Cord gum dipping device
The outlet hole and cold air mechanism are provided at the top of the glue-immersion box of the wire rope impregnation device, which solves the problem of excessive glue adhesion caused by uneven glue in the wire rope, and achieves a more uniform glue immersion effect and timely solidification of the glue.
Patent Information
- Application Number
- CN202421585755.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing rope impregnation device cannot effectively deal with the problem of excessive glue during the rope impregnation process, resulting in uneven glue impregnation of the rope and poor glue impregnation effect.
A wire rope glue-impregnation device is designed, including a glue-impregnation box, a transmission mechanism and a cold air mechanism. A boss is provided at the top of the glue-soaking box, and a wire hole with the same diameter as the cross-section of the wire rope is opened on the boss. The transmission mechanism drives the wire rope after the glue is soaked through the outlet hole and removes excessive glue. The cold air mechanism cools the rope after passing through the outlet hole to ensure that the glue solidifies in time.
Excessive glue is removed through the outlet hole, so that the uniformity of the rope impregnation is achieved and the glue impregnation effect is improved. The cooling effect of the cold air mechanism ensures timely solidification of the glue, avoids deformation of the rope, and facilitates subsequent transmission.
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Figure CN222842431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope processing equipment, in particular to a wire rope glue dipping device. Background Art
[0002] The dipped polyester cord is a rope formed by winding multiple strands of polyester cord. During the manufacturing process, the polyester cord is immersed in glue for curing treatment, so that the cord has better wear resistance, tensile strength and corrosion resistance. For example, the utility model patent for a new cord dipping device with the authorization announcement number CN212681525U is provided, which includes a dipping box, a first dividing line dipping roller and a second dividing line dipping roller are arranged at the bottom of the inner cavity of the dipping box, and also includes a first dividing line guide roller and a second dividing line guide roller. The first dividing line guide roller and the second dividing line guide roller are both arranged above the dipping box for rotation along the front-to-back direction. The outer roller surface of the first dividing line dipping roller, the outer roller surface of the second dividing line dipping roller, the outer roller surface of the first dividing line guide roller and the outer roller surface of the second dividing line guide roller are all provided with annular limiting grooves, and a plurality of limiting grooves are arranged at intervals along the front-to-back direction. The utility model enables the cord dipping device to dip multiple groups of cords at the same time without the cords being entangled with each other.
[0003] However, the wire rope is often prone to excessive glue during the dipping process, and the above-mentioned device cannot handle the excessive glue, resulting in uneven dipping of the wire rope and poor dipping effect. Utility Model Content
[0004] The utility model aims to overcome the above technical deficiencies and propose a wire rope glue dipping device to solve the technical problem in the prior art that the wire rope glue is uneven, resulting in poor wire rope glue dipping effect.
[0005] In order to achieve the above technical purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a wire rope glue dipping device, comprising:
[0007] A dipping box, the dipping box having a cavity with an opening facing upward, one side of the top end surface of the dipping box extending upward to form a boss, the boss having a wire outlet hole, the inner diameter of the cross section of the wire outlet hole being the same as the cross section diameter of the wire rope;
[0008] A transmission mechanism, the transmission mechanism is located in the dipping box, and the transmission mechanism is used to drive the wire rope after dipping to pass through the wire outlet hole;
[0009] A cold air mechanism is located on one side of the boss and is used for cooling the wire rope after passing through the wire outlet hole.
[0010] In some embodiments, the number of the wire outlet holes is more than two, the wire outlet holes are evenly spaced along the length direction of the boss, and the axial direction of each wire outlet hole is toward the cavity.
[0011] In some embodiments, the transmission mechanism includes a feed roller, a discharge roller, a first inner roller and a second inner roller, the feed roller and the discharge roller are relatively rotatable and arranged on both sides of the dipping box, the first inner roller and the second inner roller are located in the cavity, and the feed roller, the discharge roller, the first inner roller and the second inner roller are all arranged parallel to the boss.
[0012] In some embodiments, the discharge roller is located above the wire outlet hole, the second inner roller is located below the wire outlet hole, and the second inner roller and the discharge roller are respectively tangent to the wire rope.
[0013] In some embodiments, the feed roller, the discharge roller, the first inner roller, and the second inner roller are all provided with a plurality of annular grooves, and each of the annular grooves is arranged in one-to-one correspondence with each of the wire outlet holes.
[0014] In some embodiments, a baffle is fixedly connected to a side of the boss away from the cold air mechanism, and the baffle is arranged opposite to the cold air mechanism.
[0015] In some embodiments, a derivative plate is fixedly connected to a side of the boss away from the baffle, the derivative plate is provided with a receiving hole, and the cold air mechanism is fixedly connected to the receiving hole.
[0016] In some embodiments, the top of the boss is an inclined surface, and a higher end of the inclined surface is fixedly connected to the baffle, and a lower end of the inclined surface is fixedly connected to the derivative plate.
[0017] In some embodiments, the derivative plate is provided with a cleaning port, and the cleaning port is located between the receiving hole and the inclined surface.
[0018] In some embodiments, an observation window is provided on the side wall of the dipping box.
[0019] Compared with the prior art, the utility model provides a wire rope glue dipping device, which opens a wire outlet hole through a boss, so that after the wire rope is dipped in glue, when the transmission mechanism is used to pass through the wire outlet hole, excess glue can be smoothed off, thereby making the wire rope dipped in glue more evenly and improving the glue dipping effect; the wire rope passing through the wire outlet hole is cooled in time by a cold air mechanism, so that the wire rope can be shaped in time after the dipping is completed, avoiding the problem of deformation caused by failure to cool the glue in time, and facilitating the subsequent transmission of the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a wire rope dipping device provided by the embodiment of the utility model Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the structure of a wire rope dipping device provided by the embodiment of the utility model Figure 2 ;
[0022] Figure 3 yes Figure 2 Top view of the .
[0023] Explanation of the reference numerals: 1. Glue dipping box; 11. Cavity; 12. Boss; 121. Wire outlet hole; 122. Inclined surface; 13. Derivative plate; 131. Accommodating hole; 132. Cleaning port; 14. Observation window; 2. Transmission mechanism; 21. Feed roller; 22. Discharge roller; 23. First inner roller; 24. Second inner roller; 25. Annular groove; 3. Cold air mechanism; 31. Baffle. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0025] In order to solve the technical problem that uneven glue water on the wire rope leads to poor glue dipping effect of the wire rope, the utility model provides a wire rope glue dipping device which can evenly dip the wire rope into glue.
[0026] It should be noted that the rope dipping device described in the present invention is used for but not limited to polyester ropes, etc. For the convenience of explanation, in the present invention, only an example of a rope dipping device applied to polyester ropes is used for explanation. The principle of applying a rope dipping device to other types of equipment is essentially the same as the principle applied to polyester ropes, which will not be repeated here.
[0027] See also Figure 1 - Figure 3 ,in Figure 1 This is a structural schematic diagram of a wire rope dipping device in an embodiment of the utility model, a wire rope dipping device includes a dipping box 1, a transmission mechanism 2 and a cold air mechanism 3, the dipping box 1 has a cavity 11 with an opening facing upward, one side of the top end face of the dipping box 1 extends upward to form a boss 12, the boss 12 is provided with a wire outlet hole 121, the inner diameter of the cross section of the wire outlet hole 121 is the same as the cross-sectional diameter of the wire rope, the transmission mechanism 2 is located in the dipping box 1, the transmission mechanism 2 is used to drive the wire rope after dipping to pass through the wire outlet hole 121, the cold air mechanism 3 is located on one side of the boss 12, and is used to cool the wire rope after passing through the wire outlet hole 121.
[0028] In the present embodiment, a wire outlet hole 121 is opened through the boss 12, so that after the wire rope is dipped in glue, when the transmission mechanism 2 passes through the wire outlet hole 121, excess glue can be smoothed off, thereby making the wire rope dipped in glue more evenly and improving the dipping effect; the cold air mechanism 3 is then used to timely cool the wire rope after passing through the wire outlet hole 121, so that the wire rope can be shaped in time after dipping in glue, avoiding the problem of deformation caused by failure to cool the glue in time, and facilitating the subsequent transmission of the wire rope.
[0029] First, the cavity 11 is filled with glue; then, the transmission mechanism 2 is started to drive the wire rope to pass through the glue for dipping; then, the wire rope after dipping passes through the wire outlet hole 121; finally, the cold air mechanism 3 is started to make the glue on the surface of the wire rope passing through the wire outlet hole 121 solidify in time, thus completing the dipping.
[0030] Furthermore, the cooling mechanism 3 is formed by a plurality of fans arranged in the same plane, the air outlet of each fan faces the direction of the wire outlet hole 121, and each fan is close to the wire outlet hole 121, so that the wire rope can be cooled in time after passing through the wire outlet hole 121.
[0031] In one embodiment, see Figure 3 The number of the outlet holes 121 is more than two, and the outlet holes 121 are evenly spaced along the length direction of the boss 12 , and the axial direction of each outlet hole 121 faces the cavity 11 .
[0032] In this embodiment, the function of the wire outlet hole 121 is to remove excess glue on the wire rope. In order for the excess glue to fall back into the cavity 11, the axial direction of the wire outlet hole 121 needs to be toward the cavity 11. The provision of multiple wire outlet holes 121 can process excess glue on the surface of multiple wire ropes.
[0033] In one embodiment, see Figure 1 - Figure 3 The transmission mechanism 2 includes a feed roller 21, a discharge roller 22, a first inner roller 23 and a second inner roller 24. The feed roller 21 and the discharge roller 22 are relatively rotatably arranged on both sides of the dipping box 1. The first inner roller 23 and the second inner roller 24 are located in the cavity 11, and the feed roller 21, the discharge roller 22, the first inner roller 23 and the second inner roller 24 are all arranged parallel to the boss 12.
[0034] In this embodiment, the first inner roller 23 and the second inner roller 24 are both buried in the glue, the first inner roller 23 and the second inner roller 24 are parallel to each other and in the same horizontal plane, and both ends of the first inner roller 23 and the second inner roller 24 are rotatably connected to the inner wall of the glue dipping box 1, so that the wire rope can be immersed in the glue to be fully dipped in the glue, the function of the feed roller 21 is to convey the wire rope to the glue dipping box 1, and the function of the discharge roller 22 is to discharge the wire rope that has been dipped in the glue.
[0035] It should be noted that the transmission path of the wire rope is the feed roller 21, the first inner roller 23, the second inner roller 24, the wire outlet hole 121 and the discharge roller 22 in sequence.
[0036] It should be noted that the rotational power of the feed roller 21, the discharging roller 22, the first inner roller 23 and the second inner roller 24 comes from an external wire rope traction device, and the traction device realizes the movement of the wire rope, and under the action of the friction between the wire rope and the feed roller 21, the discharging roller 22, the first inner roller 23 and the second inner roller 24, the feed roller 21, the discharging roller 22, the first inner roller 23 and the second inner roller 24 are driven to rotate.
[0037] In one embodiment, see Figure 1 - Figure 3 The discharge roller 22 is located above the wire outlet hole 121, the second inner roller 24 is located below the wire outlet hole 121, and the second inner roller 24 and the discharge roller 22 are tangent to the wire rope respectively.
[0038] In this embodiment, in order to facilitate the transmission of the wire rope, the second inner roller 24 and the discharge roller 22 are respectively located on opposite sides of the wire rope and are tangent to the opposite sides of the wire rope, so that the wire rope rises vertically after being dipped in glue, which is beneficial for excess glue to fall back into the cavity 11 under the action of the wire outlet hole 121.
[0039] In one embodiment, see Figure 1 - Figure 3 The feed roller 21 , the discharge roller 22 , the first inner roller 23 and the second inner roller 24 are all provided with a plurality of annular grooves 25 , and each annular groove 25 is arranged in one-to-one correspondence with each outlet hole 121 .
[0040] In this embodiment, each group of annular grooves 25 and one wire outlet hole 121 are used to process a wire rope. The arrangement of multiple annular grooves 25 and multiple wire outlet holes 121 enables the device to process multiple wire ropes at the same time, thereby improving processing efficiency.
[0041] In one embodiment, see Figure 1 - Figure 3 A baffle 31 is fixedly connected to the side of the boss 12 away from the cold air mechanism 3 , and the baffle 31 is arranged opposite to the cold air mechanism 3 .
[0042] In this embodiment, the baffle 31 functions to enhance the effect of the cold air mechanism 3 so that the cold air generated by the cold air mechanism 3 is blocked by the baffle 31 and then rebounds, thereby achieving the purpose of repeatedly cooling the glue on the surface of the wire rope by the cold air.
[0043] Furthermore, in order to improve the effect of cold air repeatedly cooling the glue on the surface of the wire rope, the air outlet of the cold air mechanism 3 is tilted upward to a certain extent, so that the cold air is rebounded by the baffle 31 and discharged toward the discharge roller 22.
[0044] In one embodiment, see Figure 2 A derivative plate 13 is fixedly connected to a side of the boss 12 away from the baffle 31 . The derivative plate 13 is provided with a receiving hole 131 . The cold air mechanism 3 is fixedly connected to the receiving hole 131 .
[0045] In this embodiment, the boss 12 is close to the discharging side of the dipping box 1, that is, the derivative plate 13 is fixedly connected to the top of the discharging side of the dipping box 1. In order to ensure that the wire rope is in a straight line between the discharging roller 22, the wire outlet hole 121 and the second inner roller 24, the discharging roller 22 is rotatably connected to the top of the derivative plate 13 and offset toward the wire outlet hole 121, that is, the length of the wire outlet hole 121 in the axial direction is tangent to the annular groove 25 on the discharging roller 22.
[0046] Furthermore, in order to ensure the normal operation of the cold air mechanism 3, a filter is provided at the air inlet of the cold air mechanism 3 to prevent impurities in the air from blowing toward the wire rope and affecting the dipping effect.
[0047] In one embodiment, see Figure 1 - Figure 2 The top of the boss 12 is a slope 122 , and the higher end of the slope 122 is fixedly connected to the baffle 31 , and the lower end of the slope 122 is fixedly connected to the derivative plate 13 .
[0048] In this embodiment, the inclined surface 122 is provided to prevent impurities and dust from staying on the boss 12 and affecting the dipping effect. Impurities and dust can slide along the inclined surface 122 to the lower end of the inclined surface 122, making it easier for staff to clean them using a longer cleaning rod.
[0049] In one embodiment, see Figure 2 The derivative plate 13 is provided with a cleaning port 132 , and the cleaning port 132 is located between the accommodating hole 131 and the inclined surface 122 .
[0050] In this embodiment, the cleaning port 132 is used to facilitate the staff to clean the impurities or dust on the boss 12 to prevent the impurities and dust from affecting the glue dipping effect of the cord.
[0051] In order to facilitate better cleaning of impurities and dust, the bottom of the cleaning port 132 is inclined and has the same inclination angle as the inclined surface 122 .
[0052] In one embodiment, see Figure 1 - Figure 2 An observation window 14 is provided on the side wall of the dipping box 1 .
[0053] In this embodiment, the function of the observation window 14 is to facilitate the staff to observe the amount of glue so that the staff can replenish the glue in time.
[0054] In order to better understand the present invention, the following Figures 1 to 3 The technical solution of the utility model is described in detail:
[0055] First, fill the cavity 11 with glue; then, the external traction device is started, and the feed roller 21 guides the wire rope to the first inner roller 23 and then starts the glue dipping work, until the wire rope moves from the first inner roller 23 to the second inner roller 24, that is, the glue dipping of the wire rope is completed; then, the wire rope after the glue dipping is lifted up and passes through the wire outlet hole 121, and the excess glue on the surface of the wire rope is scraped off by the wire outlet hole 121; finally, the cold air mechanism 3 is started, so that the glue on the surface of the wire rope after passing through the wire outlet hole 121 solidifies in time, which is convenient for the discharge roller 22 to discharge the wire rope after the glue dipping is completed, avoiding the uncooled glue from being deformed by the discharge roller 22, and effectively improving the glue dipping effect.
[0056] The above specific implementation methods of the utility model do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. A cord dipping device, characterized in that: include: A dipping box, the dipping box having a cavity with an opening facing upward, one side of the top end surface of the dipping box extending upward to form a boss, the boss having a wire outlet hole, the inner diameter of the cross section of the wire outlet hole being the same as the cross section diameter of the wire rope; A transmission mechanism, the transmission mechanism is located in the dipping box, and the transmission mechanism is used to drive the wire rope after dipping to pass through the wire outlet hole; A cold air mechanism is located on one side of the boss and is used for cooling the wire rope after passing through the wire outlet hole.
2. A cord dipping device according to claim 1, characterized in that: The number of the outlet holes is more than two, and the outlet holes are distributed at equal intervals along the length direction of the boss, and the axial direction of each outlet hole faces the cavity.
3. A cord dipping device according to claim 1, characterized in that: The transmission mechanism includes a feed roller, a discharge roller, a first inner roller and a second inner roller. The feed roller and the discharge roller are relatively rotatable and arranged on both sides of the dipping box. The first inner roller and the second inner roller are located in the cavity, and the feed roller, the discharge roller, the first inner roller and the second inner roller are all arranged parallel to the boss.
4. A cord dipping device according to claim 3, characterized in that: The discharging roller is located above the wire outlet hole, the second inner roller is located below the wire outlet hole, and the second inner roller and the discharging roller are tangent to the wire rope respectively.
5. The cord dipping device according to claim 3, characterized in that: The feed roller, the discharge roller, the first inner roller and the second inner roller are all provided with a plurality of annular grooves, and each of the annular grooves is arranged in one-to-one correspondence with each of the wire outlet holes.
6. The cord dipping device according to claim 1, characterized in that: A baffle is fixedly connected to a side of the boss away from the cold air mechanism, and the baffle is arranged opposite to the cold air mechanism.
7. A cord dipping device according to claim 6, characterized in that: A derivative plate is fixedly connected to a side of the boss away from the baffle, the derivative plate is provided with a receiving hole, and the cold air mechanism is fixedly connected to the receiving hole.
8. A cord dipping device according to claim 7, characterized in that: The top of the boss is an inclined surface, and the higher end of the inclined surface is fixedly connected to the baffle, and the lower end of the inclined surface is fixedly connected to the derivative plate.
9. A cord dipping device according to claim 8, characterized in that: The derivative plate is provided with a cleaning port, and the cleaning port is located between the accommodating hole and the inclined surface.
10. The cord dipping device according to claim 1, characterized in that: The side wall of the dipping box is provided with an observation window.
Citation Information
Patent Citations
Novel rope impregnation device
CN212681525U