the drive motor 10 is turned on to make the drive motor 10 drive the first rotating shaft 11 to rotate, so that the first rotating shaft 11 drives the crushing blade 12 to rotate, so that the crushing blade 12 stirs and crushes the larger particles in the raw materials to prevent the larger particles from settling to the bottom, resulting in insufficient emulsification and affecting the quality of the compound fertilizer.
[0025] The first rotating shaft 11 passes through the cylinder cover 3, a shovel block 13 is arranged at the bottom end of the surface of the first rotating shaft 11, and a scraper 14 is arranged on the side of the shovel block 13;
[0026] When the device is in use, the driving motor 10 drives the first rotating shaft 11 to rotate, and the first rotating shaft 11 drives the shovel block 13 and the scraper 14 to rotate, so that the shovel block 13 scoops up larger particles on the surface of the filter plate 15, so that the crushing blade 12 can crush larger raw materials, and the scraper 14 is used to clean the raw materials attached to the upper end of the inner wall of the crushing cylinder 1.
[0027] A filter plate 15 is provided inside the crushing cylinder 1, and an emulsification bin 16 is provided at the lower end of the crushing cylinder 1, and a hole is opened on the surface of the emulsification bin 16;
[0028] A first motor 7 is disposed at the lower end of the emulsifying cylinder 2, and a second rotating shaft 19 is disposed at the upper end of the first motor 7. The second rotating shaft 19 passes through the emulsifying cylinder 2 and the emulsifying chamber 16;
[0029] The surface of the second rotating shaft 19 is provided with an emulsifying blade 17;
[0030] When the device is in use, the crushed raw materials pass through the filter plate 15 into the emulsifying bin 16, and then the first motor 7 is turned on to drive the second rotating shaft 19 to rotate, and the second rotating shaft 19 drives the emulsifying blade 17 to rotate, so that the emulsifying blade 17 accelerates the stirring and emulsification of the raw materials, and the emulsified raw materials pass through the holes in the emulsifying bin 16 into the emulsifying barrel 2, so as to emulsify the raw materials.
[0031] The inner bottom end of the emulsifying cylinder 2 is provided with a tilting block 18, and the second rotating shaft 19 passes through the tilting block 18;
[0032] A valve 5 is provided on the side of the emulsifying cylinder 2, a discharge port 4 is provided on the side of the valve 5, and a supporting foot 6 is provided at the lower end of the emulsifying cylinder 2;
[0033] When the device is in use, when the emulsified raw materials fall into the emulsifying cylinder 2, the raw materials are positioned at the valve 5 by adjusting the tilting angle of the tilting block 18, and then the valve 5 is opened to discharge the emulsified raw materials through the discharge port 4.
[0034] The first rotating shaft 11 is rotatably connected to the filter plate 15, the second rotating shaft 19 is rotatably connected to the filter plate 15, the upper end of the cylinder cover 3 is provided with a main material feed port 8, and the upper end of the cylinder cover 3 is provided with an auxiliary material feed port 9;
[0035] When the device is in use, the main raw material and the auxiliary raw material can enter the interior of the device through the main material feed port 8 and the auxiliary material feed port 9 to be crushed and emulsified.
[0036] When the utility model is used, the main raw material and the auxiliary raw material are first poured into the crushing barrel 1 through the main material feed port 8 and the auxiliary material feed port 9, and then the driving motor 10 is turned on to make the driving motor 10 drive the first rotating shaft 11 to rotate, so that the first rotating shaft 11 drives the crushing blade 12 to rotate, so that the crushing blade 12 crushes the larger raw material particles to prevent the larger raw material particles from settling at the bottom and causing insufficient mixing, and then the first rotating shaft 11 drives the shovel block 13 to scoop up the large particles accumulated on the surface of the filter plate 15, and the crushing blade 12 crushes the particles. The particles are crushed to prevent the filter plate 15 from being blocked. The crushed raw materials pass through the filter plate 15 and enter the emulsification bin 16. The first motor 7 is then turned on to drive the second rotating shaft 19 to rotate, and the second rotating shaft 19 drives the emulsification blade 17 to rotate to stir and emulsify the raw materials. The emulsified raw materials pass through the hole in the emulsification bin 16 and enter the emulsification barrel 2. The valve 5 is then opened to discharge the emulsified raw materials through the discharge port 4. The motors of the device are all equipped with a self-locking function, and the device is powered by an external power supply.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An emulsifying device for preparing high-tower fully water-soluble nitro compound fertilizer, characterized in that: It comprises a crushing cylinder (1), an emulsifying cylinder (2) and a cylinder cover (3): the lower end of the side of the crushing cylinder (1) is provided with an emulsifying cylinder (2), the upper end of the emulsifying cylinder (2) is provided with a cylinder cover (3), and the interior of the crushing cylinder (1) is provided with a stirring and crushing structure (20); The stirring and crushing structure (20) comprises a driving motor (10), a first rotating shaft (11) and a crushing blade (12); the driving motor (10) is arranged at the upper end of the barrel cover (3); the first rotating shaft (11) is arranged at the lower end of the driving motor (10); and the crushing blade (12) is arranged on the surface of the first rotating shaft (11); The first rotating shaft (11) passes through the cylinder cover (3); a shovel block (13) is provided at the bottom end of the surface of the first rotating shaft (11); and a scraper (14) is provided on the side of the shovel block (13).
2. The emulsifying device for preparing a high-tower fully water-soluble nitro compound fertilizer according to claim 1, characterized in that: A filter plate (15) is arranged inside the crushing cylinder (1), an emulsification bin (16) is arranged at the lower end of the crushing cylinder (1), and a hole is opened on the surface of the emulsification bin (16).
3. The emulsifying device for preparing a high-tower fully water-soluble nitro compound fertilizer according to claim 1, characterized in that: A first motor (7) is disposed at the lower end of the emulsifying cylinder (2), a second rotating shaft (19) is disposed at the upper end of the first motor (7), and the second rotating shaft (19) passes through the emulsifying cylinder (2) and the emulsifying chamber (16).
4. The emulsifying device for preparing a high-tower fully water-soluble nitro compound fertilizer according to claim 3, characterized in that: An emulsifying blade (17) is provided on the surface of the second rotating shaft (19).
5. The emulsifying device for preparing high-tower fully water-soluble nitro compound fertilizer according to claim 3, characterized in that: A tilting block (18) is provided at the inner bottom end of the emulsifying cylinder (2), and the second rotating shaft (19) passes through the tilting block (18).
6. The emulsifying device for preparing high-tower fully water-soluble nitro compound fertilizer according to claim 1, characterized in that: A valve (5) is provided on the side of the emulsifying cylinder (2), a material discharge port (4) is provided on the side of the valve (5), and a supporting foot (6) is provided at the lower end of the emulsifying cylinder (2).
7. The emulsifying device for preparing high-tower fully water-soluble nitro compound fertilizer according to claim 3, characterized in that: The first rotating shaft (11) is rotatably connected to the filter plate (15), the second rotating shaft (19) is rotatably connected to the filter plate (15), the upper end of the cylinder cover (3) is provided with a main material feed port (8), and the upper end of the cylinder cover (3) is provided with a supplementary material feed port (9).
Citation Information
Patent Citations
Emulsifying machine for high-tower compound fertilizer processing
CN209123696U