Multifunctional all-in-one machine for producing environment-friendly antibacterial natural bamboo fibers
By designing a multi-functional all-in-one machine including cylinder-driven push blocks and moving screen frames, the problem of the inability to screen the crushed bamboo in the prior art is solved, and efficient screening and purity improvement of bamboo fibers is achieved.
Patent Information
- Application Number
- CN202421624647.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing multi-functional all-in-one machine for environmentally friendly and antibacterial bamboo fiber production cannot screen the crushed bamboo, resulting in the product containing more impurities and unqualified particles, reducing the purity and quality of the product.
A multi-functional all-in-one machine is designed, including cylinder-driven push blocks, pulleys, hinged blocks and support columns. Through the cooperation of these components, the movement of the screen frame and the screening of fibers are realized, and impurities such as bamboo chips and dust are removed.
Effectively screen fibers, remove impurities, improve the purity and quality of bamboo fibers, and ensure the consistency of fiber length and thickness.
Smart Images
Figure CN222842237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bamboo fiber production, in particular to a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber. Background Art
[0002] Environmentally friendly and antibacterial bamboo fiber is a new type of environmentally friendly material. It is a natural fiber made from bamboo through a special process. This fiber retains the natural antibacterial properties of bamboo itself, and also has good air permeability, moisture absorption and softness. The multi-function all-in-one machine integrates multiple processing functions in one, such as crushing, opening, combing, web forming, reinforcement, etc., which can achieve efficient conversion from raw materials to finished products and improve production efficiency.
[0003] The multifunctional all-in-one machine currently used for producing environmentally friendly antibacterial bamboo raw fibers usually rotates the crushing shaft through the coordinated use of a mounting base and a rotating motor, thereby performing further crushing work under the coordinated use of a crushing column and crushing teeth. The crushed bamboo shell can flow out of the equipment better through the coordinated use of a receiving plate, a through hole and a downstream plate, so that the bamboo shell can be crushed more thoroughly and the crushing effect is better. However, when this method is used, the crushed bamboo material cannot be screened. If screening is lacking, the final product will contain more impurities and unqualified particles, reducing the purity and quality of the product. Lack of screening will lead to an imbalance in the ratio of long fibers and short fibers in the fibers, as well as uneven fiber thickness, thereby affecting the overall quality of the fibers. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fibers, aiming to improve the problem that the multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fibers in the prior art cannot screen the crushed bamboo materials.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber, comprising a box body, the left part of the box body is fixedly connected to a support frame, the upper part of the support frame is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a push block, the right part of the push block is slidably connected to a pulley, the interior of the box body is slidably connected to a screen frame 1, the left part of the screen frame 1 is fixedly connected to a support column, the other end of the support column is fixedly connected to a hinge block, the pulley is rotatably connected to the interior of the hinge block, both sides of the screen frame 1 are fixedly connected to a limiting assembly, the limiting assembly is used to limit the screen frame 1, both sides of the interior of the screen frame 1 are fixedly connected to electric push rods, the output ends of the two electric push rods are fixedly connected to screen frame 2, and the right part of the box body is rotatably connected to a box door.
[0006] Furthermore, hydraulic cylinders are fixedly connected to both sides of the upper part of the box body, push plates are fixedly connected to the output ends of the two hydraulic cylinders, connecting rods are fixedly connected to both sides of the bottom of the push plates, cutting knives are fixedly connected to the bottoms of the two connecting rods, return springs are sleeved on the outside of the two connecting rods, a support plate is fixedly connected to the upper part of the box body, and the two connecting rods are slidably connected to the inside of the support plate.
[0007] Furthermore, the limiting assembly includes limiting blocks, two limiting blocks are fixedly connected to two sides of the screen frame, the limiting blocks are slidably connected to the outside of the limiting rod, and the two limiting rods are fixedly connected to two sides of the inside of the box.
[0008] Furthermore, a pad is fixedly connected to the rear of the box body, a motor is fixedly connected to the upper part of the pad, a rotating rod 1 is fixedly connected to the output end of the motor, a gear 1 is fixedly connected to the other end of the rotating rod 1, a gear 2 is meshedly connected to the right part of the gear 1, a rotating rod 2 is fixedly connected to the inside of the gear 2, and crushing rollers are fixedly connected to the outsides of the rotating rod 1 and the rotating rod 2.
[0009] Furthermore, a feed hopper is fixedly connected to the upper part of the box body, a guide plate 1 is fixedly connected to the interior of the box body, a fixed frame is fixedly connected to the interior of the box body, both crushing rollers are rotatably connected to the interior of the fixed frame, a guide plate 2 is fixedly connected to the inner bottom of the box body, and a discharge port is opened at the bottom of the box body.
[0010] Furthermore, a slide rail is fixedly connected to one side of the inner wall of the support frame, the push block is slidably connected to the outside of the slide rail, a slide groove is opened inside the screen frame one, and sliders are fixedly connected to both sides of the bottom of the screen frame two, and the sliders are slidably connected to the inside of the slide groove.
[0011] Furthermore, a buffer spring is sleeved on the outside of the support column, one end of the buffer spring is fixedly connected to the outside of the box, and the other end of the buffer spring is fixedly connected to the support column.
[0012] Furthermore, one end of the return spring is fixedly connected to the upper part of the support plate, and the other end of the return spring is fixedly connected to the bottom of the push plate.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the push block is driven by the cylinder to slide and squeeze the pulley, and the screen frame 1 is moved through the hinge block and the support column, so that the screen frame 2 is driven to screen the fibers in the box, thereby effectively screening the fibers, removing impurities such as bamboo chips and dust, and improving the purity of bamboo fibers.
[0015] 2. In the utility model, the push plate is driven by the hydraulic cylinder to drive the connecting rod to slide, squeeze or stretch the reset spring, so that the cutting knife moves up and down in the box body to cut the bamboo, thereby improving the crushing efficiency, reducing the impact and wear of the crushing roller, and extending the life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a main perspective view of a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber proposed in the utility model;
[0017] Figure 2 This is a rear perspective view of a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of a box of a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber proposed in the utility model;
[0019] Figure 4 This is a right-side stereoscopic diagram of a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber proposed in the utility model;
[0020] Figure 5 The utility model discloses a cross-sectional view of a screen frame 1 of a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fibers.
[0021] Legend:
[0022] 1. Box body; 2. Support frame; 3. Cylinder; 4. Push block; 5. Slide rail; 6. Pulley; 7. Articulated block; 8. Support column; 9. Buffer spring; 10. Screen frame one; 11. Screen frame two; 12. Electric push rod; 13. Sliding block; 14. Limit block; 15. Limit rod; 16. Guide plate one; 17. Feed hopper; 18. Guide plate two; 19. Pad; 20. Motor; 21. Turn rod one; 22. Gear one; 23. Gear two; 24. Turn rod two; 25. Crushing roller; 26. Support plate; 27. Hydraulic cylinder; 28. Push plate; 29. Connecting rod; 30. Reset spring; 31. Cutting knife. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 , Figure 3 and Figure 5The utility model provides an embodiment: a multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber, including a box body 1, a support frame 2 is fixedly connected to the left part of the box body 1, a cylinder 3 is fixedly connected to the upper part of the support frame 2, a push block 4 is fixedly connected to the output end of the cylinder 3, a pulley 6 is slidably connected to the right part of the push block 4, a screen frame 10 is slidably connected to the inside of the box body 1, a support column 8 is fixedly connected to the left part of the screen frame 10, a hinge block 7 is fixedly connected to the other end of the support column 8, the pulley 6 is rotatably connected to the inside of the hinge block 7, both sides of the screen frame 10 are fixedly connected to a limiting assembly, the limiting assembly is used to limit the screen frame 10, the limiting assembly includes a limiting block 14, and the two limiting blocks 14 are fixedly connected to the two ends of the screen frame 10 On the side, the limit block 14 is slidably connected to the outside of the limit rod 15, and the two limit rods 15 are fixedly connected to the inner sides of the box body 1. The inner sides of the screen frame 10 are fixedly connected with electric push rods 12, and the output ends of the two electric push rods 12 are fixedly connected to the screen frame 2 11. The right part of the box body 1 is rotatably connected to the box door, and the inner wall side of the support frame 2 is fixedly connected with the slide rail 5, and the push block 4 is slidably connected to the outside of the slide rail 5. A slide groove is opened inside the screen frame 10, and sliders 13 are fixedly connected to the bottom sides of the screen frame 2. The slider 13 is slidably connected to the inside of the slide groove. The outside of the support column 8 is provided with a buffer spring 9, one end of the buffer spring 9 is fixedly connected to the outside of the box body 1, and the other end of the buffer spring 9 is fixedly connected to the support column 8.
[0025] On the left side of the box body 1, a support frame 2 is fastened to the top of the support frame 2. A cylinder 3 is installed. After the bamboo and fiber are crushed, they will fall on the upper part of the screen frame 11. At this time, the cylinder 3 needs to be started. The output end of the cylinder 3 will drive the push block 4 to slide on the outside of the slide rail 5. During the sliding of the push block 4, it will squeeze the pulley 6. When the pulley 6 is squeezed, it will drive the hinge block 7 and the support column 8 to move. When the support column 8 moves, it will squeeze the buffer spring 9. In this way, under the action of the support column 8, the screen frame 10 will move back and forth. During the movement of the screen frame 10, The limit block 14 is driven to slide outside the limit rod 15. Under the action of the limit block 14, the screen frame 10 will drive the screen frame 2 11 to move back and forth inside the box body 1 to screen the bamboo and fiber. Through this process, impurities and unqualified particles will be screened out and fall downward, slide to the discharge port through the guide plate 2 18, and after screening, qualified fibers will remain on the upper part of the screen frame 2 11. After the screening is completed, it is necessary to open the box door and start the two electric push rods 12 to push the screen frame 2 11 to the right to move it out of the box body 1. In this way, the staff can collect the fibers on the upper part of the screen frame 2 11.
[0026] Reference Figure 1 , Figure 3 and Figure 4 Hydraulic cylinders 27 are fixedly connected to both sides of the upper part of the box body 1, and push plates 28 are fixedly connected to the output ends of the two hydraulic cylinders 27. Connecting rods 29 are fixedly connected to both sides of the bottom of the push plate 28. Cutting knives 31 are fixedly connected to the bottoms of the two connecting rods 29. Reset springs 30 are sleeved on the outside of the two connecting rods 29. A support plate 26 is fixedly connected to the upper part of the box body 1. The two connecting rods 29 are slidably connected to the inside of the support plate 26. One end of the reset spring 30 is fixedly connected to the upper part of the support plate 26, and the other end of the reset spring 30 is fixedly connected to the bottom of the push plate 28.
[0027] The operator starts the hydraulic cylinder 27, and the output end of the hydraulic cylinder 27 generates a force to push the push plate 28 to move. The movement of the push plate 28 is achieved by sliding two connecting rods 29 inside the support plate 26. During the movement of the push plate 28, the return spring 30 is either squeezed or stretched. This squeezing or stretching action is completed by the connecting rod 29 and the return spring 30. In this process, the cutting knife 31 moves up and down inside the box 1 to accurately cut the bamboo on the guide plate 16. Through such an operation, the bamboo is cut into smaller and more regularly shaped fragments.
[0028] Reference Figure 1-Figure 3 A pad 19 is fixedly connected to the rear of the box body 1, and a motor 20 is fixedly connected to the upper part of the pad 19. A rotating rod 21 is fixedly connected to the output end of the motor 20, and a gear 22 is fixedly connected to the other end of the rotating rod 21. The right part of the gear 22 is meshed and connected with a gear 23. The inside of the gear 23 is fixedly connected with a rotating rod 24. The outsides of the rotating rod 21 and the rotating rod 24 are fixedly connected with crushing rollers 25. A feed hopper 17 is fixedly connected to the upper part of the box body 1, and a guide plate 16 is fixedly connected to the inside of the box body 1. A fixed frame is fixedly connected to the inside of the box body 1, and two crushing rollers 25 are rotatably connected to the inside of the fixed frame. A guide plate 2 18 is fixedly connected to the inner bottom of the box body 1, and a discharge port is provided at the bottom of the box body 1.
[0029] The operator adds bamboo from the feed hopper 17 into the interior of the box body 1. Under the guidance of the guide plate 16, the bamboo slides down along a certain trajectory. The cut bamboo is transported to the interior of the fixed frame, and the motor 20 is started. The output end of the motor 20 drives the rotating rod 1 21 to rotate, and the rotating rod 1 21 drives the gear 1 22 and the gear 2 23 to rotate. The gear 23 drives the rotating rod 24 to rotate. When the rotating rod 1 21 and the rotating rod 24 rotate, they drive the crushing roller 25 to rotate. Under the action of the crushing roller 25, the bamboo is crushed. After the bamboo is crushed, After the initial cutting, these materials are transported to the inside of the fixed frame. At this time, the starting motor 20 starts the whole processing process. The output end of the motor 20 is responsible for driving the rotating rod 21 to start rotating. The movement of the rotating rod 21 is transmitted to the gear 1 22 and the gear 2 23. These two gears start to rotate immediately afterwards. The rotation of the gear 2 23 drives the movement of the rotating rod 24. The rotating rod 1 21 and the rotating rod 24 work together to drive the crushing roller 25 to start rotating. Under the action of the crushing roller 25, the bamboo is completely crushed, thereby completing the whole processing process.
[0030] Working principle: First, bamboo is added into the box body 1 through the feed hopper 17. Under the action of the guide plate 16, the bamboo slides down, and the hydraulic cylinder 27 is started at the same time. The output end of the hydraulic cylinder 27 pushes the push plate 28 to move, so that the push plate 28 drives the two connecting rods 29 to slide inside the support plate 26. When the push plate 28 moves, it squeezes or stretches the return spring 30. Under the action of the connecting rod 29 and the return spring 30, the cutting knife 31 moves up and down inside the box body 1 to cut the bamboo on the guide plate 16, so that the cut bamboo is smaller in size and more regular in shape. , thereby achieving effective cutting of bamboo, making bamboo more evenly distributed in the crushing chamber, improving crushing efficiency, reducing the impact and wear of large-sized bamboo on the crushing roller 25, and extending the service life of the equipment. The cut bamboo is transported to the inside of the fixed frame, and the motor 20 is started. The output end of the motor 20 drives the rotating rod 1 21 to rotate, the rotating rod 1 21 drives the gear 1 22 and the gear 2 23 to rotate, and the gear 2 23 drives the rotating rod 24 to rotate. When the rotating rod 1 21 and the rotating rod 24 rotate, they drive the crushing roller 25 to rotate. Under the action of the crushing roller 25 , the bamboo is crushed, and the crushed bamboo and fiber fall on the upper part of the screen frame 11, and the cylinder 3 is started. The output end of the cylinder 3 drives the push block 4 to slide outside the slide rail 5. When the push block 4 slides, the pulley 6 is squeezed. The pulley 6 is squeezed and drives the hinge block 7 and the support column 8 to move. When the support column 8 moves, the buffer spring 9 is squeezed. Under the action of the support column 8, the screen frame 10 moves back and forth. When the screen frame 10 moves, it drives the limit block 14 to slide outside the limit rod 15. Under the action of the limit block 14, the screen frame 10 drives the screen frame 2 11 in the box body 1 It moves back and forth inside to screen the bamboo and fibers, so that impurities and unqualified particles fall downward and slide through the guide plate 18 to the discharge port for discharge. After the screening is completed, the qualified fibers remain on the upper part of the screen frame 11. The box door is opened, and the two electric push rods 12 are started to push the screen frame 11 to the right, so that the screen frame 11 is moved out of the box body 1, so that the staff can collect the fibers on the upper part of the screen frame 11, thereby effectively screening the fibers, effectively removing the bamboo chips, dust and other impurities generated in the crushing process, and improving the purity of the bamboo fibers.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber, comprising a housing (1), characterized in that: The left part of the box body (1) is fixedly connected to a support frame (2), the upper part of the support frame (2) is fixedly connected to a cylinder (3), the output end of the cylinder (3) is fixedly connected to a push block (4), the right part of the push block (4) is slidably connected to a pulley (6), the interior of the box body (1) is slidably connected to a screen frame 1 (10), the left part of the screen frame 1 (10) is fixedly connected to a support column (8), the other end of the support column (8) is fixedly connected to a hinge block (7), the pulley (6) is rotatably connected to the interior of the hinge block (7), both sides of the screen frame 1 (10) are fixedly connected to a limiting assembly, the limiting assembly is used to limit the screen frame 1 (10), both sides of the interior of the screen frame 1 (10) are fixedly connected to electric push rods (12), the output ends of the two electric push rods (12) are fixedly connected to a screen frame 2 (11), and the right part of the box body (1) is rotatably connected to a box door.
2. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 1, characterized in that: Both sides of the upper part of the box body (1) are fixedly connected with hydraulic cylinders (27), the output ends of the two hydraulic cylinders (27) are fixedly connected with push plates (28), both sides of the bottom of the push plates (28) are fixedly connected with connecting rods (29), the bottoms of the two connecting rods (29) are fixedly connected with cutting knives (31), and the outsides of the two connecting rods (29) are sleeved with return springs (30), and the upper part of the box body (1) is fixedly connected with a support plate (26), and the two connecting rods (29) are slidably connected to the inside of the support plate (26).
3. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 1, characterized in that: The limiting assembly comprises a limiting block (14), wherein the two limiting blocks (14) are fixedly connected to the two sides of the screen frame (10), the limiting blocks (14) are slidably connected to the outside of the limiting rod (15), and the two limiting rods (15) are fixedly connected to the two sides of the inside of the box body (1).
4. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 1, characterized in that: The rear part of the box body (1) is fixedly connected to a pad (19), the upper part of the pad (19) is fixedly connected to a motor (20), the output end of the motor (20) is fixedly connected to a rotating rod 1 (21), the other end of the rotating rod 1 (21) is fixedly connected to a gear 1 (22), the right part of the gear 1 (22) is meshedly connected to a gear 2 (23), the interior of the gear 2 (23) is fixedly connected to a rotating rod 2 (24), and the exteriors of the rotating rod 1 (21) and the rotating rod 2 (24) are both fixedly connected to crushing rollers (25).
5. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 4, characterized in that: The upper part of the box body (1) is fixedly connected to a feed hopper (17), the interior of the box body (1) is fixedly connected to a guide plate 1 (16), the interior of the box body (1) is fixedly connected to a fixed frame, the two crushing rollers (25) are rotatably connected to the interior of the fixed frame, the inner bottom of the box body (1) is fixedly connected to a guide plate 2 (18), and the bottom of the box body (1) is provided with a discharge port.
6. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 1, characterized in that: A slide rail (5) is fixedly connected to one side of the inner wall of the support frame (2), the push block (4) is slidably connected to the outside of the slide rail (5), a slide groove is provided inside the screen frame 1 (10), and sliders (13) are fixedly connected to both sides of the bottom of the screen frame 2 (11), and the sliders (13) are slidably connected to the inside of the slide groove.
7. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 1, characterized in that: The support column (8) is sleeved with a buffer spring (9), one end of the buffer spring (9) is fixedly connected to the outside of the box body (1), and the other end of the buffer spring (9) is fixedly connected to the support column (8).
8. The multifunctional all-in-one machine for producing environmentally friendly antibacterial bamboo fiber according to claim 2, characterized in that: One end of the return spring (30) is fixedly connected to the upper part of the support plate (26), and the other end of the return spring (30) is fixedly connected to the bottom of the push plate (28).