Fan blade balance cutting machine

Abstract

The utility model discloses a fan blade balance cutting machine, and relates to the field of fan blade balance testing. The device comprises a machine table, and a double-station rotating platform, a fan blade dynamic balancing machine and a fan blade weight removing device which are arranged on the machine table, a rotation driving device is arranged below the double-station rotating platform, and a fan blade feeding station and a fan blade de-weight station are arranged on the double-station rotating platform; the fan blade dynamic balancing machine comprises an initial dynamic balancing machine and a retest dynamic balancing machine, and the initial dynamic balancing machine and the retest dynamic balancing machine are arranged on the two sides of the double-station rotating platform respectively; the fan blade de-weight device comprises an upper surface de-weight three-axis module and a lower surface de-weight three-axis module, the upper surface de-weight three-axis module and the lower surface de-weight three-axis module are arranged above and below the fan blade de-weight station correspondingly, and milling cutters and milling surface dust collection cleaning mechanisms are arranged on the upper surface de-weight three-axis module and the lower surface de-weight three-axis module correspondingly. According to the fan blade balance cutting machine, the dynamic balance de-weight correction precision and correction efficiency can be improved, and the requirement for large-batch production of fans is met.

Description

Technical Field

[0001] The utility model relates to the field of fan blade balance testing, in particular to a fan blade balance cutting machine. Background Art

[0002] Dynamic balancing deweighting refers to a method of removing a certain amount of weight in the unbalanced direction of a rotating workpiece to achieve balance. In the production process of fans, using dynamic balancing deweighting to correct the fan is a necessary production process, because if the mass imbalance of the fan blades during rotation causes them to vibrate at a specific frequency, thereby generating noise and greatly reducing the service life of the fan. The traditional dynamic balancing deweighting operation method is: (1) experienced workers find the location of the unbalanced direction of the fan blades, and then manually grind or cut them off; (2) install the fan blades on a machine tool and remove the weight through drilling and other methods. However, the above traditional deweighting operation methods require repeated corrections until the unbalanced amount of the fan blades meets the requirements to ensure the quality of the fan blades. Such deweighting operation methods have low correction accuracy and efficiency and cannot meet the needs of mass production of fans. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a fan blade balancing cutting machine to improve the dynamic balancing weight removal correction accuracy and correction efficiency to meet the needs of mass production of fans.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A fan blade balancing cutting machine comprises a machine platform and a double-station rotating platform, a fan blade dynamic balancing machine and a fan blade deweighting device arranged on the machine platform; a rotating drive device is arranged below the double-station rotating platform, and a fan blade loading station and a fan blade deweighting station are arranged on the double-station rotating platform; the fan blade dynamic balancing machine comprises an initial dynamic balancing machine and a re-measurement dynamic balancing machine, and the initial dynamic balancing machine and the re-measurement dynamic balancing machine are respectively arranged on both sides of the double-station rotating platform; the fan blade deweighting device comprises an upper surface deweighting three-axis module and a lower surface deweighting three-axis module, and the upper surface deweighting three-axis module and the lower surface deweighting three-axis module are respectively arranged above and below the fan blade deweighting station, and the upper surface deweighting three-axis module and the lower surface deweighting three-axis module are both provided with milling cutters and milling surface dust suction and cleaning mechanisms.

[0006] In some embodiments, the upper surface deweighting three-axis module and the lower surface deweighting three-axis module both include an X-axis linear motion module, a Y-axis linear motion module and a Z-axis linear motion module, wherein the Y-axis linear motion module of the lower surface deweighting three-axis module is installed on the double-station rotating platform, the Y-axis linear motion module of the upper surface deweighting three-axis module is installed on the double-station rotating platform through a support frame, and is located above the lower surface deweighting three-axis module, the Z-axis linear motion module is vertically installed on the Y-axis linear motion module, and the X-axis linear motion module is horizontally installed on the Z-axis linear motion module; the milling cutter and milling surface dust suction and cleaning mechanism are installed on the X-axis linear motion module.

[0007] In at least one embodiment, the milling surface dust suction cleaning mechanism includes a dust hood and a dust collector interface. The dust hood is vertically arranged and matches the shape of the fan blades. The dust collector interface is arranged on one side of the dust hood and is connected to the dust hood, which is used to connect the vacuum cleaner. The milling cutter is vertically installed in the dust hood, and the dust hood is provided with a high-speed motor for driving the milling cutter to work.

[0008] Compared with the prior art, the present invention achieves at least the following beneficial effects:

[0009] The utility model is provided with a double-station rotating platform, a fan blade dynamic balancing machine and a fan blade deweighting device. A robot takes the fan blade to be tested to the initial dynamic balancing machine for an initial balancing test. After the test, good products are taken to a blister tray, and bad products are taken to the fan blade loading station of the double-station rotating platform. The double-station rotating platform rotates to switch the bad products to the fan blade deweighting station. According to the test result of the initial dynamic balancing machine on the fan blade, the upper surface deweighting three-axis module and the lower surface deweighting three-axis module drive the milling cutter to perform cutting and deweighting on the upper surface and the lower surface of the fan blade respectively. The double-station rotating platform rotates to switch the fan blade for cutting and deweighting to the fan blade for cutting and deweighting. At the fan blade loading station, the robot takes the cut fan blades to the re-testing dynamic balancing machine for balance re-testing. After the test, the good products are placed in the blister tray, and the bad products are placed in the NG box. The utility model performs automatic dynamic balancing detection on the fan blades through the initial dynamic balancing machine, and can automatically cut and remove weight on the unbalanced points on the upper and lower surfaces of the fan blades through the upper surface deweighting three-axis module and the lower surface deweighting three-axis module, and finally performs a dynamic balancing re-test on the re-testing dynamic balancing machine to determine whether the fan blades are qualified. Automatic dynamic balancing and deweighting can be achieved, and the correction accuracy and correction efficiency can be improved to meet the needs of mass production of fans. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] One or more embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings, in which:

[0011] Figure 1 This is a schematic diagram of the structure of an embodiment of the present application;

[0012] Figure 2 A schematic diagram of the structure of another perspective of an embodiment of the present application;

[0013] Figure 3 It is a left view of the embodiment of the present application;

[0014] Figure 4 This is a schematic diagram of the structure of the top surface deweighting three-axis module of an embodiment of the present application;

[0015] Figure 5 This is a schematic structural diagram of a flat support roller according to an embodiment of the present application;

[0016] Figure 6 This is a structural schematic diagram of the bottom surface deweighting three-axis module of an embodiment of the present application.

[0017] The numbers in the figure are: 1, machine; 2, double-station rotating platform; 21, fan blade loading station; 22, fan blade deweighting station; 3, fan blade dynamic balancing machine; 31, initial dynamic balancing machine; 32, re-measurement dynamic balancing machine; 4, upper surface deweighting three-axis module; 5, lower surface deweighting three-axis module; 6, X-axis linear motion module; 7, Y-axis linear motion module; 8, Z-axis linear motion module; 9, support frame; 10, milling cutter ; 20. Milling surface dust suction cleaning mechanism; 201. Dust hood; 202. Vacuum cleaner interface; 30. High-speed motor; 40. Fan blade pressing mechanism; 401. Mounting plate; 4011. Guide rail; 402. Translation slide; 4021. Shoulder hole; 403. Pressing plate; 4031. Through hole; 404. Cylinder; 50. Connecting plate; 60. Flat support roller; 70. Balance data control center; 80. Fan blade. DETAILED DESCRIPTION

[0018] The present invention will be described in detail below with reference to the exemplary embodiments in the accompanying drawings. However, it should be understood that the present application can be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. These embodiments are provided here to make the disclosure of the present application more complete and to fully convey the concept of the present application to those skilled in the art.

[0019] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "several" and "multiple" mean two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features directly contacting, or it can include the first and second features not being in direct contact but contacting through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0020] like Figures 1 to 3 As shown, in one embodiment of the utility model, the fan blade balancing cutting machine includes a machine platform 1, a double-station rotating platform 2, a fan blade dynamic balancing machine 3, a fan blade deweighting device and a balancing data control center 70, and the double-station rotating platform 2, the fan blade dynamic balancing machine 3, the fan blade deweighting device and the balancing data control center 70 are arranged on the machine platform 1.

[0021] A rotary drive device is provided below the double-station rotary platform 2. The rotary drive device is a rotary indexer. The rotary indexer drives the double-station rotary platform 2 to rotate above the machine 1. The double-station rotary platform 2 is provided with a blade loading station 21 and a blade deweighting station 22. The blade dynamic balancing machine 3 includes an initial dynamic balancing machine 31 and a retest dynamic balancing machine 32. The initial dynamic balancing machine 31 and the retest dynamic balancing machine 32 are respectively arranged on both sides of the double-station rotary platform 2; the blade deweighting device includes an upper surface deweighting three-axis module 4 and a lower surface deweighting three-axis module 5. The upper surface deweighting three-axis module 4 and the lower surface deweighting three-axis module 5 are respectively arranged above and below the blade deweighting station 22. The upper surface deweighting three-axis module 4 and the lower surface deweighting three-axis module 5 are both provided with a milling cutter 10 and a milling surface dust suction cleaning mechanism 20.

[0022] The balancing data control center 70 is arranged on one side of the machine 1. The initial dynamic balancing machine 31 and the re-testing dynamic balancing machine 32 detect the imbalance of the fan blade 80 by rotating the fan blade 80 and measuring its vibration. The balancing data control center 70 is responsible for receiving the vibration data of the initial dynamic balancing machine 31 or the re-testing dynamic balancing machine 32, and processing and analyzing it. Through algorithms and software, it can accurately calculate the imbalance and position of the fan blade 80, generate corresponding correction suggestions and transmit signals to the fan blade deweighting device. The upper surface deweighting three-axis module 4 and the lower surface deweighting three-axis module 5 drive the high-speed milling cutter 10 according to the signal, and accurately cut the imbalance points on the upper surface and lower surface of the fan blade 80 respectively to reduce the counterweight, thereby solving the problem of unbalanced rotation of the fan.

[0023] The working process of the fan blade balancing cutting machine is as follows:

[0024] First, the fan blade 80 is placed on the blister tray and loaded onto the blister tray through the fan blade loading and unloading machine located on one side of the balancing cutting machine; secondly, the fan blade 80 loaded is grabbed by a robot equipped with a CCD visual mechanism and taken to the initial dynamic balancing machine 31 for an initial balancing test, and after the test, the good products are placed on the blister tray, and the defective products are taken to the fan blade loading station 21 of the double-station rotating platform 2, and the double-station rotating platform 2 rotates to switch the defective products to the fan blade deweighting station 22, and according to the correction suggestions provided by the balancing data control center 70, the upper surface deweighting three-axis module 4 and the lower surface deweighting three-axis module 5 drive the milling cutter 10 to cut and deweight the upper surface and the lower surface of the fan blade 80 respectively; then, the double-station rotating platform 2 rotates to switch the cut fan blade 80 to the fan blade loading station 21, and the robot takes the cut fan blade 80 to the re-testing dynamic balancing machine 32 for balancing re-testing, and after the test, the good products are placed on the blister tray, and the defective products are taken to the NG box, and no secondary cutting is performed.

[0025] refer to Figure 4 and Figure 6, the upper surface deweighting three-axis module 4 and the lower surface deweighting three-axis module 5 both include an X-axis linear motion module 6, a Y-axis linear motion module 7 and a Z-axis linear motion module 8. The X-axis linear motion module 6, the Y-axis linear motion module 7 and the Z-axis linear motion module 8 are common unit mechanical components, including components such as motors, slide rails and sliders, which will not be elaborated here. The Y-axis linear motion module 7 of the lower surface deweighting three-axis module 5 is installed on the double-station rotating platform 2, and the Y-axis linear motion module 7 of the upper surface deweighting three-axis module 4 is installed on the double-station rotating platform 2 through a support frame 9, and is located above the lower surface deweighting three-axis module 5. The Z-axis linear motion module 8 is vertically installed on the Y-axis linear motion module 7, and the X-axis linear motion module 6 is horizontally installed on the Z-axis linear motion module 8; the milling cutter 10 and the milling surface dust suction and cleaning mechanism 20 are installed on the X-axis linear motion module 6. The Y-axis linear motion module 7 can drive the Z-axis linear motion module 8 to translate along the Y-axis direction, the Z-axis linear motion module 8 can drive the X-axis linear motion module 6 to translate along the Z-axis direction, and the X-axis linear motion module 6 can drive the milling cutter 10 and the milling surface dust suction and cleaning mechanism 20 to translate along the X-axis direction.

[0026] refer to Figure 4 and Figure 5 Optionally, the milling surface dust cleaning mechanism 20 includes a dust cover 201 and a dust collector interface 202. The dust cover 201 is vertically arranged and matches the shape of the fan blade 80. The dust collector interface 202 is arranged on one side of the dust cover 201 and is connected to the dust cover 201. The milling cutter 10 is vertically installed in the dust cover 201. The dust cover 201 is provided with a high-speed motor 30 for driving the milling cutter 10 to work. The double-station rotating platform 2 can rotate and adjust the position of the fan blade 80 above the machine 1, and the upper surface deweighting three-axis module 4 and the lower surface deweighting three-axis module 5 can make the milling cutter 10 and the dust cover 201 move in translation in three-dimensional space accordingly, so that the milling cutter 10 can cut the unbalanced points at the corresponding positions of the upper and lower surfaces of the fan blade 80. The dust collector interface 202 is used to connect the dust collector device, and the dust and particles generated by the milling cutter 10 are sucked away through the dust cover 201 to keep the processing environment clean and hygienic.

[0027] Optionally, a blade pressing mechanism 40 is further provided on the upper surface deweighting three-axis module 4, and the blade pressing mechanism 40 includes a mounting plate 401, a translation slide 402, a pressing plate 403 and a cylinder 404. The mounting plate 401 and the cylinder 404 are fixedly arranged on the front side of the support frame 9, and a guide rail 4011 is arranged on the mounting plate 401 along the Z-axis direction. The translation slide 402 is arranged parallel to the double-station rotating platform 2 and is located below the milling surface dust suction cleaning mechanism 20 of the upper surface deweighting three-axis module 4. A slider slidably connected to the guide rail 4011 is installed at one end of the translation slide 402, and a shoulder hole 4021 matching the lower end of the dust cover 201 is provided on the translation slide 402, and a lower pressure plate 403 is fixedly arranged below the translation slide 402, and a through hole 4031 matching the milling cutter 10 is provided on the lower pressure plate 403, and the cylinder 404 is parallel to the guide rail 4011, and a connecting plate 50 is installed at the output end of the cylinder 404, and the connecting plate 50 is fixedly connected to the translation slide 402. When the milling cutter 10 of the upper surface deweighting three-axis module 4 cuts the fan blade 80, the cylinder 404 drives the connecting plate 50 and the translation slide 402 to translate downward, the lower pressure plate 403 is used to press the fan blade 80, and the milling cutter 10 cuts the upper surface of the fan blade 80 through the through hole 4031 to prevent the fan blade 80 from moving during the cutting process.

[0028] Optionally, a flat support roller 60 is also provided on the upper surface deweighting three-axis module 4. The flat support roller 60 is rotatably set at the front end of the support frame 9 and is located below the double-station rotating platform 2. It is used to support the double-station rotating platform 2 to prevent the double-station rotating platform 2 from sinking when the fan blade pressing mechanism 40 is pressed down, thereby balancing the double-station rotating platform 2.

[0029] It should be understood that all the above embodiments are illustrative rather than restrictive, and any modifications, equivalent changes and modifications made by those skilled in the art to the specific embodiments described above under the conception of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A blade balancing cutting machine, characterized in that: The invention comprises a machine platform (1), a double-station rotating platform (2), a blade dynamic balancing machine (3) and a blade deweighting device arranged on the machine platform (1); a rotating driving device is arranged below the double-station rotating platform (2); a blade loading station (21) and a blade deweighting station (22) are arranged on the double-station rotating platform (2); the blade dynamic balancing machine (3) comprises an initial dynamic balancing machine (31) and a retest dynamic balancing machine (32); the initial dynamic balancing machine (31) and the retest dynamic balancing machine (32) are The machine (32) is respectively arranged on both sides of the double-station rotating platform (2); the fan blade deweighting device comprises an upper surface deweighting three-axis module (4) and a lower surface deweighting three-axis module (5); the upper surface deweighting three-axis module (4) and the lower surface deweighting three-axis module (5) are respectively arranged above and below the fan blade deweighting station (22); the upper surface deweighting three-axis module (4) and the lower surface deweighting three-axis module (5) are both provided with a milling cutter (10) and a milling surface dust suction cleaning mechanism (20).

2. The blade balancing cutting machine according to claim 1, characterized in that: The upper surface deweighting three-axis module (4) and the lower surface deweighting three-axis module (5) both comprise an X-axis linear motion module (6), a Y-axis linear motion module (7) and a Z-axis linear motion module (8), wherein the Y-axis linear motion module (7) of the lower surface deweighting three-axis module (5) is mounted on the double-station rotating platform (2), the Y-axis linear motion module (7) of the upper surface deweighting three-axis module (4) is mounted on the double-station rotating platform (2) via a support frame (9) and is located above the lower surface deweighting three-axis module (5), the Z-axis linear motion module (8) is vertically mounted on the Y-axis linear motion module (7), and the X-axis linear motion module (6) is horizontally mounted on the Z-axis linear motion module (8); the milling cutter (10) and the milling surface dust suction cleaning mechanism (20) are mounted on the X-axis linear motion module (6).

3. The blade balancing cutting machine according to claim 2, characterized in that: The milling surface dust suction cleaning mechanism (20) comprises a dust hood (201) and a dust collector interface (202); the dust hood (201) is arranged vertically and matches the shape of the fan blade (80); the dust collector interface (202) is arranged on one side of the dust hood (201) and is connected to the dust hood (201), and is used to connect a dust collector; the milling cutter (10) is vertically installed in the dust hood (201); and the dust hood (201) is provided with a high-speed motor (30) for driving the milling cutter (10) to work.

4. The blade balancing cutting machine according to claim 3, characterized in that: The upper surface deweighting three-axis module (4) is also provided with a blade pressing mechanism (40), and the blade pressing mechanism (40) includes a mounting plate (401), a translation slide (402), a pressing plate (403) and a cylinder (404). The mounting plate (401) and the cylinder (404) are fixedly mounted on the front side of the support frame (9). A guide rail (4011) is provided on the mounting plate (401) along the Z-axis direction. The translation slide (402) is arranged parallel to the top of the double-station rotating platform (2) and is located below the milling surface dust suction cleaning mechanism (20) of the upper surface deweighting three-axis module (4). One end of the translation slide (402) is slidably connected to the guide rail (4011), and the translation slide (402) is provided with a shoulder hole (4021) matching the lower end of the dust hood (201), the lower pressure plate (403) is fixedly arranged below the translation slide (402), and the lower pressure plate (403) is provided with a through hole (4031) matching the milling cutter (10), the cylinder (404) is parallel to the guide rail (4011), and a connecting plate (50) is installed at the output end of the cylinder (404), and the connecting plate (50) is fixedly connected to the translation slide (402).

5. The blade balancing cutting machine according to claim 2, characterized in that: The upper surface deweighting three-axis module (4) is also provided with a flat support roller (60), which is rotatably arranged at the front end of the support frame (9) and is located below the double-station rotating platform (2), and is used to support the double-station rotating platform (2).

6. The blade balancing cutting machine according to claim 1, characterized in that: A balance data control center (70) is provided on one side of the machine (1).

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