Device for efficiently separating Bin from detection result
By adding a coded module and a CCD module to the mobile phone screen glass detection device, efficient division of product inspection results is achieved, and problems such as large space occupation, high cost and low production efficiency in the prior art are solved, and detection accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202421498716.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing mobile phone screen glass detection device requires multiple defect collection stations, which take up a large space, high cutting cost, and low production efficiency, resulting in split errors.
Add a coded printer. After the product inspection is completed, different contents are sprayed according to the test results to show the distinction. Only good product stations and bad product stations need to be set up, and signal transmission is achieved using CCD modules and coded printers to achieve 1-to-1 signal transmission to avoid signal interference.
Save space, reduce equipment and production costs, improve production efficiency, and ensure the accuracy of product distinction.
Smart Images
Figure CN222842598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mobile phone screen glass detection devices, in particular to a device for efficiently binning detection results. Background Art
[0002] With the rapid development of communication technology, the world will enter the 5G era. At present, there is a huge demand for mobile phones and the market prospects are broad. As an important part of mobile phones, the demand for mobile phone screen glass is also very huge. The production process of mobile phone screen glass mainly includes: cutting, CNC, grinding and polishing, baking, coating, etc.
[0003] After the mobile phone screen glass has been processed through the above process, visual inspection equipment is usually used to automatically detect defects in the mobile phone glass, and then the glass pieces are divided into different grades according to their quality. The glass pieces with various quality defect grades detected are unloaded and stored according to the grades. It is necessary to set up multiple receiving stations according to different quality defect grades, and each quality defect grade corresponds to a receiving station. This inspection process is as follows: After the glass pieces are loaded, the visual inspection equipment inspects the glass pieces and uploads the captured images to the control system. The control system obtains the inspection results after analysis, and transmits the inspection results to the unloading and handling module. Good products are transported to the good product receiving station, and bad products are transported to the corresponding defect receiving stations according to the defect levels.
[0004] The above detection device needs to set up multiple defective material receiving stations, which not only takes up a lot of space and has high material unloading costs, but also wastes production resources and has low production efficiency because 90% of mobile phone glasses are good and only 10% are bad. In addition, the material unloading and handling modules need to operate at multiple material receiving stations, and there are many types of binning, which will cause signal interference and lead to binning errors. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a device for efficiently binning test results. The utility model adds a coding module, and after the product is tested, different contents are sprayed according to different result bins to distinguish them; only good product stations and bad product stations need to be set up, which greatly saves space.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a device for efficient detection result binning, which is used for product detection binning, and has a frame, on which a detection flow channel component for transporting products is installed, a loading station is provided at the loading end of the detection flow channel component, a sorting and transplanting station is provided at the unloading end of the detection flow channel component, a detection coding station is provided above the detection flow channel component, and the detection coding station is located between the loading station and the sorting and transplanting station; the output end of the sorting and transplanting station is respectively connected to a good product flow channel and a bad product flow channel, the good product flow channel is connected to a good product receiving station, the bad product flow channel is connected to a bad product receiving station, a material unloading and transporting station is provided between the good product flow channel and the good product receiving station, and a material unloading and transporting station is provided between the bad product flow channel and the bad product receiving station;
[0007] The detection and coding station includes a CCD module and a coding gun along the product travel route. After the CCD module detects the product, the coding gun prints the detection result on the product.
[0008] Furthermore, the CCD module includes a plurality of CCD cameras arranged in series, and the CCD modules and the inkjet printers are arranged in one-to-one correspondence. The number of CCD cameras is increased or decreased according to the size of the product to ensure that the detection area of the CCD camera covers the detection area of the product.
[0009] The inkjet printer is set behind the CCD module. After the CCD module completes the detection, the signal is transmitted to the inkjet printer 1 to 1 to avoid signal interference.
[0010] Furthermore, the inkjet coding detection station also includes a bracket installed on the frame, a camera bracket is provided on one side of the bracket, and multiple CCD cameras are installed on the camera bracket; a inkjet coding gun bracket is provided on the other side of the bracket, and the inkjet coding gun is installed on the inkjet coding gun bracket.
[0011] Furthermore, the inkjet coding gun is an inkjet coding gun.
[0012] Furthermore, the unloading and handling station includes a first linear guide and a second linear guide arranged vertically, a first drag plate is slidably provided on the first linear guide, and the second linear guide is installed on the first drag plate; a second drag plate is slidably provided on the second linear guide, a large cylinder is provided on the second drag plate, a rotating cylinder is connected to the top rod of the large cylinder, a suction cup bracket is installed at the output end of the rotating cylinder, and a plurality of suction cups for adsorbing products are provided on the suction cup bracket.
[0013] Furthermore, a third carriage is mounted on the top rod of the large cylinder, a small cylinder is mounted on the third carriage, and the rotating cylinder is mounted on the top rod of the small cylinder.
[0014] Furthermore, a cylinder bracket is installed on the small cylinder push rod, and the rotating cylinder is installed on the cylinder bracket.
[0015] Furthermore, the material unloading and handling station also includes a material unloading bracket installed on the frame, and the first linear guide rail is installed on the material unloading bracket.
[0016] The beneficial effects of the utility model are: the utility model has a simple structure, reasonable design, easy operation, and has the following advantages:
[0017] (1) The inkjet printer is set behind the CCD module. After the CCD module completes the detection, the signal is transmitted to the inkjet printer 1 to 1 to avoid signal interference and improve the accuracy of product differentiation;
[0018] (2) The inkjet printer codes the product according to the test results. If the product is good, the good product logo is printed; if the product is bad, different contents are printed according to the defect level. Therefore, only the good product flow channel and good product receiving station, bad product flow channel and bad product receiving station need to be set, which saves space and reduces equipment cost and production cost.
[0019] (3) Avoiding the appearance of many flow channels and many material receiving stations makes the operation of the machine simpler, reduces the downtime, and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] Figure 1 It is a three-dimensional diagram of the utility model;
[0022] Figure 2 yes Figure 1 A top view of
[0023] Figure 3 It is a structural schematic diagram of the detection inkjet coding station in the utility model;
[0024] Figure 4 yes Figure 3 A schematic diagram of the structure from another perspective;
[0025] Figure 5 It is a three-dimensional diagram of the material unloading and handling station in the utility model;
[0026] Figure 6 yes Figure 5 The main view;
[0027] Figure 7 It is a usage status diagram of the material unloading and handling station in the utility model.
[0028] In the figure: 1. Rack, 2. Product, 3. Loading station, 4. Inspection and coding station, 5. Sorting and transplanting station, 6. Good product flow channel, 7. Bad product flow channel, 8. Unloading and transporting station, 9. Good product receiving station, 10. Bad product receiving station, 11. Inspection flow channel assembly;
[0029] 41. Bracket, 42. CCD camera, 43. Inkjet printer, 44. Camera bracket, 81. Unloading bracket, 82. First linear guide, 83. Second linear guide, 84. Second carriage, 85. Large cylinder, 86. Third carriage, 87. Small cylinder, 88. Cylinder bracket, 89. Rotating cylinder, 810. Suction cup bracket, 811. Suction cup. DETAILED DESCRIPTION
[0030] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0031] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] like Figures 1 to 7The device for efficiently binning test results shown in the figure is used for detecting and binning products 2, and comprises a frame 1, on which a detection channel assembly 11 for transporting products 2 is installed, a loading station 3 is provided at the loading end of the detection channel assembly 11, a sorting and transplanting station 5 is provided at the unloading end of the detection channel assembly 11, a detection coding station 4 is provided above the detection channel assembly 11, and the detection coding station 4 is located between the loading station 3 and the sorting and transplanting station 5; the output end of the sorting and transplanting station 5 is respectively It is connected with a good product flow channel 6 and a bad product flow channel 7, the good product flow channel 6 is connected with a good product receiving station 9, the bad product flow channel 7 is connected with a bad product receiving station 10, a material unloading and handling station 8 is arranged between the good product flow channel 6 and the good product receiving station 9, and a material unloading and handling station 8 is arranged between the bad product flow channel 7 and the bad product receiving station 10; the detection and inkjet coding station 4 includes a CCD module and an inkjet coding gun 43 along the route of the product 2, and after the CCD module detects the product, the inkjet coding gun 43 prints the detection result onto the product 2.
[0034] The CCD module includes a plurality of CCD cameras 42 arranged in a row, and the CCD module and the inkjet gun 43 are arranged in a one-to-one correspondence; the inkjet detection station 4 also includes a bracket 41 installed on the frame 1, a camera bracket 44 is provided on one side of the bracket 41, and a plurality of CCD cameras 42 are installed on the camera bracket 44; a inkjet gun bracket is provided on the other side of the bracket 41, and the inkjet gun 43 is installed on the inkjet gun bracket.
[0035] The inkjet gun 43 is an inkjet gun.
[0036] The material unloading and handling station 8 includes a first linear guide 82 and a second linear guide 83 which are vertically arranged. A first carriage is slidably provided on the first linear guide 82, and the second linear guide 83 is installed on the first carriage; a second carriage 84 is slidably provided on the second linear guide 83, and a large cylinder 85 is provided on the second carriage 84. A third carriage 86 is installed on the top rod of the large cylinder 85, and a small cylinder 87 is installed on the third carriage 86. A cylinder bracket 88 is installed on the top rod of the small cylinder 87, and a rotating cylinder 89 is installed on the cylinder bracket 88. A suction cup bracket 810 is installed on the output end of the rotating cylinder 89, and a plurality of suction cups 811 for adsorbing the product 2 are provided on the suction cup bracket 810.
[0037] The first carriage moves forward and backward along the first linear guide rail 82, the second carriage 84 moves left and right along the second linear guide rail 83, and the large cylinder 85 drives the third carriage 86 to move up and down. The above structures cooperate with each other, so that the suction cup 811 can move up and down, left and right, and forward and backward flexibly. When the suction cup 811 moves to the top of the product 2, the large cylinder 85 works, and the suction cup 811 moves down to absorb the product 2; at the same time, the rotating cylinder 89 works, rotates the suction cup bracket 810, and rotates the product 2, so that the product 2 rotates from a horizontal posture to a vertical posture for inserting into the receiving station, and the small cylinder 87 works, and the suction cup 811 continues to move down to insert the product into the receiving station, and the receiving is completed.
[0038] The material unloading and handling station 8 further comprises a material unloading bracket 81 mounted on the frame 1 , and a first linear guide rail 82 is mounted on the material unloading bracket 81 .
[0039] The working process of this efficient detection result binning device is as follows:
[0040] The product 2 is loaded onto the carrier in the loading station 3, and the detection flow channel component 11 transports the product 2 to the detection and coding station 4; the CCD camera 42 in the detection and coding station 4 detects the product 2, and then transmits the signal 1 to 1 to the coding gun 43, and the coding gun 43 codes the product 2 according to the detection result. If the product is a good product, the good product mark is coded; if the product is a bad product, different contents are coded according to the defect level; after the detection and coding at the detection and coding station 4 is completed, the detection flow channel component 11 transports the product 2 to the sorting and transplanting station 5, and the sorting and transplanting station 5 sorts the product according to whether it is a good product or a bad product, and moves the good product to the good product flow channel 6, and then the unloading and transporting station 8 moves the good product to the good product receiving station 9; or moves the bad product to the bad product flow channel 7, and then the unloading and transporting station 8 moves the bad product to the bad product receiving station 10, and different Bins of bad products are uniformly collected in the bad product receiving station 10, and then sorted according to the coding content.
[0041] In summary, this device for efficiently binning test results has a simple structure, reasonable design, and easy operation, and has the following advantages:
[0042] (1) The inkjet printer 43 is set behind the CCD module. After the CCD module completes the detection, the signal is transmitted to the inkjet printer 43 one-to-one to avoid signal interference and improve the accuracy of product differentiation;
[0043] (2) The coding gun 43 codes the product 2 according to the test result. If the product is good, the good product mark is coded; if the product is bad, different contents are coded according to the defect level. Therefore, only the good product flow channel 6 and the good product receiving station 9, the bad product flow channel 7 and the bad product receiving station 10 need to be set, which saves space and reduces equipment cost and production cost.
[0044] (3) Avoiding the appearance of many flow channels and many material receiving stations makes the operation of the machine simpler, reduces the downtime, and greatly improves production efficiency.
[0045] The above description only describes the specific implementation methods of the utility model. Various examples do not limit the essential content of the utility model. Ordinary technicians in the relevant technical field can modify or deform the specific implementation methods described above after reading the description without departing from the essence and scope of the utility model.
Claims
1. A device for efficiently binning test results, used for product (2) detection and binning, characterized in that: The invention comprises a frame (1), a detection channel assembly (11) for transporting products (2) is installed on the frame (1), a loading station (3) is provided at the loading end of the detection channel assembly (11), a sorting and transplanting station (5) is provided at the unloading end of the detection channel assembly (11), a detection coding station (4) is provided above the detection channel assembly (11), and the detection coding station (4) is located between the loading station (3) and the sorting and transplanting station (5); The output end of the sorting and transplanting station (5) is respectively connected to a good product flow channel (6) and a bad product flow channel (7); the good product flow channel (6) is connected to a good product receiving station (9); the bad product flow channel (7) is connected to a bad product receiving station (10); a material unloading and transporting station (8) is provided between the good product flow channel (6) and the good product receiving station (9); and a material unloading and transporting station (8) is provided between the bad product flow channel (7) and the bad product receiving station (10); The detection and coding station (4) includes a CCD module and a coding gun (43) along the route of the product (2). After the CCD module detects the product, the coding gun (43) prints the detection result on the product (2).
2. The device for efficiently binning detection results according to claim 1, characterized in that: The CCD module comprises a plurality of CCD cameras (42) arranged in series, and the CCD module and the inkjet printer (43) are arranged in a one-to-one correspondence.
3. The device for efficiently binning detection results according to claim 2, characterized in that: The inkjet coding detection station (4) further comprises a bracket (41) mounted on the frame (1), a camera bracket (44) being provided on one side of the bracket (41), and a plurality of CCD cameras (42) being mounted on the camera bracket (44); a inkjet coding gun bracket being provided on the other side of the bracket (41), and an inkjet coding gun (43) being mounted on the inkjet coding gun bracket.
4. The device for efficient detection result binning according to claim 1, characterized in that: The code-spraying gun (43) is an ink-spraying gun.
5. The device for efficient detection result binning according to claim 1, characterized in that: The material unloading and handling station (8) comprises a first linear guide rail (82) and a second linear guide rail (83) which are vertically arranged. A first carriage is slidably arranged on the first linear guide rail (82), and the second linear guide rail (83) is mounted on the first carriage; a second carriage (84) is slidably arranged on the second linear guide rail (83), and a large cylinder (85) is arranged on the second carriage (84). A rotating cylinder (89) is connected to the top rod of the large cylinder (85), and a suction cup bracket (810) is mounted on the output end of the rotating cylinder (89), and a plurality of suction cups (811) for adsorbing the product (2) are arranged on the suction cup bracket (810).
6. The device for efficient detection result binning according to claim 5, characterized in that: The third carriage (86) is mounted on the top rod of the large cylinder (85), the small cylinder (87) is mounted on the third carriage (86), and the rotating cylinder (89) is mounted on the top rod of the small cylinder (87).
7. The device for efficient detection result binning according to claim 6, characterized in that: A cylinder support (88) is installed on the top rod of the small cylinder (87), and the rotating cylinder (89) is installed on the cylinder support (88).
8. The device for efficient detection result binning according to claim 5, characterized in that: The material unloading and handling station (8) further comprises a material unloading bracket (81) mounted on the frame (1), and a first linear guide rail (82) is mounted on the material unloading bracket (81).