Automatic cutting device for material head of container foot casting
By designing an automatic cutting device for container foot casting material heads and using a simplified casting clamping mechanism and cutting mechanism, the problems of complex structure and high cost of fixing devices in the prior art are solved, and the rapid positioning and fixing of castings are achieved, and the cutting efficiency and automation are improved.
Patent Information
- Application Number
- CN202421821591.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the existing automatic casting water outlet cutting machines, the fixing device has a complex structure, which is inconvenient to process and produce, and is costly.
An automatic cutting device for the container foot casting head is designed, adopting a simplified casting clamping mechanism and cutting mechanism, including a rotating bracket, a positioning assembly and a cutting mechanism. The positioning assembly realizes rapid positioning and fixing of the castings by pressing the connecting rod group and driving cylinder.
The rapid positioning and fixing of castings is achieved, structural design is simplified, production costs are reduced, and cutting automation and efficiency are improved.
Smart Images

Figure CN222843223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting head cutting, in particular to an automatic cutting device for container foot casting head Background Art
[0002] The existing patent announcement number "CN214920917U" announces an automatic cutting machine for casting water nozzles, including a cutting device and a frame, a multi-station workpiece clamping device, the multi-station workpiece clamping device includes a turntable device, a fixing device and a column, the turntable device includes a rotary table and an electric turntable, the rotary table and the electric turntable are fixedly connected and rotatably supported on the column, the column is fixed on the frame, the fixing device has n sets, n ≥ 3, evenly distributed on the rotary table around the axis, and the electric turntable can rotate intermittently; the first cutting device and the second cutting device respectively include a cutting head equipped with a cutter disc, a cantilever beam and a first force device, the cantilever beam points to the rotary table along the radial direction of the rotary table, and the inner end of the cantilever beam can be placed above the fixing device.
[0003] The above content describes the following problems: the fixing device in the automatic cutting machine for the casting nozzle has a complex structure, is inconvenient to process and manufacture the fixing device, and has a high cost. Utility Model Content
[0004] The utility model aims to provide an automatic cutting device for the head of a container foot casting, which solves the problems of complex structure of a fixing device, inconvenient processing and manufacturing of the fixing device, and high cost.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] The utility model provides an automatic cutting device for container foot castings, comprising a machine base, on which a casting clamping mechanism and a cutting mechanism are arranged.
[0007] The casting clamping mechanism comprises a rotating bracket rotatably arranged on the machine base and a loading station, a first cutting station, a second cutting station and a unloading station sequentially arranged along the circumference of the rotating bracket, the loading station, the first cutting station, the second cutting station and the unloading station are all provided with a positioning assembly for fixing the casting, the positioning assembly comprises a positioning seat for supporting the casting, a clamping connecting rod group respectively arranged on both sides of the positioning seat in the width direction, and a driving member driving the clamping connecting rod group to rotate and cover the casting;
[0008] The two cutting mechanisms are provided, and the two cutting mechanisms are fixed on the machine base along the circumference of the rotating bracket.
[0009] Furthermore, the clamping connecting rod group includes a clamping pull rod with one end hinged on the side of the positioning seat and a clamping rod vertically arranged at the other end of the clamping pull rod, and the driving member includes a fixed seat arranged on the machine base and a driving cylinder hinged on the fixed seat, and the telescopic end of the driving cylinder is vertically hinged on the clamping rod.
[0010] Furthermore, there are two clamping connecting rod groups, and a connecting rod is hinged between the clamping rods in the two clamping connecting rod groups.
[0011] Furthermore, a sensing block cooperating with the connecting rod is provided on the side of the positioning seat and between the two pressing rods, and the sensing block is used to detect whether the pressing rod is pressed on the casting.
[0012] Furthermore, the rotating bracket is arranged in a cross shape, and reinforcing ribs are arranged between adjacent workstations.
[0013] Furthermore, a debris blocking plate is vertically provided on the inner side end of the positioning seat along the length direction thereof.
[0014] Furthermore, a material head tray is arranged on the rotating bracket below the positioning seat, and a material blanking notch connected to the material head tray is arranged on the positioning seat.
[0015] Furthermore, the cutting mechanism includes a fixed frame vertically arranged on the machine base, a rocker arm hinged on the top of the fixed frame, a cutting head with a cutter disc and a driving motor for driving the cutting head to work, the rocker arm points to the rotating bracket along the radial direction of the rotating bracket, the cutting head is arranged on the upper end surface of the radial inner end of the rocker arm, the driving motor is arranged on the upper end surface of the radial outer end of the rocker arm, the lower end surface of the radial outer end of the rocker arm is hinged with a rotating cylinder that drives the rocker arm to rotate, and the end of the rotating cylinder away from the telescopic end is hinged on the machine base.
[0016] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0017] The utility model discloses an automatic material head cutting device, comprising a machine base, on which a casting clamping mechanism and a cutting mechanism are arranged, the casting clamping mechanism comprises a rotating bracket rotatably arranged on the machine base and a loading station, a first cutting station, a second cutting station and a unloading station arranged in sequence along the circumference of the rotating bracket, each station is provided with a positioning assembly for fixing the casting, the positioning assembly comprises a positioning seat for supporting the casting, a clamping connecting rod group respectively arranged on both sides of the positioning seat in the width direction, and a driving member driving the clamping connecting rod group to rotate and cover the casting; when fixing the casting, the positioning seat, the clamping connecting rod group and the driving member cooperate to realize rapid positioning and fixing of the casting, the operation is simple and convenient, the overall structure is simple, the processing and manufacturing are convenient, the manufacturing cost is low, and the disassembly and maintenance of the positioning assembly are convenient;
[0018] When the container foot casting head automatic cutting device is used to cut the head in the casting, continuous loading, cutting and unloading of the casting can be achieved, with a high degree of automation, improving the cutting quality and cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the overall structure of the preferred embodiment of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the casting clamping mechanism in the preferred embodiment of the utility model;
[0022] Figure 3 yes Figure 2 The enlarged view of point A in the middle;
[0023] Figure 4 It is a schematic structural diagram of the cutting mechanism in the preferred embodiment of the utility model;
[0024] Figure 5 It is a schematic diagram of the structure of a casting with a slug in a preferred embodiment of the utility model.
[0025] The reference numerals are described as follows:
[0026] 1. Machine base; 2. Casting clamping mechanism; 21. Rotating bracket; 22. Loading station; 23. First cutting station; 24. Second cutting station; 25. Unloading station;
[0027] 3. Cutting mechanism; 31. Fixed frame; 32. Rocker arm; 33. Cutter head; 34. Cutting head; 35. Driving motor; 36. Rotating cylinder;
[0028] 4. Positioning assembly; 41. Positioning seat;
[0029] 42. Clamping parts;
[0030] 421, clamping connecting rod assembly; 4211, clamping tie rod; 4212, clamping rod;
[0031] 422, driving member; 4221, fixing seat; 4222, driving cylinder;
[0032] 5. Casting; 51. Slug;
[0033] 6. Strengthen ribs;
[0034] 7. Connecting rod;
[0035] 8. Induction block;
[0036] 10. Debris baffle plate;
[0037] 11. Material tray;
[0038] 12. Blanking gap. DETAILED DESCRIPTION
[0039] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0040] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0041] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0042] refer to Figure 1The utility model provides an automatic cutting device for container foot castings, which comprises a machine base 1 on which a casting clamping mechanism 2 and a cutting mechanism 3 are arranged.
[0043] refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 The casting clamping mechanism 2 includes a rotating bracket 21 rotatably arranged on the machine base 1 and a loading station 22, a first cutting station 23, a second cutting station 24 and a blanking station 25 arranged in sequence along the circumference of the rotating bracket 21. The rotating bracket 21 rotates circumferentially under the action of the driving mechanism; the loading station 22, the first cutting station 23, the second cutting station 24 and the blanking station 25 are all provided with a positioning assembly 4 for fixing the casting 5. The positioning assembly 4 includes a positioning seat 41 for supporting the casting 5 and a clamping member 42 arranged on both sides of the positioning seat 41 in the width direction. The clamping member 42 cooperates with the positioning seat 41 to fix the casting 5.
[0044] Among them, reference Figure 1 , Figure 2 , Figure 3 and Figure 5 The rotating bracket 21 is arranged in a cross shape, and a reinforcing rib 6 is arranged between adjacent workstations. The rotating bracket 21 of this structure has a small overall weight, and the rotating bracket 21 rotates more flexibly during operation; the reinforcing rib 6 increases the strength and firmness of the rotating bracket 21 of this structure.
[0045] refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 The pressing member 42 includes a pressing link group 421 and a driving member 422; the pressing link group 421 includes a pressing rod 4211 hinged at one end on the side of the positioning seat 41 and a pressing rod 4212 vertically arranged at the other end of the pressing rod 4211; the driving member 422 includes a fixed seat 4221 arranged on the machine base 1 and a driving cylinder 4222 hinged on the fixed seat 4221, and the telescopic end of the driving cylinder 4222 is vertically hinged on the pressing rod 4212. When the casting 5 is placed on the positioning seat 41, the pressing link group 421 is driven to rotate by the driving cylinder 4222, so that the pressing rod 4212 is pressed against the upper end surface of the casting 5. At this time, the positioning seat 41 and the pressing member 42 realize the upper and lower direction limit fixation of the casting 5. When the material head in the casting 5 is cut later, the casting 5 is not easy to move.
[0046] refer to Figure 1 , Figure 2 , Figure 3 and Figure 5There are two groups of clamping link groups 421, and a connecting rod 7 is hinged between the clamping rods 4212 in the two clamping link groups 421, and the telescopic end of the driving cylinder 4222 is hinged on the connecting rod 7; when the driving cylinder 4222 drives the clamping link group 421 to rotate, the two clamping link groups 421 are guaranteed to move synchronously under the action of the connecting rod 7; at the same time, it can also increase the pressure covering area of the casting 5, so that the casting 5 can be more firmly installed on the positioning seat 41.
[0047] refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 A sensing block 8 cooperating with the connecting rod 7 is arranged on the side of the positioning seat 41 and between the two clamping rods 4212. The sensing block 8 is used to detect whether the clamping rod 4212 is pressed on the casting 5. When the clamping rod 4212 is pressed on the upper end surface of the casting 5, the lower end surface of the connecting rod 7 is pressed against the sensing block 8, thereby triggering the sensing block 8. The sensing block 8 detects and feeds back that the clamping member 42 has achieved the fixing of the pressure cover on the casting 5.
[0048] refer to Figure 1 , Figure 2 , Figure 3 and Figure 5 The positioning seat 41 is vertically provided with a debris blocking plate 10 along the inner side end in the length direction. When the material head on the casting 5 is cut, the debris blocking plate 10 plays a blocking role to prevent the debris generated by the cutting from splashing everywhere. A material head tray 11 is provided below the positioning seat 41 on the rotating bracket 21, and a material drop notch 12 connected to the material head tray 11 is provided on the positioning seat 41. After cutting, the material head 51 falls into the material head tray 11 under the action of its own gravity, realizing the separation of the casting 5 and the material head 51, which is convenient for the separation and collection of the cut casting 5 and the material head 51.
[0049] refer to Figure 1 and Figure 4, two cutting mechanisms 3 are provided, and the two cutting mechanisms 3 are fixed on the machine base 1 along the circumference of the rotating bracket 21. One of the cutting mechanisms 3 is located at the first cutting station 23, and the other cutting mechanism 3 is located at the second cutting station 24. The casting 5 is cut twice by the two cutting mechanisms 3, so that the material head 51 in the casting 5 is cut off. Specifically, the cutting mechanism 3 includes a fixing frame 31 vertically arranged on the machine base 1, a rocker arm 32 hinged at the top of the fixing frame 31, a cutting head 34 with a cutter disc 33, and a driving motor 35 for the cutter disc 33 to work. The output end of the driving motor 35 is connected to the cutting head 34 through a transmission belt, thereby driving the cutter disc 33 to rotate. The cutter disc 33 is a disc-shaped serrated cutter disc. The rocker arm 32 points to the rotating bracket 21 in the radial direction of the rotating bracket 21, the cutting head 34 with a cutter disc 33 is arranged on the upper end surface of the radial inner end of the rocker arm 32, the driving motor 35 is arranged on the upper end surface of the radial outer end of the rocker arm 32, and the lower end surface of the radial outer end of the rocker arm 32 is hinged with a rotating cylinder 36 that drives the rocker arm 32 to rotate, and the end of the rotating cylinder 36 away from the telescopic end is hinged on the machine base 1.
[0050] refer to Figure 1-Figure 5 When working, the casting 5 to be cut is placed on the positioning seat 41 of the loading station 22, and the driving mechanism drives the rotating bracket 21 to rotate 90° clockwise to rotate the casting 5 to the first cutting station 23. At this time, the pressing member 42 presses and covers the casting 5 to fix the casting 5, and the first cutting of the casting 5 is achieved through the cutting mechanism 3;
[0051] After the first cutting of the casting 5 is completed, the rotating bracket 21 continues to rotate 90° clockwise, and the casting 5 after the first cutting is rotated to the second cutting station 24, and the slug 51 is cut for the second time by another cutting mechanism 3, so that the slug 51 is cut off from the casting 5, and the slug 51 falls into the slug tray 11 under its own gravity;
[0052] Finally, the rotating bracket 21 continues to rotate clockwise by 90° to rotate the casting 5 after the cutting of the material head 51 to the unloading station 25, the pressing member 42 is released, and the casting 5 and the material head 51 are taken out at the unloading station 25, thereby realizing the cutting of the material head of the casting 5. In the working process, each time the rotating bracket 21 rotates 90°, the loading and unloading are performed at the loading station 22 and the unloading station 25.
[0053] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. They cannot be used to limit the protection scope of the utility model. All equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. An automatic cutting device for container foot castings, comprising a machine base, on which a casting clamping mechanism and a cutting mechanism are arranged, characterized in that: The casting clamping mechanism comprises a rotating bracket rotatably arranged on the machine base and a loading station, a first cutting station, a second cutting station and a unloading station sequentially arranged along the circumference of the rotating bracket, the loading station, the first cutting station, the second cutting station and the unloading station are all provided with a positioning assembly for fixing the casting, the positioning assembly comprises a positioning seat for supporting the casting, a clamping connecting rod group respectively arranged on both sides of the positioning seat in the width direction, and a driving member driving the clamping connecting rod group to rotate and cover the casting; The two cutting mechanisms are provided, and the two cutting mechanisms are fixed on the machine base along the circumference of the rotating bracket.
2. The automatic cutting device for container foot casting according to claim 1 is characterized in that: The clamping connecting rod group includes a clamping pull rod with one end hinged on the side of the positioning seat and a clamping rod vertically arranged at the other end of the clamping pull rod. The driving member includes a fixed seat arranged on the machine base and a driving cylinder hinged on the fixed seat. The telescopic end of the driving cylinder is vertically hinged on the clamping rod.
3. The automatic cutting device for container foot casting according to claim 2 is characterized in that: There are two clamping connecting rod groups, and connecting rods are hinged between the clamping rods in the two clamping connecting rod groups.
4. The automatic cutting device for container foot casting according to claim 3 is characterized in that: A sensing block cooperating with the connecting rod is arranged on the side of the positioning seat and between the two pressing rods. The sensing block is used to detect whether the pressing rod is pressed on the casting.
5. The automatic cutting device for container foot castings according to any one of claims 1 to 4, characterized in that: The rotating bracket is arranged in a cross shape, and reinforcing ribs are arranged between adjacent workstations.
6. The automatic cutting device for container foot castings according to claim 5 is characterized in that: The positioning seat is vertically provided with a debris blocking plate along the inner side end of the positioning seat in the length direction.
7. The automatic cutting device for container foot castings according to claim 6 is characterized in that: A material head tray is arranged on the rotating bracket below the positioning seat, and a material drop notch communicating with the material head tray is arranged on the positioning seat.
8. The automatic cutting device for container foot castings according to claim 6 or 7, characterized in that: The cutting mechanism includes a fixed frame vertically arranged on the machine base, a rocker arm hinged on the top of the fixed frame, a cutting head with a knife disc and a driving motor that drives the cutting head to work, the rocker arm points to the rotating bracket along the radial direction of the rotating bracket, the cutting head is arranged on the upper end surface of the radial inner end of the rocker arm, the driving motor is arranged on the upper end surface of the radial outer end of the rocker arm, the lower end surface of the radial outer end of the rocker arm is hinged with a rotating cylinder that drives the rocker arm to rotate, and the end of the rotating cylinder away from the telescopic end is hinged on the machine base.
Citation Information
Patent Citations
Automatic cutting machine for casting nozzle
CN214920917U