New energy battery rack base handle assembling machine

By designing a new energy battery rack base handle assembly machine that integrates pressure rod cylinders, transverse mobile motors, plate feeding motors, locking screw motors and robots, the lack of automatic loading, multi-station simultaneous assembly and automatic loading functions in the existing technology is solved, and an efficient and automated production process is achieved.

CN222843489UActive Publication Date: 2025-05-09DALIAN YUHONG SMART SCI&TECH CO LTD
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Patent Information

Application Number
CN202421364614.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-16
Publication Date
2025-05-09
Estimated Expiration
2034-06-16

AI Technical Summary

Technical Problem

The existing handle assembly machines cannot realize automatic loading, simultaneous assembly and automatic loading of multiple stations, resulting in low working efficiency and automation.

Method used

A new energy battery rack base handle assembly machine is designed, using components such as pressure rod cylinders, transverse mobile motors, plate feeding motors, locking screw motors and robots to realize automatic loading, simultaneous assembly and automatic loading of multiple stations.

Benefits of technology

It improves work efficiency and automation, realizes automatic production, reduces labor costs, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222843489U_ABST
    Figure CN222843489U_ABST
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Abstract

The utility model discloses a new energy battery rack base handle assembling machine, which belongs to the technical field of battery rack assembling and comprises a rack, a pressing rod cylinder is arranged in the middle of the rack in a lifting manner through a lifting motor, side plates are conveyed through a plate conveying motor, screw locking motors are arranged on the outer sides of the pressing rod cylinder, and the screw locking motors are arranged on the outer sides of the pressing rod cylinder. Screw gun heads are arranged at the output ends of the screw locking motors correspondingly and drive screws into the side plates and the ends of the long shafts. The long shaft automatically moves to the lifting frame body along the material plate, the lifting frame body automatically feeds the long shaft when moving upwards through the lifting motor, the side plates are pushed to the two ends of the long shaft through the plate feeding motor and the plate feeding air cylinder, and the seat stand motor drives the screw locking motors on the two sides to synchronously move. Compared with traditional single-station machining, the two side plates can be assembled to the ends of the four long shafts at the same time, the working efficiency can be effectively improved, the automation degree can be improved, and automatic production can be accelerated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery rack assembly, and in particular relates to a new energy battery rack base handle assembly machine. Background Art

[0002] The handle of the new energy battery base is a component installed on the new energy battery base. It mainly plays the role of facilitating the operation and movement of the new energy battery. By holding the handle, the battery can be installed, disassembled, carried and other operations can be performed relatively easily, making the related operations more convenient and labor-saving. During production, the side panels and the long axis in the middle are produced separately, and then assembled to form the battery rack base handle. The Chinese patent announcement number CN108971962B discloses an automatic handle assembly and locking machine, including a bottom plate, front and rear sliding plates are arranged on the bottom plate, and the front and rear sliding plates are provided with a left handle seat assembly mechanism and a right handle seat assembly mechanism; the bottom plate is also provided with a left screw locking mechanism and a right screw locking mechanism corresponding to the left handle seat assembly mechanism and the right handle seat assembly mechanism respectively; after the handle steel pipe, the left handle seat and the right handle seat are respectively placed in the corresponding positions of the present invention, the present invention can automatically complete the assembly and locking, thereby improving the assembly efficiency of the handle assembly group, reducing labor costs, and improving quality.

[0003] The problem with the prior art is that the existing handle assembly machine cannot realize the functions of automatic loading, multi-station simultaneous assembly and automatic unloading, which leads to low working efficiency and automation, and needs further improvement. Summary of the invention

[0004] In view of the problems existing in the prior art, the utility model provides a new energy battery rack base handle assembly machine, which has the advantages of automatic loading, multi-station simultaneous assembly, automatic unloading, high work efficiency and automation. It solves the problem that the existing handle assembly machine cannot realize the functions of automatic loading, multi-station simultaneous assembly and automatic unloading, thereby resulting in low work efficiency and automation.

[0005] The utility model is implemented as follows: a new energy battery rack base handle assembly machine comprises a frame, a pressure rod cylinder is arranged in the middle part of the frame through a lifting motor, a lateral moving motor is arranged at the bottom of the pressure rod cylinder, the long axis to be assembled is loaded from both sides of the pressure rod cylinder, and the long axis is pressed against by the pressure rod cylinder, a plurality of side plates are arranged at both ends of the long axis, the side plates are transported by a plate feeding motor, and the side plates are pushed to the end of the long axis by the plate feeding cylinder, a pressure plate cylinder is arranged on both sides of the pressure rod cylinder, a screw locking motor is arranged on the outer side of the pressure plate cylinder, the screw locking motors on both sides are relatively moved by the seat motor, a screw gun head is arranged at the output end of the screw locking motor, and the screw gun head drives the screws into the side plates and the end of the long axis, a robot for unloading is arranged on one side of the frame, and two product holding cylinders are installed on the mechanical arm at the end of the robot, and claws for clamping products are arranged on the two product holding cylinders.

[0006] As a preferred embodiment of the utility model, the pressure rod cylinders are provided in four groups, with two being provided in each group and respectively installed on the lifting frame, and the pressure rod cylinders are provided at an angle to press the long axis tightly.

[0007] As a preferred embodiment of the utility model, rotating cylinders are provided on both sides of the pressure rod cylinder, and the rotating cylinders are pressed against both ends of the side plates.

[0008] As a preferred embodiment of the utility model, a screw material box is arranged above the screw gun head, and an automatic loading tray for automatic screw loading is arranged on one side of the screw gun head.

[0009] As a preferred embodiment of the utility model, safety gratings are fixedly installed at both ends of the frame, and a control terminal is fixedly installed at one end of the frame.

[0010] As a preferred embodiment of the present invention, a start button and an emergency stop button are installed on both sides of the material plate for conveying the long shaft.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] The utility model enables the long axis to automatically move along the material plate to the lifting frame body, and the lifting frame body automatically loads the long axis when it moves upward through the lifting motor, tightens the long axis through the pressure rod cylinder, and brings the long axis to the processing position through the horizontal moving motor.

[0013] At the same time, the side panels are pushed to both ends of the long shaft by the plate feeding motor and the plate feeding cylinder, and the side panels are fixed by the pressure cylinder and the rotating cylinder to ensure the stability of the side panels during assembly. The locking screw motors on both sides are driven by the base motor to move synchronously, so that the two side panels can be assembled to the ends of the four long shafts at the same time.

[0014] Compared with traditional single-station processing, the above technical solution can effectively improve work efficiency, increase the degree of automation, and speed up automatic production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall first-view three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall second-viewing perspective three-dimensional structure of the utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the screw locking motor of the utility model;

[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the middle pressure rod cylinder of the utility model;

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the long axis and the material plate in the utility model;

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the rotary cylinder and the pressure plate cylinder in the utility model;

[0021] Figure 7 It is a three-dimensional structural schematic diagram of the central delivery plate cylinder and the side plate of the utility model.

[0022] In the figure: 1. Holding claw; 2. Product holding cylinder; 3. Robot; 4. Plate feeding cylinder; 5. Safety grating; 6. Start button; 7. Emergency stop button; 8. Side panel; 9. Screw locking motor; 10. Table motor; 11. Plate feeding motor; 12. Long axis; 13. Rotating cylinder; 14. Plate pressing cylinder; 15. Screw gun head; 16. Press rod cylinder; 17. Lifting motor; 18. Horizontal moving motor; 19. Screw material box; 20. Rack; 21. Control terminal. DETAILED DESCRIPTION

[0023] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0024] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0025] like Figures 1 to 7As shown, the new energy battery rack base handle assembly machine provided by the embodiment of the utility model includes a frame 20, a pressure rod cylinder 16 is set in the middle of the frame 20 through the lifting motor 17, and a horizontal moving motor 18 is set at the bottom of the pressure rod cylinder 16. The long shaft 12 to be assembled is loaded from both sides of the pressure rod cylinder 16, and the long shaft 12 is pressed tightly by the pressure rod cylinder 16. A plurality of side plates 8 are set at both ends of the long shaft 12, and the side plates 8 are transported by the feeding motor 11. The side plates 8 are pushed to the end of the long shaft 12 by the feeding cylinder 4, and the pressure rod cylinder 16 is used to press the long shaft 12. A pressure plate cylinder 14 is provided on both sides of the rod cylinder 16, and a screw locking motor 9 is provided on the outer side of the pressure plate cylinder 14. The screw locking motors 9 on both sides are relatively moved by the base motor 10. The output ends of the screw locking motors 9 are provided with screw gun heads 15. The screw gun heads 15 drive screws into the side plates 8 and the ends of the long shafts 12. A robot 3 for unloading is provided on one side of the frame 20. Two product holding cylinders 2 are installed on the mechanical arms at the ends of the robot 3. Both product holding cylinders 2 are provided with claws 1 for clamping products.

[0026] Furthermore, there are four groups of pressure rod cylinders 16, with two cylinders in each group, which are respectively installed on the lifting frame. The pressure rod cylinders 16 are tilted to press the long shaft 12 tightly.

[0027] The lifting frame 12 is driven by the lifting motor 17 to move the long axis 12 to the processing point.

[0028] Furthermore, rotating cylinders 13 are provided on both sides of the compression rod cylinder 16 , and the rotating cylinders 13 press against both ends of the side plates 8 .

[0029] During actual use, several side plates 8 are driven into the channels on both sides of the material plate in sequence by the plate feeding motor 11, and the side plates 8 are pushed by starting the plate feeding cylinder 4 to move along the channel to the two ends of the long axis 12, and the pressure plate cylinders 14 at both ends are started to press the side plates 8 tightly, and then the two ends of the side plates 8 are fixed by starting the rotating cylinders 13 at both ends to improve the stability of the side plates 8 during the processing process.

[0030] Furthermore, a screw material box 19 is arranged above the screw gun head 15, and an automatic loading tray for automatic screw loading is arranged on one side of the screw gun head 15.

[0031] In the present application, the discharge end of the automatic loading tray corresponds to the end of the screw gun head 15, and the screws can be delivered to the screw gun head 15. The base motor 10 simultaneously drives the screw locking motors 9 on both sides to move, and the screw locking motor 9 drives the screw gun head 15 to rotate, and the screws are gradually installed on the long shaft 12 and the side panel 8 to realize automatic assembly.

[0032] Furthermore, safety gratings 5 ​​are fixedly installed at both ends of the frame 20, a control terminal 21 is fixedly installed at one end of the frame 20, and a start button 6 and an emergency stop button 7 are installed on both sides of the material plate for conveying the long shaft 12.

[0033] In the present application, by setting safety gratings 5 ​​at both ends of the frame 20, a signal can be sent out in time when a person is detected entering a dangerous area, and the machine can be quickly stopped by the emergency stop button 7, thereby ensuring production safety and improving the safety level.

[0034] The working principle of this utility model:

[0035] When in use, the lifting frame is driven upward by starting the lifting motor 17 to load the long shafts 12 on both sides at the same time, the plate feeding motor 11 is started to transport the side plates 8 to the middle, and then the plate feeding cylinder 4 is started to move the side plates 8 along the channel to the two ends of the long shaft 12, and then the pressure rod cylinder 16 is started to press the long shaft 12, and the two ends of the long shaft 12 are aligned with the positions of the reserved holes of the side plates 8 through the lateral movement motor 18, and the pressure plate cylinder 14 is started to press the side plates 8 tightly, and then the seat motor 10 drives the screw locking motors 9 on both sides to move toward the middle, and the screw locking motor 9 drives the screw gun head 15 to rotate, and the screws are driven into the side plates 8 and the long shaft 12. After the screws are driven, the screw locking motor 9 is driven by the seat motor 10 to return to the origin, and the pressure plate cylinder 14 and the pressure rod cylinder 16 are reset, and the robot 3 is started to drive the claw 1 to move, and the product holding cylinder 2 drives the claw 1 to take the product away. After taking the parts, it returns to the standby position for subsequent loading and assembly.

[0036] To sum up: the new energy battery rack base handle assembly machine, by making the long axis 12 automatically move along the material plate to the lifting frame, the lifting frame automatically loads the long axis 12 when it moves upward through the lifting motor 17, and the long axis 12 is tightened by the pressure rod cylinder 16, and the long axis 12 is brought to the processing position by the horizontal moving motor 18. At the same time, the side panels 8 are pushed to the two ends of the long axis 12 by the feeding motor 11 and the feeding cylinder 4, and the side panels 8 are fixed by the pressure plate cylinder 14 and the rotating cylinder 13 to ensure the stability of the side panels 8 during assembly. The locking screw motors 9 on both sides are driven by the seat motor 10 to move synchronously, so that the two side panels 8 are assembled to the ends of the four long axes 12 at the same time. Compared with the traditional single-station processing, it can effectively improve work efficiency, improve the degree of automation, and accelerate automatic production.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy battery rack base handle assembly machine, comprising a rack (20), characterized in that: A pressure rod cylinder (16) is provided in the middle of the frame (20) for lifting and lowering by means of a lifting motor (17), and a lateral moving motor (18) is provided at the bottom of the pressure rod cylinder (16). The long shaft (12) to be assembled is loaded from both sides of the pressure rod cylinder (16), and the long shaft (12) is pressed against by the pressure rod cylinder (16). A plurality of side plates (8) are provided at both ends of the long shaft (12), and the side plates (8) are transported by means of a plate feeding motor (11). The side plates (8) are pushed to the ends of the long shaft (12) by means of a plate feeding cylinder (4), and pressure plate cylinders (1 4), screw locking motors (9) are arranged on the outside of the pressure plate cylinder (14), and the screw locking motors (9) on both sides are relatively movable through the base motor (10), and the output ends of the screw locking motors (9) are arranged with screw gun heads (15), and the screw gun heads (15) drive screws into the side plates (8) and the ends of the long shafts (12). A robot (3) for unloading is arranged on one side of the frame (20), and two product holding cylinders (2) are installed on the mechanical arm at the end of the robot (3), and the two product holding cylinders (2) are provided with claws (1) for clamping products.

2. The new energy battery rack base handle assembly machine according to claim 1, characterized in that: The pressure rod cylinders (16) are provided in four groups, with two cylinders in each group, which are respectively installed on the lifting frame. The pressure rod cylinders (16) are arranged at an angle to press the long shaft (12) tightly.

3. The new energy battery rack base handle assembly machine according to claim 1, characterized in that: Rotating cylinders (13) are provided on both sides of the compression rod cylinder (16), and the rotating cylinders (13) are pressed against both ends of the side plates (8).

4. The new energy battery rack base handle assembly machine according to claim 1, characterized in that: A screw material box (19) is arranged above the screw gun head (15), and an automatic loading tray for automatically loading screws is arranged on one side of the screw gun head (15).

5. The new energy battery rack base handle assembly machine according to claim 1, characterized in that: Safety gratings (5) are fixedly mounted on both ends of the frame (20), and a control terminal (21) is fixedly mounted on one end of the frame (20).

6. The new energy battery rack base handle assembly machine according to claim 1, characterized in that: A start button (6) and an emergency stop button (7) are installed on both sides of the material plate for conveying the long shaft (12).

Citation Information

Patent Citations

  • Automatic handle assembly and locking machine

    CN108971962B