Anti-caking impurity removal equipment for vitrified microbead production
By designing a combination device of a rotating vibration screen and magnetic suction piece, the problem of vitrified microbeads being prone to agglomeration during the screening process is solved, effective dispersion and impurity removal of vitrified microbeads are achieved, and production and processing efficiency is improved.
Patent Information
- Application Number
- CN202421526642.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Existing screening equipment is prone to agglomeration when screening vitrified microbeads and cannot be differentiated in time, resulting in accumulation of vitrified microbeads and affecting subsequent production and processing.
An anti-caking and impurity removal device including a rotating vibration screen, a grid frame, a screening net and a discharge port is designed. By setting up a driving component to drive the rotation of the rotating component, it promotes the vitrified microbeads on the screening network to avoid agglomeration, and adsorb magnetic impurities through magnetic suction parts to ensure product quality.
It effectively avoids the agglomeration of vitrified microbeads during the screening process, ensures its dispersion and quality, and improves the efficiency of subsequent production and processing.
Smart Images

Figure CN222842514U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vitrified micro-bead production, and particularly relates to anti-caking and impurity-removing equipment for vitrified micro-bead production. Background Art
[0002] Vitrified microspheres are an inorganic glassy mineral material, also known as closed-cell perlite. They are made from natural ore perlite volcanic rock, processed through special technical treatment and production processes, and have the characteristics of internal porosity, surface vitrification and closure, and spherical fine-diameter particles. The physical and chemical properties of vitrified microspheres are very stable, with strong aging and weather resistance, and excellent insulation, fire resistance, and sound absorption properties. In the production process of vitrified microspheres, anti-caking and impurity removal are two important links, and special equipment is required to ensure product quality. The problem with the existing technology is that when the screening equipment screens the vitrified microspheres, agglomeration will occur, and the agglomerated vitrified microspheres cannot be differentiated in time, resulting in the accumulation of vitrified microspheres, which in turn affects subsequent production and processing. Utility Model Content
[0003] In view of the problems existing in the prior art, the utility model provides an anti-caking and impurity-removing device for the production of vitrified microbeads, which has the advantages of dispersing agglomerated vitrified microbeads and removing impurities therefrom, and solves the problem that agglomeration occurs when screening vitrified microbeads by screening equipment, and the agglomerated vitrified microbeads cannot be differentiated in time, thereby causing the vitrified microbeads to accumulate, thereby affecting subsequent production and processing.
[0004] The utility model is implemented as follows: an anti-caking and impurity-removing device for vibrating microbead production comprises a rotary vibrating screen, a mesh frame, a screening net and a discharge port, wherein the mesh frame is fixedly connected to the top of the rotary vibrating screen, the screening net is fixedly connected to the inside of the mesh frame, the discharge port is fixedly connected to the surface of the mesh frame, a placing table is fixedly connected to the inside of the rotary vibrating screen, a driving component is fixedly connected to the top of the placing table, the top of the driving component passes through the surface of the mesh frame, the surface of the driving component is sleeved with a rotating component, and the bottom of the rotating component contacts the surface of the screening net.
[0005] As a preferred embodiment of the utility model, the driving assembly includes a motor, a transmission rod and a ring, the motor is fixedly connected to the top of the placement table, the transmission rod is fixedly connected to the output end of the motor, the transmission rod passes through the surface of the grid, the ring is sleeved on the surface of the transmission rod, and the ring is located on the surface of the screening net, the surface of the ring is fixedly connected to the rotating assembly, and by setting the driving assembly, the rotating assembly can be driven to rotate, thereby pushing the glass beads placed on the screening net through the rotating assembly to prevent them from agglomerating.
[0006] As a preferred embodiment of the utility model, the rotating component includes a connecting rod, a round rod and two fixed blocks, the connecting rod is fixedly connected to the surface of the ring, the round rod is fixedly connected to the surface of the connecting rod, and the bottom of the round rod is in contact with the surface of the screening net, and the two fixed blocks are fixedly connected to the top of the connecting rod. By setting the rotating component, the vitrified microbeads placed on the screening net can be stirred to prevent them from piling up into blocks.
[0007] As a preferred embodiment of the utility model, a magnetic attraction piece is provided on the top of the connecting rod, and a socket corresponding to the two fixed blocks is provided on the surface of the magnetic attraction piece, a slot is provided on the inner wall of the socket away from the fixed block, a cavity is provided inside the fixed block, a plug-in mechanism is provided inside the cavity, and a pressing mechanism used in conjunction with the plug-in mechanism is provided inside the cavity. By arranging the magnetic attraction piece and the fixed block, the magnetic impurities in the vitrified microbeads can be adsorbed by the magnetic attraction piece to avoid affecting the subsequent production of the vitrified microbeads, and then it is fixed to the connecting rod by the fixed block, thereby improving the stability of the magnetic attraction piece on the connecting rod.
[0008] As a preferred embodiment of the utility model, the plug-in mechanism includes a vertical block, an insertion rod, a tension spring and a connecting column, the insertion rod is fixedly connected to the side of the vertical block close to the magnetic attraction, the side of the insertion rod close to the magnetic attraction passes through and extends to the interior of the slot, the tension spring is fixedly connected to the side of the vertical block close to the magnetic attraction, the other end of the tension spring is fixedly connected to the inner wall of the cavity, the connecting column is fixedly connected to the front side of the vertical block, the connecting column is used in conjunction with the pressing mechanism, and by setting the plug-in mechanism, the magnetic attraction can be fixed by the fixed block, thereby improving the stability of the magnetic attraction.
[0009] As a preferred embodiment of the utility model, the pressing mechanism includes an L pressing rod, a pushing column, a cylinder and a swinging rod, the pushing column is fixedly connected to the front side of the L pressing rod, the top of the L pressing rod passes through and extends out of the surface of the fixed block, the cylinder is fixedly connected to the inner wall of the cavity, the swinging rod is rotatably connected to the surface of the cylinder, the front side of the pushing column passes through the surface of the swinging rod, and the side of the swinging rod close to the connecting column is sleeved on the surface of the connecting column. By setting up the pressing mechanism, the magnetic suction part can be disassembled, so that the magnetic suction part after adsorption can be replaced and cleaned.
[0010] As a preferred embodiment of the present invention, a transmission hole is opened on the surface of the swing rod, and the inner wall of the transmission hole contacts the surface of the pushing column. By setting the transmission hole, the inner wall of the transmission hole can be squeezed by the pushing column when moving, so that the swing rod can swing around the cylinder.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model solves the problem that agglomeration occurs when screening vibrating beads, and the agglomerated vibrating beads cannot be differentiated in time by using a rotary vibrating screen, a mesh frame, a screening net, a material outlet, a placement table, a driving assembly, a motor, a transmission rod, a ferrule, a rotating assembly, a connecting rod, a round rod, a fixed block, a magnetic suction piece, a jack, a slot, a cavity, a plug-in mechanism, a vertical block, a plug-in rod, a tension spring, a connecting column, a pressing mechanism, an L pressing rod, a pushing column, a cylinder, a swing rod and a transmission hole. The agglomerating vitrified microbeads cannot be differentiated in time when the screening equipment is used to screen the vitrified microbeads, thereby causing the vitrified microbeads to accumulate, thereby affecting the subsequent production and processing.
[0013] 2. The utility model provides a magnetic attraction member and a fixing block, so that the magnetic impurities in the vitrified microbeads can be adsorbed by the magnetic attraction member to avoid affecting the subsequent production of the vitrified microbeads, and then the fixing block is used to fix the magnetic attraction member to the connecting rod, thereby improving the stability of the magnetic attraction member on the connecting rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the impurity removal equipment provided by the embodiment of the utility model;
[0015] Figure 2 It is a three-dimensional cross-sectional view of the impurity removal device provided by the embodiment of the utility model;
[0016] Figure 3 The utility model embodiment provides Figure 2 A partial enlarged view of the middle A;
[0017] Figure 4 It is a three-dimensional cross-sectional view of a magnetic attraction component provided by an embodiment of the utility model.
[0018] In the figure: 1. vibrating screen; 2. grid frame; 3. screening net; 4. discharge port; 5. placing table; 6. driving assembly; 601. motor; 602. transmission rod; 603. ring; 7. rotating assembly; 701. connecting rod; 702. round rod; 703. fixing block; 8. magnetic suction piece; 9. socket; 10. slot; 11. cavity; 12. plug-in mechanism; 1201. vertical block; 1202. plug-in rod; 1203. tension spring; 1204. connecting column; 13. pressing mechanism; 1301. L pressing rod; 1302. pushing column; 1303. cylinder; 1304. swing rod; 14. transmission hole. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0020] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0021] like Figures 1 to 4As shown, an anti-caking and impurity-removing equipment for the production of vitrified microbeads provided by an embodiment of the utility model comprises a rotary vibrating screen 1, a mesh frame 2, a screening net 3 and a discharge port 4, the mesh frame 2 is fixedly connected to the top of the rotary vibrating screen 1, the screening net 3 is fixedly connected to the inside of the mesh frame 2, the discharge port 4 is fixedly connected to the surface of the mesh frame 2, a placing table 5 is fixedly connected to the inside of the rotary vibrating screen 1, a driving component 6 is fixedly connected to the top of the placing table 5, the top of the driving component 6 passes through the surface of the mesh frame 2, a rotating component 7 is sleeved on the surface of the driving component 6, and the bottom of the rotating component 7 is in contact with the surface of the screening net 3.
[0022] refer to Figure 1 and Figure 2 The driving component 6 includes a motor 601, a transmission rod 602 and a ring 603. The motor 601 is fixedly connected to the top of the placement table 5, the transmission rod 602 is fixedly connected to the output end of the motor 601, the transmission rod 602 passes through the surface of the grid 2, the ring 603 is sleeved on the surface of the transmission rod 602, and the ring 603 is located on the surface of the screening net 3, and the surface of the ring 603 is fixedly connected to the rotating component 7.
[0023] The above solution is adopted: by setting the driving component 6, it is possible to drive the rotating component 7 to rotate, so that the vitrified microbeads placed on the screening net 3 are pushed by the rotating component 7 to prevent them from agglomerating.
[0024] refer to Figure 2 The rotating assembly 7 includes a connecting rod 701, a round rod 702 and two fixed blocks 703. The connecting rod 701 is fixedly connected to the surface of the ring 603, the round rod 702 is fixedly connected to the surface of the connecting rod 701, and the bottom of the round rod 702 is in contact with the surface of the screening net 3. The two fixed blocks 703 are fixedly connected to the top of the connecting rod 701.
[0025] The above solution is adopted: by providing the rotating component 7, the vitrified microbeads placed on the screening net 3 can be stirred to prevent them from piling up into blocks.
[0026] refer to Figure 2 , Figure 3 and Figure 4 A magnetic attraction part 8 is provided on the top of the connecting rod 701, and a socket 9 corresponding to the two fixed blocks 703 is provided on the surface of the magnetic attraction part 8. A slot 10 is provided on the inner wall of the socket 9 away from the fixed block 703. A cavity 11 is provided inside the fixed block 703, and a plug-in mechanism 12 is provided inside the cavity 11. A pressing mechanism 13 used in conjunction with the plug-in mechanism 12 is provided inside the cavity 11.
[0027] The above scheme is adopted: by setting up the magnetic suction component 8 and the fixing block 703, the magnetic impurities in the vitrified microbeads can be adsorbed by the magnetic suction component 8 to avoid affecting the subsequent production of the vitrified microbeads, and then it is fixed to the connecting rod 701 by the fixing block 703, thereby improving the stability of the magnetic suction component 8 on the connecting rod 701.
[0028] refer to Figure 3 and Figure 4 The plug-in mechanism 12 includes a vertical block 1201, an insertion rod 1202, a tension spring 1203 and a connecting column 1204. The insertion rod 1202 is fixedly connected to the side of the vertical block 1201 close to the magnetic suction component 8. The side of the insertion rod 1202 close to the magnetic suction component 8 passes through and extends to the interior of the slot 10. The tension spring 1203 is fixedly connected to the side of the vertical block 1201 close to the magnetic suction component 8. The other end of the tension spring 1203 is fixedly connected to the inner wall of the cavity 11. The connecting column 1204 is fixedly connected to the front side of the vertical block 1201. The connecting column 1204 is used in conjunction with the pressing mechanism 13.
[0029] By adopting the above solution, the plug-in mechanism 12 is provided, so that the magnetic attraction member 8 can be fixed by the fixing block 703 , thereby improving the stability of the magnetic attraction member 8 .
[0030] refer to Figure 3 The pressing mechanism 13 includes an L pressing rod 1301, a pushing column 1302, a cylinder 1303 and a swinging rod 1304. The pushing column 1302 is fixedly connected to the front side of the L pressing rod 1301. The top of the L pressing rod 1301 passes through and extends out of the surface of the fixed block 703. The cylinder 1303 is fixedly connected to the inner wall of the cavity 11. The swinging rod 1304 is rotatably connected to the surface of the cylinder 1303. The front side of the pushing column 1302 passes through the surface of the swinging rod 1304. The side of the swinging rod 1304 close to the connecting column 1204 is sleeved on the surface of the connecting column 1204.
[0031] By adopting the above solution, the pressing mechanism 13 is provided, so that the magnetic attraction component 8 can be disassembled, and the magnetic attraction component 8 after adsorption can be replaced and cleaned.
[0032] refer to Figure 3 A transmission hole 14 is formed on the surface of the swing rod 1304 , and an inner wall of the transmission hole 14 contacts the surface of the push column 1302 .
[0033] By adopting the above solution, the transmission hole 14 is provided, and the inner wall of the transmission hole 14 can be squeezed by the pushing column 1302 when moving, so that the swing rod 1304 swings around the cylinder 1303.
[0034] The working principle of this utility model:
[0035] When in use, the motor 601 is started, the motor 601 drives the transmission rod 602 to rotate, the transmission rod 602 drives the ring 603 to rotate, and then the rotation of the ring 603 drives the connecting rod 701 to rotate, and when the connecting rod 701 rotates, it drives the round rod 702 to rotate, so as to stir the vitrified microbeads on the surface of the screening net 3 to prevent them from piling up into blocks, and then the magnetic impurities in the vitrified microbeads can be adsorbed by the magnetic suction piece 8 fixed on the connecting rod 701, and when the magnetic suction piece 8 is adsorbed, the L pressing rod 1301 extending from the surface of the fixed block 703 is pressed downward, and then the pushing column 1302 is driven. Rotate downward, and push column 1302 squeezes the inner wall of transmission hole 14 when moving, so that transmission rod 602 swings around cylinder 1303, and transmission rod 602 squeezes the surface of connecting column 1204 through the inner wall of transmission hole 14 when moving, thereby driving connecting column 1204 to move to the side away from magnetic suction component 8, and connecting column 1204 drives vertical block 1201 to move to the side away from magnetic suction component 8 when moving, and vertical block 1201 drives insertion rod 1202 to enter the interior of cavity 11 when moving, and stretches tension spring 1203 at the same time, and magnetic suction component 8 can be disassembled and replaced at this time.
[0036] In summary: the anti-caking and impurity-removing equipment for the production of vitrified microbeads, by arranging a rotary vibrating screen 1, a mesh frame 2, a screening net 3, a material outlet 4, a placement table 5, a driving assembly 6, a motor 601, a transmission rod 602, a ring 603, a rotating assembly 7, a connecting rod 701, a round rod 702, a fixed block 703, a magnetic suction piece 8, a socket 9, a slot 10, a cavity 11, a plug-in mechanism 12, a vertical block 1201, an insertion rod 1202, a tension spring 1203, a connecting column 1204, a pressing mechanism 13, an L pressing rod 1301, a pushing column 1302, a cylinder 1303, a swing rod 1304 and a transmission hole 14, solves the problem that agglomeration will occur when the screening equipment is used to screen the vitrified microbeads, and the agglomerated vitrified microbeads cannot be differentiated in time, thereby causing the vitrified microbeads to accumulate, thereby affecting the subsequent production and processing.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-caking and impurity removal device for vitrified microsphere production, comprising a rotary vibrating screen (1), a mesh frame (2), a screening net (3) and a discharge port (4), characterized in that: The mesh frame (2) is fixedly connected to the top of the rotary vibrating screen (1), the screening net (3) is fixedly connected to the inside of the mesh frame (2), the discharge port (4) is fixedly connected to the surface of the mesh frame (2), a placement table (5) is fixedly connected to the inside of the rotary vibrating screen (1), a driving component (6) is fixedly connected to the top of the placement table (5), the top of the driving component (6) passes through the surface of the mesh frame (2), a rotating component (7) is sleeved on the surface of the driving component (6), and the bottom of the rotating component (7) is in contact with the surface of the screening net (3).
2. The anti-caking and impurity-removing equipment for producing vitrified microspheres according to claim 1, characterized in that: The driving assembly (6) comprises a motor (601), a transmission rod (602) and a ferrule (603); the motor (601) is fixedly connected to the top of the placement table (5); the transmission rod (602) is fixedly connected to the output end of the motor (601); the transmission rod (602) passes through the surface of the grid (2); the ferrule (603) is sleeved on the surface of the transmission rod (602); the ferrule (603) is located on the surface of the screening net (3); and the surface of the ferrule (603) is fixedly connected to the rotating assembly (7).
3. The anti-caking and impurity-removing equipment for producing vitrified microspheres according to claim 2, characterized in that: The rotating assembly (7) comprises a connecting rod (701), a round rod (702) and two fixed blocks (703); the connecting rod (701) is fixedly connected to the surface of the ferrule (603); the round rod (702) is fixedly connected to the surface of the connecting rod (701); the bottom of the round rod (702) is in contact with the surface of the screening net (3); and the two fixed blocks (703) are fixedly connected to the top of the connecting rod (701).
4. The anti-caking and impurity-removing equipment for producing vitrified microspheres as claimed in claim 3, characterized in that: A magnetic attraction member (8) is arranged on the top of the connecting rod (701); a surface of the magnetic attraction member (8) is provided with insertion holes (9) corresponding to the two fixing blocks (703); a slot (10) is arranged on the inner wall of the insertion hole (9) at a side away from the fixing block (703); a cavity (11) is arranged inside the fixing block (703); a plug-in mechanism (12) is arranged inside the cavity (11); and a pressing mechanism (13) used in conjunction with the plug-in mechanism (12) is arranged inside the cavity (11).
5. The anti-caking and impurity-removing equipment for producing vitrified microspheres as claimed in claim 4, characterized in that: The plug-in mechanism (12) comprises a vertical block (1201), an insertion rod (1202), a tension spring (1203) and a connecting column (1204); the insertion rod (1202) is fixedly connected to a side of the vertical block (1201) close to the magnetic attraction component (8); the side of the insertion rod (1202) close to the magnetic attraction component (8) passes through and extends to the interior of the slot (10); the tension spring (1203) is fixedly connected to a side of the vertical block (1201) close to the magnetic attraction component (8); the other end of the tension spring (1203) is fixedly connected to an inner wall of the cavity (11); the connecting column (1204) is fixedly connected to the front side of the vertical block (1201); and the connecting column (1204) is used in conjunction with the pressing mechanism (13).
6. The anti-caking and impurity-removing equipment for producing vitrified microspheres according to claim 5, characterized in that: The pressing mechanism (13) comprises an L pressing rod (1301), a pushing column (1302), a cylinder (1303) and a swinging rod (1304); the pushing column (1302) is fixedly connected to the front side of the L pressing rod (1301); the top of the L pressing rod (1301) penetrates through and extends out of the surface of the fixing block (703); the cylinder (1303) is fixedly connected to the inner wall of the cavity (11); the swinging rod (1304) is rotatably connected to the surface of the cylinder (1303); the front side of the pushing column (1302) penetrates through the surface of the swinging rod (1304); and the side of the swinging rod (1304) close to the connecting column (1204) is sleeved on the surface of the connecting column (1204).
7. The anti-caking and impurity-removing equipment for producing vitrified microspheres according to claim 6, characterized in that: A transmission hole (14) is opened on the surface of the swing rod (1304), and the inner wall of the transmission hole (14) contacts the surface of the push column (1302).