Ball milling tank for ceramic dielectric material production

Abstract

The utility model belongs to the technical field of ceramic material production, and particularly relates to a ball-milling tank for ceramic dielectric material production, which comprises a platform, a power component arranged at the top end of the right side of the platform, a ball-milling component arranged at the left end of the rear side of the power component, and a blanking pipe arranged at the bottom end of the right side of the ball-milling component. A fixing frame is fixedly connected to the bottom end of the discharging pipe, a second discharging hopper is fixedly connected to the bottom end of the fixing frame, evenly-distributed springs are fixedly connected to the outer side of the fixing frame, a second base is fixedly connected to the bottom ends of the springs, and a second motor is fixedly connected to the front end of the right side of the second base. According to the ball-milling tank for producing the ceramic dielectric material, particles with larger sizes are screened by the fine screen plate and then are conveyed back into the coarse screen drum through the discharge pipe, the second auger, the third auger, the first blanking hopper, the first auger and the connecting pipe to be ground, so that the diameter of the conveyed raw material is ensured to be qualified.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic material production, in particular to a ball milling pot for producing ceramic medium materials. Background Art

[0002] Ceramic dielectric materials are widely used in various technical fields, including electronics, medical, energy and environmental engineering. These materials usually have high strength, wear resistance, chemical inertness and specific electrical or thermal properties, and are suitable for use in capacitors, ceramic diaphragms, sensors, electrode materials and other fields, in which the performance and structure control of the material are crucial to its function. Ball milling, as a common preparation method, can effectively adjust the particle size, crystal structure and physical and chemical properties of the material through mechanical grinding and mixing. This makes ball milling one of the indispensable process steps in the production of ceramic dielectric materials.

[0003] After searching, the existing patent (Announcement No.: CN219540498U) discloses a ball mill for producing dielectric ceramic materials, including a ball mill body, a tank cover, a powder collection box, an air storage box, an air gun, and a central jet head; the tank cover is also provided with a mesh plate evenly distributed with air holes, the mesh plate is located outside the central jet head, and the edge of the mesh plate is fixedly connected to the inner wall of the tank cover. The ball mill of the utility model can ball mill the raw materials for producing dielectric ceramic materials, and can also prevent the gas storage box, air gun, main pipe, central jet head, branch pipe, and edge jet head in the tank cover from being collided by the grinding balls, prevent the direction of the air gun, main pipe, central jet head, branch pipe, and edge jet head from being distorted by the grinding balls, and prevent the gas storage box, air gun, main pipe, central jet head, branch pipe, and edge jet head from being damaged by the grinding balls, ensure the normal implementation of blowing toward the inner wall of the ball mill body, and ensure the effective automatic collection and cleaning of residual powder on the side wall of the ball mill body.

[0004] However, in the actual use of the above scheme, there is a common problem that most ball mills have, that is, the grinding effect of the material in the ball mill may be uneven, resulting in some particles being over-grinded while others do not reach the required particle size. This may lead to unstable quality or uneven performance of the final product.

[0005] To this end, the utility model provides a ball mill for producing ceramic dielectric materials. Utility Model Content

[0006] In order to make up for the shortcomings of the prior art and solve the problem of possible uneven grinding effect, the utility model provides a ball mill for producing ceramic medium materials.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a ball mill for producing ceramic dielectric materials described in the utility model comprises a platform, a power assembly is arranged at the top right side of the platform, a ball mill assembly is arranged at the left rear side of the power assembly, a feed pipe is arranged at the bottom right side of the ball mill assembly, a fixed frame is fixedly connected to the bottom end of the feed pipe, a second feed hopper is fixedly connected to the bottom end of the fixed frame, a uniformly distributed spring is fixedly connected to the outside of the fixed frame, a second base is fixedly connected to the bottom end of the spring, and a second electric motor is fixedly connected to the front right side of the second base. The machine comprises a pulley at the output end of the second motor, a connecting rod is fixedly connected to the rear end of the left side of the pulley, and a front and rear counterweight blocks opposite to each other are fixedly connected to the outside of the connecting rod, the connecting rod is rotatably connected to the fixed frame, a fine screen plate is fixedly connected to the middle end of the inner side of the fixed frame, a discharge pipe is fixedly connected to the outer wall of the top left side of the fixed frame, a second auger is fixedly connected to the bottom end of the left side outer wall of the discharge pipe, a third auger is fixedly connected to the top left side of the second auger, a first lower hopper is fixedly connected to the right side of the top end of the third auger, and the first lower hopper is fixedly connected to the first auger at the bottom end;

[0008] Through the above technical solution, the second motor uses the pulley and the connecting rod to drive the counterweights on both sides to rotate, thereby generating vibration, and the vibration is transmitted to the fine screen plate through the fixed frame, thereby accelerating the screening rate of the ground raw materials. After that, the larger raw materials cannot pass through the fine screen plate and move to the right, and are re-transported into the first lower hopper through the second auger and the third auger, and are re-transported back to the coarse screen cylinder through the first auger and the connecting pipe for grinding until the size is qualified.

[0009] Furthermore, the power assembly includes a driving gear, a first motor is fixedly connected to the front right side of the top of the platform, a driving gear is fixedly connected to the output end of the first motor, the outer side of the driving gear is rotatably connected to the platform, and the rear side of the driving gear is meshed with a gear ring;

[0010] Through the above technical solution, the first motor drives the driving gear to rotate, and the driving gear drives the gear ring to rotate at the same time.

[0011] Further, the ball mill assembly includes a coarse screen cylinder, the inner side of the gear ring is fixedly connected to the coarse screen cylinder, the outer wall of the coarse screen cylinder is fixedly connected to a spiral blade, the outer side of the spiral blade is rotatably connected to a grinding cylinder, the outer side of the grinding cylinder is fixedly connected to left and right opposite support rings, the bottom end of the support ring is fixedly connected to a first base, the outer side of the first base is fixedly connected to left and right opposite limit frames, the inner side of the limit frame is rotatably connected to a connecting pipe, the connecting pipe is fixedly connected to the coarse screen cylinder, the connecting pipe is rotatably connected to the first auger, and the grinding cylinder is fixedly connected to a feed pipe;

[0012] Through the above technical solution, the gear ring drives the coarse screen drum, the spiral blades and the connecting pipe to rotate at the same time, thereby driving the grinding balls inside the coarse screen drum to grind the raw materials, and the raw materials smaller than the screening holes on the coarse screen drum directly fall into the grinding drum, are pushed to the right by the spiral blades, and are transported into the discharge pipe.

[0013] Furthermore, the difference between the inner and outer diameters of the spiral blade is equal to the distance from the outer wall of the coarse screen cylinder to the inner wall of the grinding cylinder;

[0014] Through the above technical solution, by setting the difference between the inner and outer diameters of the spiral blades equal to the distance from the outer wall of the coarse screen cylinder to the inner wall of the grinding cylinder, the precision of the equipment is ensured and the pushing effect of the raw materials is ensured.

[0015] Furthermore, a feeding hole is provided at the middle end of the inner side of the platform, and a conveyor belt is provided at the right side of the bottom end of the feeding hole;

[0016] Through the above technical solution, the discharge hole is connected to the second discharge hopper. The raw materials after fine screening by the fine screen plate fall into the discharge hole through the second discharge hopper, and are transported to the right through the conveyor belt and transported out of the equipment for subsequent collection.

[0017] Furthermore, the inner wall of the grinding cylinder is provided with a rubber layer;

[0018] According to the above technical solution, by arranging the rubber layer in the grinding cylinder, the wear speed between the grinding cylinder and the spiral blades is reduced while the wear resistance is improved.

[0019] The beneficial effects of the utility model are as follows:

[0020] 1. The utility model discloses a ball mill for producing ceramic medium materials. After being screened by a fine screen plate, the larger particles are transported back to the coarse screen cylinder through a discharge pipe, a second auger, a third auger, a first lower hopper, a first auger and a connecting pipe for grinding, thereby ensuring that the diameter of the raw materials transported out is qualified.

[0021] 2. The ball mill for producing ceramic medium materials described in the utility model performs coarse screening of raw materials through a coarse screen cylinder, and the screening size is larger than the fine screen, thereby preventing the raw materials from staying in the coarse screen cylinder for too long, resulting in excessive grinding, and the raw materials can be graded through two screenings. The third auger can be dismantled as needed later, and the large-particle raw materials screened can be directly collected and used, thereby increasing the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the grinding cylinder in the utility model;

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the lower material pipe in the utility model;

[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the platform in the utility model;

[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of the third auger in the utility model;

[0028] Figure 6 It is a schematic diagram of the cross-sectional structure of the connecting rod in the utility model;

[0029] In the figure: 1. platform; 2. first motor; 21. driving gear; 22. gear ring; 23. coarse screen cylinder; 24. spiral blade; 25. grinding cylinder; 26. support ring; 27. first base; 28. limit frame; 29. ​​connecting pipe; 210. support frame; 3. first discharge hopper; 31. first auger; 4. fixed frame; 41. discharge pipe; 42. second discharge hopper; 43. second motor; 44. pulley; 45. counterweight; 46. second base; 47. spring; 48. fine screen plate; 49. discharge pipe; 410. connecting rod; 5. second auger; 51. third auger; 6. conveyor belt; 61. discharge hole. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0031] like Figures 1 to 6As shown, a ball mill for producing ceramic dielectric materials described in the utility model comprises a platform 1, a power assembly is arranged at the top right side of the platform 1, a ball mill assembly is arranged at the left end of the rear side of the power assembly, a feed pipe 41 is arranged at the bottom right side of the ball mill assembly, a fixing frame 4 is fixedly connected to the bottom end of the feed pipe 41, the feed pipe 41 is fixedly fixedly connected to the bottom end of the fixing frame 4, the feed pipe 41 is fixed by the fixing frame 4, a second feed hopper 42 is fixedly connected to the bottom end of the fixing frame 4, the second feed hopper 42 is fixed by the fixing frame 4, a uniformly distributed spring 47 is fixedly connected to the outside of the fixing frame 4, the spring 47 is fixed by the fixing frame 4, and the bottom end of the spring 47 is fixedly connected to the bottom end of the fixing frame 4. A second base 46 is fixedly connected, and the second base 46 and the fixing frame 4 are connected by a spring 47. A second motor 43 is fixedly connected to the front end of the right side of the second base 46, and the second motor 43 is fixed by the second base 46. A pulley 44 is provided at the output end of the second motor 43, and the pulley 44 is driven to rotate by the second motor 43. A connecting rod 410 is fixedly connected to the rear end of the left side of the pulley 44, and the connecting rod 410 is driven to rotate by the pulley 44. A counterweight block 45 opposite to the front and rear is fixedly connected to the outer side of the connecting rod 410, and the counterweight block 45 is rotated by the connecting rod 410. The counterweight block 45 is one-third of a circular arc, so that the counterweight block 45 rotates quickly, and vibration can be generated due to the difference in gravity. The connecting rod 410 is rotatably connected to the fixing frame 4, and the fixing frame 4 supports and limits the connecting rod 410. A fine screen plate 48 is fixedly connected to the middle end of the inner side of the fixing frame 4, and the fine screen plate 48 is fixed by the fixing frame 4. A discharge pipe 49 is fixed to the outer wall of the top left side of the fixing frame 4, and the discharge pipe 49 is fixed by the fixing frame 4. The discharge pipe 49 itself is made of flexible material, so as to avoid transmitting vibration to the second auger 5 through the discharge pipe 49 to affect the outside. For the normal operation of the structure, a second auger 5 is fixedly connected to the bottom end of the left outer wall of the discharge pipe 49, and the second auger 5 and the top of the fine screen plate 48 are connected through the discharge pipe 49. A third auger 51 is fixedly connected to the top of the left side of the second auger 5, and a first lower hopper 3 is fixedly connected to the right side of the top of the third auger 51. The second auger 5 and the first lower hopper 3 are connected through the third auger 51, so that the unqualified raw materials screened by the fine screen plate 48 are re-conveyed into the first lower hopper 3. A first auger 31 is fixedly connected to the bottom end of the first lower hopper 3, and the first auger 31 is fixed through the first lower hopper 3.

[0032] The power assembly includes a driving gear 21. A first motor 2 is fixedly connected to the front right side of the top of the platform 1. The first motor 2 is fixed by the platform 1. The output end of the first motor 2 is fixedly connected to the driving gear 21. The driving gear 21 is driven to rotate by the first motor 2. A support frame 210 is rotatably connected to the outer side of the driving gear 21. The driving gear 21 is supported and limited by the support frame 210. The support frame 210 is fixedly connected to the platform 1 and fixed by the platform 1. A gear ring 22 is meshedly connected to the rear side of the driving gear 21, and the gear ring 22 is driven to rotate by the driving gear 21.

[0033] The ball mill assembly includes a coarse screen cylinder 23, the inner side of a gear ring 22 is fixedly connected to the coarse screen cylinder 23, the gear ring 22 drives the coarse screen cylinder 23 to rotate, the outer wall of the coarse screen cylinder 23 is fixedly connected to a spiral blade 24, the spiral blade 24 is fixed by the coarse screen cylinder 23, the outer side of the spiral blade 24 is rotatably connected to a grinding cylinder 25, the outer side of the grinding cylinder 25 is fixedly connected to left and right opposite support rings 26, the grinding cylinder 25 is supported and fixed by the support ring 26, the bottom end of the support ring 26 is fixedly connected to a first base 27, through the first base The seat 27 supports and fixes the support ring 26, and the outer side of the first base 27 is fixedly connected to the left and right opposite limit frames 28, and the limit frames 28 are fixed through the first base 27. The inner side of the limit frame 28 is rotatably connected to a connecting pipe 29, and the connecting pipe 29 is fixedly connected to the coarse screen cylinder 23. The connecting pipe 29 is rotatably connected to the first auger 31, and the connecting pipe 29 is supported and limited by the limit frame 28. At the same time, the coarse screen cylinder 23 is supported and fixed by the connecting pipes 29 on both sides, and the grinding cylinder 25 is fixedly connected to the discharge pipe 41.

[0034] The difference between the inner and outer diameters of the spiral blade 24 is equal to the distance from the outer wall of the coarse screen cylinder 23 to the inner wall of the grinding cylinder 25 .

[0035] A material discharge hole 61 is provided at the middle end of the inner side of the platform 1 , and a conveyor belt 6 is provided at the right side of the bottom end of the material discharge hole 61 .

[0036] The inner wall of the grinding cylinder 25 is provided with a rubber layer.

[0037] Working principle: When the ball mill for ceramic medium material production is running, the raw material is first transported into the first auger 31 through the first hopper 3, and then transported into the coarse screen cylinder 23 through the first auger 31, and then the coarse screen cylinder 23 is driven to rotate by the first motor 2 using the driving gear 21 and the gear ring 22, so that the raw material and the internal grinding balls are driven to rotate by the coarse screen cylinder 23, and the raw material is ground by the grinding balls, and then the raw material with a size smaller than the screening hole of the coarse screen cylinder 23 falls into the grinding cylinder 25 through the screening hole, and then the spiral blade 24 is driven by the coarse screen cylinder 23 to rotate and push the raw material to the right through the discharge pipe 41 into the fixed frame 4 and fall onto the fine screen plate 48, and at the same time, the second motor 43 is driven by the belt The wheel 44 and the connecting rod 410 simultaneously drive the counterweights 45 on both sides to rotate, thereby generating vibration which is transmitted to the fixed frame 4 through the connecting rod 410, and drives the fine screen plate 48 to vibrate synchronously through the fixed frame 4, so as to perform more detailed screening of the raw materials delivered. The qualified ones fall into the second lower hopper 42 through the screening holes on the fine screen plate 48, and are transported to the conveyor belt 6 in the discharge hole 61 through the second lower hopper 42, and are transported out through the conveyor belt 6. The unqualified ones enter the second auger 5 through the discharge pipe 49, and are transported into the third auger 51 through the second auger 5, and then are transported back to the first lower hopper 3 through the third auger 51 for circulation, and are ground again until the size is qualified.

[0038] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0039] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0040] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ball mill for producing ceramic dielectric materials, characterized in that: The invention comprises a platform (1), wherein a power assembly is arranged at the top right side of the platform (1), a ball mill assembly is arranged at the left rear side of the power assembly, a feed pipe (41) is arranged at the bottom right side of the ball mill assembly, a fixed frame (4) is fixedly connected to the bottom end of the feed pipe (41), a second feed hopper (42) is fixedly connected to the bottom end of the fixed frame (4), a uniformly distributed spring (47) is fixedly connected to the outside of the fixed frame (4), a second base (46) is fixedly connected to the bottom end of the spring (47), a second motor (43) is fixedly connected to the front right side of the second base (46), a pulley (44) is arranged at the output end of the second motor (43), and a pulley (44) is arranged on the left side of the pulley (44). A connecting rod (410) is fixedly connected to the rear end, and a counterweight block (45) opposite to the front and rear is fixedly connected to the outer side of the connecting rod (410), and the connecting rod (410) is rotatably connected to the fixed frame (4), and a fine screen plate (48) is fixedly connected to the inner middle end of the fixed frame (4), and a discharge pipe (49) is fixedly connected to the outer wall of the top left side of the fixed frame (4), and a second auger (5) is fixedly connected to the bottom end of the left side outer wall of the discharge pipe (49), and a third auger (51) is fixedly connected to the top left side of the second auger (5), and a first lower hopper (3) is fixedly connected to the right side of the top end of the third auger (51), and the first lower hopper (3) is fixedly connected to the bottom end of the first lower hopper (3).

2. A ball mill for producing ceramic dielectric materials according to claim 1, characterized in that: The power assembly comprises a driving gear (21), a first motor (2) is fixedly connected to the front right side of the top of the platform (1), an output end of the first motor (2) is fixedly connected to the driving gear (21), an outer side of the driving gear (21) is rotatably connected to a support frame (210), the support frame (210) is fixedly connected to the platform (1), and a gear ring (22) is meshedly connected to the rear side of the driving gear (21).

3. A ball mill for producing ceramic dielectric materials according to claim 2, characterized in that: The ball mill assembly comprises a coarse screen cylinder (23), the inner side of the gear ring (22) is fixedly connected to the coarse screen cylinder (23), the outer wall of the coarse screen cylinder (23) is fixedly connected to a spiral blade (24), the outer side of the spiral blade (24) is rotatably connected to a grinding cylinder (25), the outer side of the grinding cylinder (25) is fixedly connected to a left-right opposite support ring (26), the bottom end of the support ring (26) is fixedly connected to a first base (27), the outer side of the first base (27) is fixedly connected to a left-right opposite limit frame (28), the inner side of the limit frame (28) is rotatably connected to a connecting pipe (29), the connecting pipe (29) is fixedly connected to the coarse screen cylinder (23), the connecting pipe (29) is rotatably connected to a first auger (31), and the grinding cylinder (25) is fixedly connected to a feed pipe (41).

4. A ball mill for producing ceramic dielectric materials according to claim 3, characterized in that: The difference between the inner and outer diameters of the spiral blade (24) is equal to the distance from the outer wall of the coarse screen cylinder (23) to the inner wall of the grinding cylinder (25).

5. A ball mill for producing ceramic dielectric materials according to claim 4, characterized in that: A material discharge hole (61) is provided at the middle end of the inner side of the platform (1), and a conveyor belt (6) is provided at the right side of the bottom end of the material discharge hole (61).

6. A ball mill for producing ceramic dielectric materials according to claim 5, characterized in that: The inner wall of the grinding cylinder (25) is provided with a rubber layer.

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