Reciprocating type rotary grading vibrating screen

By designing a reciprocating cyclonic vibrating screen including a dispersing box, a vibrating screen and a screening rack, the problem of inability to use the nickel-based alloy powder after being blocked is solved, the powder is fully screened and utilized, and the screening efficiency is improved.

CN222842200UActive Publication Date: 2025-05-09KENNAMETAL STELLITE METALS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421665338.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-09
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

When the existing vibrating screening technology sieves nickel-based alloy powders, the blocks of nickel-based alloy powders cannot be put into use after being screened out, resulting in waste.

Method used

A reciprocating cyclonic hierarchical vibrating screen is designed, including a swelling box, a vibrating screen and a screening rack. The swelling box is broken into pieces of powder, and the vibrating screen is initially screened, and the large particles are transported to the swelling box again through the swelling conveyor to break it. Finally, a secondary screening is performed through the swelling rack to ensure that the powder is fully utilized.

Benefits of technology

It effectively avoids the waste of nickel-based alloy powder, improves screening efficiency, and ensures full utilization of nickel-based alloy powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reciprocating type rotary grading vibrating screen in the technical field of vibrating screens. And a screening device for screening the nickel-based alloy powder is mounted in the screening box. When the nickel-based alloy powder is screened, the nickel-based alloy powder is thrown into the stirring and dispersing box through the feeding hopper, the blocky nickel-based alloy powder is crushed through the stirring rod, preliminary screening is conducted through the vibrating screen, and the large-particle nickel-based alloy powder is conveyed through the auger conveyor and returns to the interior of the stirring and dispersing box to be dispersed; the nickel-based alloy powder falling to the upper end of the screening frame is pushed to the upper end of a first bottom plate by a shifting rod, a cam synchronously abuts against a guide protruding block to drive the screening frame to generate vibration, the nickel-based alloy powder is conveniently screened again by a filtering assembly, and the screened nickel-based alloy powder falls into two collecting boxes through a first discharging plate and a second discharging plate correspondingly.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibrating screens, in particular to a reciprocating gyratory grading vibrating screen. Background Art

[0002] Existing screening technologies include vibrating screens and drum screens. In practical applications, these technologies often face problems such as powder adhesion and clogging, low screening accuracy, severe equipment wear, and difficulty in dust control, resulting in low screening efficiency and inability to effectively separate powder of the target particle size.

[0003] Nickel-based alloy powder is a widely used alloy powder on the market. It is mainly used for steel parts, wear resistance, corrosion resistance, rust prevention, etc. Nickel-based alloy powder is divided into two types: high hardness and low hardness. High hardness is wear-resistant and corrosion-resistant, while low hardness is used for repair and processing. Nickel-based alloy powder is the most widely used type of self-fluxing alloy powder. It has excellent comprehensive properties, corrosion resistance, oxidation resistance, heat resistance, low stress resistance and good impact toughness. When producing nickel-based alloy powder, particles of different sizes need to be screened.

[0004] For example, the Chinese patent application number CN201921017390.8 discloses a nickel-based alloy powder production impurity removal device, which specifically includes: turning on the vibration motor to realize the vibration of the vibrating screen, and opening the first movable sealing door of the feed inlet sealing plate to pour the nickel-based alloy powder into the screening box, and the powder slides down from the feed inclined plate to the vibrating screen, and falls into the aggregate box after vibration screening. It has the following technical problems:

[0005] The nickel-based alloy powder is screened by a vibrating screen, and the agglomerated nickel-based alloy powder is screened out and cannot be put into use, which easily causes waste. Utility Model Content

[0006] In order to solve the problem of waste caused by the screened nickel-based alloy modules proposed in the above background technology, the utility model provides the following technical solutions:

[0007] A reciprocating gyratory grading vibrating screen comprises a screening box;

[0008] A screening device for screening nickel-based alloy powder is installed inside the screening box.

[0009] The screening box comprises a box body, the upper end of which is provided with a stirring box for breaking up the agglomerated nickel-based alloy powder, and the upper end of the inner cavity of the box body is provided with a vibrating screen for preliminarily screening the nickel-based alloy powder.

[0010] A support base for supporting the screening device is installed at the lower end of the screening box, and a power component for controlling the vibration of the screening device is installed at the upper end of the support base.

[0011] The screening device comprises a screening frame, the outer wall of which is mounted with a filtering assembly for secondary screening of nickel-based alloy powder, the outer wall of which is mounted with a guiding assembly for guiding the nickel-based alloy powder, and the guiding assembly is located below the filtering assembly.

[0012] Furthermore, a feed hopper is installed at the upper end of the stirring box for feeding nickel-based alloy powder into the stirring box, a stirring rod is installed inside the stirring box for breaking up the agglomerated nickel-based alloy powder, and a roller is installed at one end of the stirring rod for controlling the rotation of the stirring rod.

[0013] Furthermore, an electric push rod for controlling the vibration of the vibration screen is installed at the lower right end of the vibration screen, a partition for dividing the inner cavity of the box body is installed in the middle of the box body, and a feeding port is opened in the middle of the partition board.

[0014] Furthermore, an auger conveyor for conveying large-particle nickel-based alloy powder to the upper end of the stirring box is installed at the upper left end of the partition, a feed pipe is installed at the lower end of the auger conveyor, and a discharge pipe is installed at the upper end of the auger conveyor.

[0015] Furthermore, a limiting groove is provided at the upper end of the support base, the power assembly includes a cam, a rotating shaft is installed at the lower end of the cam, a motor is installed at the lower end of the rotating shaft for cooperating with the rotating shaft to control the rotation of the cam, and a collection box for collecting the screened nickel-based alloy powder is installed at the lower end of the box body.

[0016] Furthermore, the upper end of the screening frame is a conical surface, and a baffle for blocking the nickel-based alloy powder is installed on the upper end of the screening frame. A discharge port is opened on the right side of the baffle, and a lever for pushing the nickel-based alloy powder to the discharge port is installed on the upper end of the screening frame. A rotating shaft 2 is installed at one end of the lever, and a motor 2 is installed at the lower end of the rotating shaft 2 for cooperating with the rotating shaft 2 to control the rotation of the lever.

[0017] Furthermore, the filter assembly includes a bottom plate 1, a plurality of discharge holes are opened in the middle of the bottom plate 1 to facilitate small-particle nickel-based alloy powder to fall toward the guide assembly, side plates 1 and 2 are installed on the side of the bottom plate 1, and the guide assembly includes a bottom plate 2, and side plates 3 and 4 are installed on the side of the bottom plate 2.

[0018] Furthermore, a sliding block for moving forward and backward in the groove cavity of limit groove 1 is installed at the bottom of the screening frame, and a limit groove 2 is opened at the bottom of the screening frame. The front and rear end side walls of the limit groove 2 are installed with guide protrusions for cooperating with the cam to control the screening frame to move forward and backward.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] When the nickel-based alloy powder is screened, the nickel-based alloy powder is thrown into the inside of the stirring box through the feed hopper, the stirring rod breaks the blocky nickel-based alloy powder, the vibrating screen performs preliminary screening, and the large-particle nickel-based alloy powder is conveyed by the auger conveyor and returned to the inside of the stirring box to be broken up, so that it can be fully used to avoid waste. The nickel-based alloy powder falling to the upper end of the screening frame is pushed to the upper end of the bottom plate 1 by the lever, and the cam synchronously contacts the guide protrusion, driving the screening frame to vibrate, so that the filtering component can screen the nickel-based alloy powder again, and the screened nickel-based alloy powder falls into the inside of the two collecting boxes through the discharge plate 1 and the discharge plate 2 respectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the screening box of the utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the stirring box of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the power assembly of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the screening device of the utility model;

[0026] Figure 6 For this utility model Figure 5 A magnified image of point A;

[0027] Figure 7 For this utility model Figure 5 A magnified view of point B;

[0028] Figure 8 It is a schematic diagram of the bottom structure of the screening frame of the utility model.

[0029] In the accompanying drawings, the names of the components represented by the reference numerals are listed as follows:

[0030] 001-Screening box;

[0031] 100-box, 110-stirring box, 111-feed hopper, 112-stirring rod, 113-roller, 120-vibrating screen, 121-electric push rod, 130-partition, 131-feeding port, 140-auger conveyor, 141-feeding pipe, 142-discharging pipe, 150-support base, 151-limiting groove 1, 160-power assembly, 161-cam, 162-rotating shaft 1, 163-motor 1, 170-collection box;

[0032] 002-Screening device;

[0033] 200-screening frame, 210-baffle, 211-discharging port, 220-shift lever, 221-rotating shaft 2, 222-motor 2, 230-filter assembly, 231-bottom plate 1, 232-feeding hole, 233-side plate 1, 234-side plate 2, 235-feeding plate 1, 240-guide assembly, 241-bottom plate 2, 242-side plate 3, 243-side plate 4, 244-feeding plate 2, 250-slider, 260-limiting groove 2, 261-guide protrusion. DETAILED DESCRIPTION

[0034] The preferred specific implementation methods for implementing the present utility model are described in detail below, and a clear and complete description is made in conjunction with the accompanying drawings.

[0035] See also Figure 1-Figure 8 The utility model provides a reciprocating gyratory grading vibrating screen.

[0036] The screening box 001 includes a box body 100, and a stirring box 110 for breaking up the block nickel-based alloy powder is installed on the upper end of the box body 100. A feeding hopper 111 is fixedly installed on the upper end of the stirring box 110 for feeding the nickel-based alloy powder into the stirring box 110. A stirring rod 112 for breaking up the block nickel-based alloy powder is installed inside the stirring box 110. A roller 113 for controlling the rotation of the stirring rod 112 is fixedly installed at one end of the stirring rod 112. The motor for controlling the rotation of the roller 113 drives the stirring rod 112 to rotate, thereby breaking up the block nickel-based alloy powder thrown into the roller 113, so that it can be fully used to avoid waste.

[0037] A vibrating screen 120 for preliminary screening of nickel-based alloy powder is installed at the upper end of the inner cavity of the box 100. The vibrating screen 120 is tilted, and the horizontal height of the end close to the feed pipe 141 is lower than the end close to the electric push rod 121. The electric push rod 121 for controlling the vibration of the vibrating screen 120 is movably installed at the lower right end of the vibrating screen 120. The electric push rod 121 is started to drive the right side of the vibrating screen 120 to move up and down, and the left side of the vibrating screen 120 is movably installed at one end of the feed pipe 141. A partition 130 for separating the inner cavity of the box 100 is fixedly installed in the middle of the box 100. A discharge port 131 is opened in the middle of the partition 130. The large-particle nickel-based alloy powder is transported to the inside of the auger conveyor 140 through the vibrating screen 120 for preliminary screening, and the remaining nickel-based alloy powder falls to the upper end of the screening frame 200 through the discharge port 131.

[0038] An auger conveyor 140 for conveying large-particle nickel-based alloy powder to the upper end of the stirring box 110 is installed at the upper left end of the partition 130, a feed pipe 141 is fixedly installed at the lower end of the auger conveyor 140, and a discharge pipe 142 is fixedly installed at the upper end of the auger conveyor 140, so that the large-particle nickel-based alloy powder is transported to the stirring rod 112 again for dispersion.

[0039] A supporting base 150 for supporting the screening device 002 is installed at the lower end of the screening box 001, a limiting groove 151 is provided at the upper end of the supporting base 150, a power component 160 for controlling the vibration of the screening device 002 is installed at the upper end of the supporting base 150, the power component 160 includes a cam 161, a rotating shaft 162 is fixedly installed at the lower end of the cam 161, and a motor 163 for cooperating with the rotating shaft 162 to control the rotation of the cam 161 is installed at the lower end of the rotating shaft 162.

[0040] The motor 163 is started, so that the rotating shaft 162 drives the cam 161 to rotate, and the cam 161 and the guide protrusion 261 collide with each other, thereby driving the screening frame 200 to vibrate back and forth. A collecting box 170 for collecting the screened nickel-based alloy powder is installed at the lower end of the box body 100. Two collecting boxes 170 are provided, one is located under the unloading plate 244, and the other is located under the unloading plate 1 235, so as to facilitate the collection of two different sizes of nickel-based alloy powders.

[0041] A screening device 002 for screening nickel-based alloy powder is installed inside the screening box 001. The screening device 002 includes a screening frame 200. The upper end of the screening frame 200 is a conical surface, which facilitates the nickel-based alloy powder that falls from the discharge port 131 to the upper end of the screening frame 200 to move to the side of the screening frame 200.

[0042] A baffle 210 for blocking the nickel-based alloy powder is fixedly installed on the upper end of the screening frame 200, and a discharge port 211 is opened on the right side of the baffle 210. A lever 220 for pushing the nickel-based alloy powder to the discharge port 211 is installed on the upper end of the screening frame 200, and a rotating shaft 221 is fixedly installed on one end of the lever 220. A motor 222 for cooperating with the rotating shaft 221 to control the rotation of the lever 220 is installed on the lower end of the rotating shaft 221. When the motor 222 is started, the rotating shaft 221 drives the lever 220 to rotate, pushing the nickel-based alloy powder on the upper end of the screening frame 200 to the discharge port 211, and falling to the upper end of the bottom plate 1 231 through the discharge port 211.

[0043] The outer wall of the screening frame 200 is installed with a filter assembly 230 for secondary screening of the nickel-based alloy powder. The filter assembly 230 includes a bottom plate 231. A plurality of discharge holes 232 are provided in the middle of the bottom plate 231 to facilitate the small-particle nickel-based alloy powder to fall toward the guide assembly 240. Side plates 1 233 and 234 for blocking the nickel-based alloy powder are fixedly installed on the sides of the bottom plate 231. A discharge plate 235 is installed at one end of the filter assembly 230 to facilitate the nickel-based alloy powder to fall into the interior of the collection box 170. The screening efficiency is increased by the arrangement of the filter assembly 230.

[0044] A guide assembly 240 for guiding the nickel-based alloy powder is fixedly installed on the outer wall of the screening frame 200, and the guide assembly 240 is located below the filtering assembly 230. The guide assembly 240 includes a bottom plate 241, and the sides of the bottom plate 241 are fixedly installed with side plates 3 242 and 4 243 for blocking the nickel-based alloy powder. A discharge plate 244 is fixedly installed at one end of the guide assembly 240 to facilitate the nickel-based alloy powder to fall into the interior of the collection box 170.

[0045] The bottom of the screening frame 200 is fixedly installed with a slider 250 for moving forward and backward in the groove cavity of the limiting groove 151. The bottom of the screening frame 200 is provided with a limiting groove 260. The cam 161 rotates in the groove cavity of the limiting groove 260. The side walls at the front and rear ends of the limiting groove 260 are fixedly installed with guide protrusions 261 for cooperating with the cam 161 to control the screening frame 200 to move forward and backward. The motor 163 is started to drive the rotating shaft 162 to rotate, so that the cam 161 rotates. When the filter 1 rotates, it contacts the guide protrusion 261, thereby driving the screening frame 200 to move forward and backward, generating vibrations that synchronously drive the filter assembly 230 to vibrate, so that the small particles of nickel-based alloy powder above the bottom plate 1 231 fall to the top of the bottom plate 241 through the discharge hole 232. The vibration of the screening frame 200 facilitates the filter assembly 230 and the guide assembly 240 to drive the nickel-based alloy powder to fall into the two collection boxes 170 through the discharge plate 1 235 and the discharge plate 244 respectively.

[0046] Based on the above content and the accompanying drawings, those skilled in the art can understand and implement the utility model. In addition, any non-creative modifications made to the utility model by those skilled in the art without making creative work still fall within the scope of protection of the utility model.

Claims

1. A reciprocating gyratory grading vibrating screen, comprising a screening box (001), characterized in that: The screening box (001) is internally provided with a screening device (002) for screening nickel-based alloy powder; The screening box (001) comprises a box body (100), a stirring box (110) for breaking up the agglomerated nickel-based alloy powder is installed at the upper end of the box body (100), and a vibrating screen (120) for preliminarily screening the nickel-based alloy powder is installed at the upper end of the inner cavity of the box body (100); A support base (150) for supporting the screening device (002) is installed at the lower end of the screening box (001), and a power assembly (160) for controlling the vibration of the screening device (002) is installed at the upper end of the support base (150); The screening device (002) comprises a screening frame (200), the outer wall of the screening frame (200) is installed with a filtering assembly (230) for secondary screening of nickel-based alloy powder, the outer wall of the screening frame (200) is installed with a guiding assembly (240) for guiding the nickel-based alloy powder, and the guiding assembly (240) is located below the filtering assembly (230).

2. A reciprocating gyratory grading vibrating screen according to claim 1, characterized in that: A feeding hopper (111) is installed at the upper end of the stirring box (110) for feeding nickel-based alloy powder into the stirring box (110), and a stirring rod (112) is installed inside the stirring box (110) for breaking up the agglomerated nickel-based alloy powder. A roller (113) is installed at one end of the stirring rod (112) for controlling the rotation of the stirring rod (112).

3. A reciprocating gyratory grading vibrating screen according to claim 1, characterized in that: An electric push rod (121) for controlling the vibration of the vibration screen (120) is installed at the lower right end of the vibration screen (120), a partition (130) for dividing the inner cavity of the box body (100) is installed in the middle of the box body (100), and a feeding port (131) is opened in the middle of the partition (130).

4. A reciprocating gyratory grading vibrating screen according to claim 3, characterized in that: An auger conveyor (140) for conveying large-particle nickel-based alloy powder to the upper end of the stirring box (110) is installed at the upper left end of the partition (130), a feed pipe (141) is installed at the lower end of the auger conveyor (140), and a discharge pipe (142) is installed at the upper end of the auger conveyor (140).

5. The reciprocating gyratory grading vibrating screen according to claim 1, characterized in that: The upper end of the support base (150) is provided with a limiting groove (151); the power assembly (160) comprises a cam (161); a rotating shaft (162) is mounted at the lower end of the cam (161); a motor (163) is mounted at the lower end of the rotating shaft (162) for cooperating with the rotating shaft (162) to control the rotation of the cam (161); and a collecting box (170) for collecting the screened nickel-based alloy powder is mounted at the lower end of the box body (100).

6. The reciprocating gyratory grading vibrating screen according to claim 1, characterized in that: The upper end of the screening frame (200) is a conical surface. A baffle (210) for blocking nickel-based alloy powder is installed on the upper end of the screening frame (200). A discharge port (211) is provided on the right side of the baffle (210). A lever (220) for shifting the nickel-based alloy powder toward the discharge port (211) is installed on the upper end of the screening frame (200). A second rotating shaft (221) is installed at one end of the lever (220). A second motor (222) for cooperating with the second rotating shaft (221) to control the lever (220) to rotate is installed at the lower end of the second rotating shaft (221).

7. The reciprocating gyratory grading vibrating screen according to claim 1, characterized in that: The filtering assembly (230) comprises a bottom plate one (231), a plurality of discharge holes (232) are provided in the middle of the bottom plate one (231) for facilitating the small-particle nickel-based alloy powder to fall toward the guide assembly (240), a side plate one (233) and a side plate two (234) are installed on the side of the bottom plate one (231), and the guide assembly (240) comprises a bottom plate two (241), a side plate three (242) and a side plate four (243) are installed on the side of the bottom plate two (241).

8. The reciprocating gyratory grading vibrating screen according to claim 5, characterized in that: A slider (250) is installed at the bottom of the screening frame (200) for moving forward and backward in the groove cavity of the first limiting groove (151), and a second limiting groove (260) is provided at the bottom of the screening frame (200). Guide protrusions (261) are installed at the front and rear end side walls of the second limiting groove (260) for cooperating with the cam (161) to control the screening frame (200) to move forward and backward.

Citation Information

Patent Citations

  • Impurity removal device for nickel-based alloy powder production

    CN210304495U