Pump body steel ball press-in device

By designing automatic feeding and pressing beading mechanism and pressing mechanism, the existing pump body steel beading pressing device has solved the problem of manual discharge of material, resulting in high loading and low efficiency, and automatic loading is achieved, improving efficiency and accuracy.

CN222843460UActive Publication Date: 2025-05-09ZHAOQING HONDA FOUNDRY CO LTD
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Patent Information

Application Number
CN202420950213.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-05-09
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing pump body steel ball pressing device requires manual discharge, which makes loading difficult and low efficiency, and the steel balls are small in size and easy to fall off and difficult to accurately place.

Method used

A pump body steel ball pressing device is designed, including a beading mechanism and a pressing mechanism. The upper bead mechanism consists of a hopper, a conveying tongue and a upper bead driver, which can automatically feed the feed to the hole of the pump body; the pressing mechanism consists of a pressing drive and a pressing needle, which can automatically press the steel ball into the hole of the pump body.

Benefits of technology

By automatically feeding and pressing the steel balls, the difficulty of loading is reduced, the loading efficiency is improved, and errors in manual operation and the problem of falling steel balls are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile accessory machining, and discloses a pump body steel ball press-in device which comprises a rack. A positioning column for positioning the pump body is arranged on the positioning seat; the bead feeding mechanism comprises a hopper, a conveying tongue and a bead feeding driver, the driver and the hopper are both arranged on the rack, a discharging hole is formed in the lower portion of the hopper, the conveying tongue is located between the hopper and the positioning base, a supporting groove used for containing steel balls is formed in the conveying tongue, the driver drives the conveying tongue to transversely move between the hopper and the positioning base, and the lower portion of the supporting groove is open; and the pressing-in mechanism comprises a pressing-in driver and a pressing needle, the pressing-in driver is arranged on the rack, and the pressing needle is driven by the pressing-in driver to extend to the positioning column from the position above the bracket. According to the pump body steel ball press-in device, the ball feeding mechanism and the press-in mechanism are arranged, a pump body is positioned and placed on the positioning seat, the ball feeding mechanism can automatically feed materials to holes of the pump body, manual placement is not needed, the feeding difficulty is reduced, and the feeding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to a pump body steel ball pressing device. Background Art

[0002] A car's cooling system uses a water pump to supply heat to the engine, reducing engine temperature. The pump body is equipped with steel balls, which must be pressed into the steel ball holes on the pump body during assembly. Currently, the steel balls in the pump body are manually loaded. However, due to their small size of only 3mm, they are easily dropped during manual loading, making precise placement difficult and cumbersome. This results in difficult and inefficient loading.

[0003] It can be seen that there is still room for improvement in the current pump body steel ball pressing device. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the background technology.

[0005] The utility model provides a pump body steel ball pressing device, comprising:

[0006] frame;

[0007] A positioning seat, wherein the positioning seat is provided with a positioning column for positioning the pump body;

[0008] A ball loading mechanism, comprising a hopper, a conveying tongue, and a ball loading driver. The conveying tongue driver and the hopper are both mounted on the frame. A discharge hole is provided below the hopper. The conveying tongue is located between the hopper and the positioning seat. A bracket for placing steel balls is provided on the conveying tongue. The driver drives the conveying tongue to move laterally between the hopper and the positioning seat. The bracket is open below.

[0009] The pressing mechanism includes a pressing driver and a pressing needle. The pressing driver is arranged on the frame, and the pressing driver drives the pressing needle to extend from the top of the bracket to the positioning column.

[0010] The beneficial effects of the utility model are as follows: the pump body steel ball pressing device is configured with a ball loading mechanism and a pressing mechanism, and the pump body is positioned on the positioning seat. The ball loading mechanism can automatically feed the material to the hole of the pump body without manual placement, thereby reducing the difficulty of loading and improving the loading efficiency.

[0011] As some sub-solutions of the above technical solution, the top surface of the conveying tongue is flush with the bottom surface of the discharge hole.

[0012] As some sub-solutions of the above technical solution, the bead loading mechanism further includes an agitator and a stirring shaft, the agitator is arranged on the frame, and the agitator drives the stirring shaft to move in the hopper.

[0013] As some sub-solutions of the above technical solution, the agitator is a linear drive, and a spiral structure is provided on the outer wall of the agitator shaft.

[0014] As some sub-solutions of the above technical solution, the spiral structure is a spring.

[0015] As some sub-solutions of the above technical solution, the pressing mechanism further includes a steel ball sensor, and the steel ball sensor is connected to the pressing driver signal.

[0016] As some sub-solutions of the above technical solution, the pump body steel ball pressing device also includes a clamping mechanism, which includes a clamping driver and a clamping block. The clamping driver is arranged on the frame, and the clamping driver drives the clamping block to move toward the positioning seat to clamp the pump body.

[0017] As some sub-solutions of the above technical solution, the clamping mechanism also includes a clamping seat, a clamping spring, a pressure rod and a limit plate. The clamping driver is driven and connected to the clamping seat. A sliding hole is provided on the clamping seat. The pressure rod slides along the sliding hole. The clamping block is located on the side of the pressure rod facing the positioning seat. The limit plate and the clamping block are respectively connected to both sides of the pressure rod. The clamping spring is located between the clamping block and the clamping seat.

[0018] As some sub-solutions of the above technical solution, the pump body steel ball pressing device also includes a lateral positioning drive and a lateral positioning rod. The lateral positioning drive is arranged on the frame, and the lateral positioning drive drives the lateral positioning rod to move toward the positioning seat.

[0019] As some sub-solutions of the above technical solution, the inner diameter of the blanking hole is reduced from top to bottom. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 This is a structural diagram of an embodiment of a pump body steel ball pressing device;

[0022] Figure 2 for Figure 1 A partial enlarged view of point A in the middle;

[0023] Figure 3 Schematic diagram of the structure of the conveying tongue from a top view;

[0024] Figure 4 Schematic diagram of the cross section of the delivery tongue.

[0025] In the accompanying drawings: 1-frame;

[0026] 2- positioning seat;

[0027] 31-hopper; 32-conveying tongue; 321-bracket; 33-bead driver; 34-agitator; 35-agitation shaft;

[0028] 4-pressing mechanism; 41-pressing driver; 42-pressing needle; 43-steel ball sensor;

[0029] 51-clamping driver; 52-clamping block; 53-clamping seat; 54-clamping spring; 55-pressure rod; 56-limiting plate;

[0030] 61- lateral positioning driver; 62- lateral positioning rod. DETAILED DESCRIPTION

[0031] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0032] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0033] In the description of this utility model, "several" means an indefinite quantity, "multiple" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, and "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" is solely for the purpose of distinguishing technical features and should not be understood to indicate or imply relative importance, or to implicitly indicate the number or order of the technical features indicated. "And / or" throughout the text represents three parallel solutions. For example, "A and / or B" indicates a solution where A satisfies, a solution where B satisfies, or a solution where both A and B satisfy.

[0034] In the description of the present invention, if there is a short sentence containing multiple parallel features, the attributive defines the closest feature, for example: B and C are arranged on A, and E is connected to D, which means that B is arranged on A and E is connected to D, and does not constitute a limitation on C; however, attributives that express the relationship between features, such as "spaced arrangement" and "circular arrangement", do not belong to this category. If the word "all" is preceded by an attributive, it means that all features in the short sentence are limited, such as B, C, and D are all arranged on A, which means that B, C, and D are all arranged on A. In a sentence with an omitted subject, the omitted subject is the subject of the previous sentence, that is, B is arranged on A, including C, which means that B is arranged on A and A includes C.

[0035] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0036] The following combination Figures 1 to 4 The embodiments of the present utility model are described.

[0037] The present embodiment relates to a pump body steel ball pressing device, which can conveniently and quickly press steel balls into preset steel ball holes on the pump body.

[0038] The pump body steel ball pressing device of this embodiment includes:

[0039] Rack 1;

[0040] A positioning seat 2, wherein the positioning seat 2 is provided with a positioning column for positioning the pump body;

[0041] A ball loading mechanism includes a hopper 31, a conveying tongue 32, and a ball loading driver 33. The ball loading driver 33 and the hopper 31 are both located on the frame 1. A discharge hole is provided below the hopper 31. The conveying tongue 32 is located between the hopper 31 and the positioning seat 2. A bracket 321 for placing steel balls is provided on the conveying tongue 32. The driver drives the conveying tongue 32 to move horizontally between the hopper 31 and the positioning seat 2. The bracket 321 is open below.

[0042] The pressing mechanism 4 includes a pressing driver 41 and a pressing needle 42 . The pressing driver 41 is provided on the frame 1 . The pressing driver 41 drives the pressing needle 42 to extend from above the bracket 321 toward the positioning column.

[0043] The pump body steel ball pressing device is configured with a ball loading mechanism and a pressing mechanism 4. The pump body is positioned on the positioning seat 2. The ball loading mechanism can automatically feed the material to the hole of the pump body without manual placement, reducing the difficulty of loading and improving the loading efficiency.

[0044] Specifically, the pump body is sleeved on the positioning column, and steel balls are pre-stored in the hopper 31. The steel balls fall downward from the discharge hole of the hopper 31 to the bracket 321. The ball loading driver 33 drives the conveying tongue 32 to move, so that the bracket 321 moves the steel balls to the top of the steel ball hole of the pump body, and then the pressing driver 41 drives the pressing needle 42 to press the steel balls down to the steel ball hole of the pump body, thereby completing the assembly. The loading process does not require manual participation, which reduces the labor intensity of workers and improves the efficiency of the process.

[0045] In this embodiment, to prevent steel balls from falling out of the discharge hole of hopper 31, the top surface of the conveying tongue 32 is flush with the bottom surface of the discharge hole. This leveling allows the top surface of the conveying tongue 32 to seal the discharge hole after the bracket 321 of the conveying tongue 32 leaves the discharge hole, preventing the steel balls from falling out. Thus, the movement of the conveying tongue 32 enables coordinated feeding of the discharge hole of hopper 31 and the bracket 321, eliminating the need for a separate discharge switch at the discharge hole, resulting in a streamlined and ingenious structure.

[0046] In this embodiment, the inner diameter of the feed hole decreases from top to bottom, so that when the steel ball falls into the feed hole, the top of the steel ball can be lower than the feed hole, but it will not fall out from the bottom of the feed hole. The inner diameter of the lower end of the feed hole is designed to be slightly smaller than the outer diameter of the steel ball, so that the feed hole can catch the steel ball and prevent it from falling out under the action of its own weight. At the same time, when pushed by the pressing needle 42, the steel ball can be pushed out of the feed hole by the pressing needle 42, ensuring that the steel ball can be pressed into the steel ball hole normally.

[0047] In this embodiment, to alleviate the problem of steel balls being blocked in the discharge hole and preventing discharge, the ball loading mechanism further includes an agitator 34 and an agitator shaft 35. The agitator 34 is mounted on the frame 1 and drives the agitator shaft 35 to move within the hopper 31. When the steel balls are stuck together and cannot fall from the discharge hole, the agitator 34 drives the agitator shaft 35 to rotate, thereby disturbing the steel balls and helping them fall from the discharge hole, thereby improving the operational stability of the pump body steel ball pressing device.

[0048] Specifically, the agitator 34 is a linear actuator, and the outer wall of the agitator shaft 35 is provided with a spiral structure. By providing the spiral structure on the outer wall of the agitator shaft 35, the agitator 34 uses the linear actuator to drive the agitator shaft 35 in a linear motion. The spiral structure achieves both longitudinal and lateral disturbances on the steel balls, achieving a good agitation effect. In this embodiment, the spiral structure is a spring. Using a spring has the advantages of readily available materials and low cost.

[0049] The pressing mechanism 4 also includes a steel ball sensor 43, which is signal-connected to the pressing driver 41. The steel ball sensor 43 is used to determine whether the steel ball has been positioned and placed in the steel ball hole of the pump body. When the steel ball sensor 43 detects that the steel ball has been successfully positioned and placed in the steel ball hole, it sends a signal to the pressing driver 41, which drives the pressing pin 42 to move downward, pressing the steel ball into the steel ball hole. This ensures stable pressing of the steel ball into the steel ball hole. The steel ball sensor 43 can be a photoelectric sensor, which is positioned toward the steel ball hole and feedbacks different signals depending on the distance between the photoelectric sensor and the steel ball hole. When the steel ball is placed in the steel ball hole, the distance signal received by the photoelectric sensor changes, and the distance between the photoelectric sensor and the steel ball hole decreases. The photoelectric sensor then feeds back a signal to the controller, which then issues a command to the pressing driver 41 to drive the pressing pin 42 to press the steel ball into the steel ball hole. The controller can be a conventional single-chip microcomputer or a PLC. The PLC model can be Mitsubishi FX series FX3U-128MR-ES-A, and the MCU model can be STMicroelectronics STM32F103, STM32F407, Philips LPC2220, Samsung S3C2440, etc.

[0050] The pump body steel ball pressing device also includes a clamping mechanism, which includes a clamping driver 51 and a clamping block 52. The clamping driver 51 is installed on the frame 1 and drives the clamping block 52 to move toward the positioning seat 2 to clamp the pump body. By configuring the clamping mechanism, after the pump body is placed on the positioning post, the clamping driver 51 drives the clamping block 52 to press the pump body, so that the pump body remains fixed on the positioning post. This can limit the movement of the pump body during steel ball pressing, thereby improving the accuracy of steel ball pressing.

[0051] To prevent damage to the pump body due to excessive pressure from the clamping mechanism, the clamping mechanism further includes a clamping seat 53, a clamping spring 54, a pressure rod 55, and a limiting plate 56. The clamping driver 51 is drivably connected to the clamping seat 53. The clamping seat 53 is provided with a sliding hole, along which the pressure rod 55 slides. The clamping block 52 is located on the side of the pressure rod 55 facing the positioning seat 2. The limiting plate 56 and the clamping block 52 are respectively connected to both sides of the pressure rod 55. The clamping spring 54 is located between the clamping block 52 and the clamping seat 53. When the clamping driver 51 is actuated, it drives the clamping seat 53 to move toward the pump body. The spring supports the clamping block 52 against the clamping seat 53. When the clamping block 52 presses the pump body, the spring acts as a flexible element to push the clamping block 52 against the pump body, thereby preventing the clamping block 52 from exerting excessive pressure on the pump body and damaging the pump body. Alternatively, a transversely positioned traverse cylinder can be configured to drive the clamping mechanism to move, so that when the clamping mechanism is actuated, the pressing assembly can also be driven to move laterally away from above the positioning post to facilitate placement of the pump body. Alternatively, the clamping actuator can be configured as a rotary clamping cylinder, so that the clamping block 52 rotates out of the space where the pump body is located when it is not clamping the pump body.

[0052] The pump body steel ball pressing device also includes a lateral positioning driver 61 and a lateral positioning rod 62. The lateral positioning driver 61 is installed on the frame 1 and drives the lateral positioning rod 62 to move toward the positioning seat 2. By configuring the lateral positioning driver 61 and the lateral positioning rod 62, when the pump body is placed in the positioning column, the lateral positioning driver 61 drives the lateral positioning rod 62 to move to the corresponding position on the pump body, which can apply a positioning force to the pump body from the side, further strengthening the fixing effect of the pump body and further improving the accuracy of the steel ball pressing.

[0053] The working process of the pump body steel ball pressing device is as follows: the clamping driver 51 and the lateral positioning driver 61 of the clamping mechanism first operate to clamp and position the pump body in the positioning column. After clamping in place, the operator starts the ball loading mechanism to drive the conveying tongue 32 to move, and the pressing needle 42 presses against the bracket 321, pressing the steel ball on the bracket 321 into the steel ball hole of the pump body, thereby completing the process of pressing the steel column into the pump body.

[0054] The above specifically describes the preferred embodiments of the present invention, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.

Claims

1. Pump body steel ball pressing device, characterized by: include: Rack (1); A positioning seat (2), wherein a positioning column for positioning the pump body is provided on the positioning seat (2); A ball loading mechanism, the ball loading mechanism comprising a hopper (31), a conveying tongue (32) and a ball loading driver (33), the ball loading driver (33) and the hopper (31) are both arranged on the frame (1), a material discharge hole is arranged below the hopper (31), the conveying tongue (32) is located between the hopper (31) and the positioning seat (2), a bracket (321) for placing steel balls is arranged on the conveying tongue (32), the driver drives the conveying tongue (32) to move horizontally between the hopper (31) and the positioning seat (2), and the bracket (321) is open below; A pressing mechanism (4), the pressing mechanism (4) comprising a pressing driver (41) and a pressing needle (42), the pressing driver (41) being arranged on the frame (1), the pressing driver (41) driving the pressing needle (42) to extend from above the bracket (321) toward the positioning column.

2. The pump body steel ball pressing device according to claim 1, characterized in that: The top surface of the conveying tongue (32) is flush with the bottom surface of the discharge hole.

3. The pump body steel ball pressing device according to claim 1, characterized in that: The bead loading mechanism further comprises a stirrer (34) and a stirring shaft (35); the stirrer (34) is arranged on the frame (1); and the stirrer (34) drives the stirring shaft (35) to move in the hopper (31).

4. The pump body steel ball pressing device according to claim 3 is characterized in that: The stirrer (34) is a linear drive, and a spiral structure is provided on the outer wall of the stirring shaft (35).

5. The pump body steel ball pressing device according to claim 4, characterized in that: The spiral structure is a spring.

6. The pump body steel ball pressing device according to claim 1, characterized in that: The pressing mechanism (4) further comprises a steel ball sensor (43), and the steel ball sensor (43) is connected to the pressing driver (41) via a signal.

7. The pump body steel ball pressing device according to claim 1, characterized in that: The pump body steel ball pressing device also includes a clamping mechanism, which includes a clamping driver (51) and a clamping block (52). The clamping driver (51) is arranged on the frame (1), and the clamping driver (51) drives the clamping block (52) to move toward the positioning seat (2) to clamp the pump body.

8. The pump body steel ball pressing device according to claim 7, characterized in that: The clamping mechanism also includes a clamping seat (53), a clamping spring (54), a pressure rod (55) and a limiting plate (56); the clamping driver (51) is drivingly connected to the clamping seat (53); a sliding hole is provided on the clamping seat (53); the pressure rod (55) slides along the sliding hole; the clamping block (52) is located on the side of the pressure rod (55) facing the positioning seat (2); the limiting plate (56) and the clamping block (52) are respectively connected to the two sides of the pressure rod (55); the clamping spring (54) is located between the clamping block (52) and the clamping seat (53).

9. The pump body steel ball pressing device according to claim 1, characterized in that: The pump body steel ball pressing device also includes a lateral positioning driver (61) and a lateral positioning rod (62), wherein the lateral positioning driver (61) is arranged on the frame (1), and the lateral positioning driver (61) drives the lateral positioning rod (62) to move toward the positioning seat (2).

10. The pump body steel ball pressing device according to claim 1 or 2, characterized in that: The inner diameter of the feeding hole decreases from top to bottom.