Chamfering machine for lens production

By designing a chamfering machine for lens production including mounting frame, rotary clamping part, grinding motor and loading part, the problem that existing chamfering machines cannot effectively control the chamfer angle and realize automated uniform rotation processing is solved, and the efficiency and stability of lens chamfering processing are improved.

CN222843739UActive Publication Date: 2025-05-09FUYUAN (ZHONGSHAN) OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202421843643.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-09
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

During the use of existing chamfer machines, it is not convenient to control the angle of chamfers, and it is impossible to achieve automatic uniform rotation processing, which reduces the processing efficiency of lens chamfers.

Method used

A chamfering machine for lens production is designed, including a mounting frame, a rotary clamping part, a grinding motor and a feeding part. The vacuum generator forms a negative pressure inside the hollow tube, and the combination of the extrusion block and the single-axis cylinder ensures the stability of the lens; through the combination of the lifting cylinder and the rotating bracket, the angle and position of the grinding motor can be easily adjusted to adapt to different lens sizes and chamfering requirements.

Benefits of technology

It realizes flexible control of lens chamfer angle, improves the efficiency and stability of lens chamfer processing, and adapts to different lens sizes and chamfer requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chamfering machine for lens production, which comprises a mounting rack, the bottom of the mounting rack is fixedly connected with a double-shaft cylinder, and the telescopic end of the double-shaft cylinder is fixedly connected with a connecting plate; the utility model relates to a lens fixing device which comprises a mounting frame, a vacuum generator and a rotary clamping part, the rotary clamping part is arranged at the top of the mounting frame, the rotary clamping part comprises a hollow pipe and an extrusion block, negative pressure can be formed in the hollow pipe, and the extrusion block is arranged at the end part of the hollow pipe in a sliding manner, and the lens fixing device has the beneficial effects that the negative pressure is formed in the hollow pipe by utilizing the vacuum generator, so that a lens can be reliably adsorbed and fixed; the extrusion block is matched with the single-shaft air cylinder, so that the stability of the lens is further ensured, and the lens cannot move or lose position in the machining process; through the combination of the lifting air cylinder and the rotating support, the angle and position of the grinding motor can be easily adjusted, machining can be conducted according to the chamfering angle requirement of a lens so as to adapt to different lens sizes and chamfering requirements, and the equipment can flexibly meet different machining requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens processing, in particular to a chamfering machine for lens production. Background Art

[0002] Coated glass lenses refer to glass products that have one or more layers of thin films coated on the surface of ordinary glass lenses through a specific process. These films are usually composed of one or more inorganic or organic substances, with the purpose of changing the optical properties of the glass or enhancing its functional characteristics. They can reduce surface reflections, improve transmittance and visual clarity. They are widely used in camera lenses, eyeglass lenses and optical instruments.

[0003] During the lens production process, it is necessary to use a chamfering machine to chamfer the lens. Chamfering can eliminate sharp cuts on the edge of the lens and make the edge smoother. Compared with sharp lenses without chamfers, such lenses are safer, and through chamfering, bumps or corner drops on the edge of the lens can be avoided, thereby improving the durability of the lens; during the use of the current chamfering machine, it is not convenient to control the chamfering angle, and it is impossible to achieve automatic uniform rotation processing, which reduces the processing efficiency of lens chamfering. Utility Model Content

[0004] The purpose of the utility model is to provide a chamfering machine for lens production to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a chamfering machine for lens production, comprising:

[0006] A mounting frame, a double-axis cylinder is fixedly connected to the bottom of the mounting frame, and a connecting plate is fixedly connected to the telescopic end of the double-axis cylinder;

[0007] A rotating clamping part, which is placed on the top of the mounting frame, and includes a hollow tube in which negative pressure can be formed and an extrusion block slidably arranged at the end of the hollow tube, a driving part for driving the hollow tube to rotate is arranged on the outside of the hollow tube, and a single-axis cylinder for driving the extrusion block is arranged on the outside of the extrusion block;

[0008] A grinding motor is placed at the end of the hollow tube, the outer side of the grinding motor is rotatably connected to a rotating bracket, and the outer side of the grinding motor is provided with a fastener connected to the rotating bracket for adjusting the inclination angle of the grinding motor.

[0009] Preferably, it also includes a loading part, which includes a No. 1 linear module, a No. 2 intermediate module vertically downwards is installed on the moving slide of the No. 1 linear module, and a pneumatic clamp is installed on the moving slide of the No. 2 intermediate module for loading and unloading lenses.

[0010] Preferably, the bottom of the mounting frame is fixedly connected to the equipment frame, the top of the mounting frame is slidably connected to the fixing plate and the U-shaped frame, and the fixing plate and the U-shaped frame are both fixedly connected to the connecting plate.

[0011] Preferably, a fixed cylinder is fixedly connected to the middle part of the fixed plate, and the hollow tube rotates in the middle part of the fixed cylinder. The driving part includes a driving motor fixed to one side of the fixed plate, and the driving motor is connected to the hollow tube through a transmission gear set. A rotating joint is installed at the end of the hollow tube, and a vacuum generator is connected to the outside of the rotating joint.

[0012] Preferably, a sliding pressure rod is vertically fixed to the middle of the extrusion block, the sliding pressure rod is slidably connected to the U-shaped frame, a single-axis cylinder is fixed to the middle of the U-shaped frame, and the output end of the single-axis cylinder is fixedly connected to the sliding pressure rod.

[0013] Preferably, it further comprises a lifting cylinder fixedly connected to one side of the equipment frame, the output end of the lifting cylinder is fixedly connected to a lifting plate, and the lifting plate is slidably connected to the equipment frame.

[0014] Preferably, the rotating bracket is movably mounted on the top of the lifting plate by a screw rod, the side curvature of the rotating bracket has a limit groove of an arc-shaped structure, and the outside of the grinding motor is fixedly connected with a threaded rod that cooperates with the arc groove, and the fastener is a nut used in conjunction with the threaded rod.

[0015] Compared with the prior art, the beneficial effects of the utility model are: a vacuum generator is used to form a negative pressure inside the hollow tube, so that the lens can be reliably adsorbed and fixed; the cooperation between the extrusion block and the single-axis cylinder further ensures the stability of the lens so that it will not move or lose its position during the processing; through the combination of the lifting cylinder and the rotating bracket, the angle and position of the grinding motor can be easily adjusted, and the lens can be processed according to the chamfer angle requirements to adapt to different lens sizes and chamfering requirements, so that the equipment can flexibly respond to different processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the utility model.

[0019] In the figure: 1. Equipment frame; 2. Mounting frame; 3. Linear module No. 1; 4. Module between No. 2; 5. Pneumatic gripper; 6. Lifting cylinder; 7. Lifting plate; 8. Fixed plate; 9. Fixed cylinder; 10. Hollow tube; 11. Extrusion block; 12. Drive motor; 13. Rotary joint; 14. U-shaped frame; 15. Single-axis cylinder; 16. Sliding pressure rod; 17. Double-axis cylinder; 18. Connecting plate; 19. Grinding motor; 20. Rotating bracket. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1 , 2 As shown in Figure 3, the utility model provides a technical solution: a chamfering machine for lens production, comprising: a mounting frame 2, a double-axis cylinder 17 is fixedly connected to the bottom of the mounting frame 2, and a connecting plate 18 is fixedly connected to the telescopic end of the double-axis cylinder 17; a rotating clamping part is placed on the top of the mounting frame 2, the rotating clamping part comprises a hollow tube 10 which can form a negative pressure inside and an extrusion block 11 slidably arranged at the end of the hollow tube 10, a driving part for driving the rotation of the hollow tube 10 is arranged on the outer side of the hollow tube 10, a single-axis cylinder 15 for driving the extrusion block 11 is arranged on the outer side of the extrusion block 11, and a rubber ring for matching with the lens is arranged at the end of the hollow tube 10; a grinding motor 19 is placed at the end of the hollow tube 10, the grinding motor 19 consists of a motor and a grinding disc, the grinding disc is fixedly connected to the output end of the motor, the outer side of the grinding motor 19 is rotatably connected to a rotating bracket 20, and the outer side of the grinding motor 19 is provided with a fastener connected to the rotating bracket 20 for adjusting the inclination angle of the grinding motor 19.

[0022] It should be noted that the utility model adjusts the inclination angle of the grinding motor 19 in the middle of the rotating bracket 20 according to the chamfering angle requirement, clamps the lens at the end of the hollow tube 10 through the feeding assembly, and forms a negative pressure inside the hollow tube 10 through the vacuum generator, so that the lens is adsorbed on the end of the hollow tube 10, and the extrusion block 11 is driven by the single-axis cylinder 15 to squeeze the other side of the lens, and the driving part drives the lens to rotate through the hollow tube 10, and the dual-axis cylinder 17 maintenance connecting plate 18 drives the lens to move toward the grinding disk of the grinding motor 19, and the lens is chamfered by tilting the grinding disk. After the processing is completed, the dual-axis cylinder 17 drives the lens to reset, and the feeding assembly takes the lens away.

[0023] See also Figure 1As shown, it also includes a loading part, which includes a No. 1 linear module 3, on the movable slide of the No. 1 linear module 3 is installed a No. 2 vertically downward intermediate module 4, on the movable slide of the No. 2 intermediate module 4 is installed a pneumatic clamp 5 for loading and unloading lenses.

[0024] It should be noted that the linear module of the utility model includes a bracket with a guide rail, a movable slide slidably set on the guide rail, a screw system for driving the movable slide to move, and a servo motor for driving the screw to rotate. The screw system is composed of a screw and a nut, wherein the nut is fixedly connected to the movable slide, and the spiral movement of the screw and the nut can convert the rotational motion into linear motion, thereby driving the screw to rotate through the servo motor, and the screw drives the movable slide to move on the guide rail. The No. 1 linear module 3 is located above the fixed cylinder 9, and the movable slide of the No. 1 linear module 3 moves along the length direction of the fixed cylinder 9. The fixed cylinder 9 drives the pneumatic clamp 5 to move up and down, and the No. 1 linear module 3 drives the No. 2 intermediate module 4 to move above the fixed cylinder 9, and the No. 2 intermediate module 4 drives the pneumatic clamp 5 to move up and down. The pneumatic clamp 5 is used to clamp and release the lens. The pneumatic clamp 5 accurately places the lens at the end of the hollow tube 10 before processing, and removes the lens from the processing area after processing.

[0025] See also Figure 2 , 3 As shown, the bottom of the mounting frame 2 is fixedly connected to the equipment frame 1, the top of the mounting frame 2 is slidably connected to the fixing plate 8 and the U-shaped frame 14, both of which are fixedly connected to the connecting plate 18, the middle of the fixing plate 8 is fixedly connected to the fixing cylinder 9, the hollow tube 10 rotates in the middle of the fixing cylinder 9, the driving part includes a driving motor 12 fixedly connected to one side of the fixing plate 8, the driving motor 12 is connected to the hollow tube 10 through a transmission gear set, the transmission gear set includes two gears meshing with each other, the two gears are respectively fixedly connected to the output end of the driving motor 12 and the outside of the hollow tube 10, a rotary joint 13 is installed at the end of the hollow tube 10, and a vacuum generator is connected to the outside of the rotary joint 13.

[0026] It should be noted that the fixed plate 8 of the utility model is an L-shaped structure, and the fixed plate 8 and the U-shaped frame 14 are fixedly connected to the connecting plate 18. The fixed plate 8 and the U-shaped frame 14 are driven by the double-axis cylinder 17 to move toward the grinding position at the same time. The driving motor 12 is connected to the hollow tube 10 through a transmission gear set, and is used to drive the rotational movement of the hollow tube 10. A vacuum generator is connected to the outer side of the rotary joint 13. The vacuum generator forms a negative pressure inside the hollow tube 10 during the processing to adsorb and stably fix the lens at the end of the hollow tube 10.

[0027] See also Figure 3As shown, a sliding pressure rod 16 is vertically fixed to the middle of the extrusion block 11, and the sliding pressure rod 16 is slidably connected to the U-shaped frame 14. A single-axis cylinder 15 is fixed to the middle of the U-shaped frame 14, and the output end of the single-axis cylinder 15 is fixedly connected to the sliding pressure rod 16.

[0028] It should be noted that the single-axis cylinder 15 of the utility model drives the sliding pressure rod 16 to slide, the sliding pressure rod 16 is perpendicular to the extrusion block 11, and the extrusion block 11 is directly opposite the center position of the hollow tube 10. The extrusion block 11 is driven to squeeze and contact with the other side of the lens through the extension and contraction of the sliding pressure rod 16, so as to perform secondary fixation on the lens, thereby ensuring the stability of the processing.

[0029] See also Figure 1 , 2 As shown, it also includes a lifting cylinder 6 fixedly connected to one side of the equipment frame 1, the output end of the lifting cylinder 6 is fixedly connected to the lifting plate 7, the lifting plate 7 is slidably connected to the equipment frame 1, and the rotating bracket 20 is movably installed on the top of the lifting plate 7 through a screw. The side curvature of the rotating bracket 20 has a limit groove of an arc-shaped structure, and the outer side of the grinding motor 19 is fixedly connected to a threaded rod that cooperates with the arc groove, and the fastener is a nut used in conjunction with the threaded rod.

[0030] It should be noted that when the utility model adjusts the angle of the grinding motor 19, the height of the lifting plate 7 is lowered by the lifting cylinder 6, and then the nut screwed on the threaded rod on the outside of the grinding motor 19 is loosened, so that the grinding motor 19 rotates inside the rotating bracket 20. According to the angle of the outside of the rotating bracket 20, the position of the threaded rod inside the limit groove is determined, and then the nut is tightened. The screw is threadedly connected to the lifting plate 7 and is rotationally connected to the rotating bracket 20. The lateral movement direction of the rotating bracket 20 is adjusted by screwing the screw so that the grinding motor 19 cooperates with the end of the hollow tube 10.

[0031] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0033] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chamfering machine for lens production, characterized in that: include: A mounting frame (2), the bottom of which is fixedly connected to a double-axis cylinder (17), and the telescopic end of the double-axis cylinder (17) is fixedly connected to a connecting plate (18); A rotating clamping part, the rotating clamping part is placed on the top of the mounting frame (2), the rotating clamping part comprises a hollow tube (10) in which negative pressure can be formed, and an extrusion block (11) slidably arranged at the end of the hollow tube (10), a driving part for driving the hollow tube (10) to rotate is arranged on the outside of the hollow tube (10), and a single-axis cylinder (15) for driving the extrusion block (11) is arranged on the outside of the extrusion block (11); A grinding motor (19) is disposed at the end of the hollow tube (10); the outer side of the grinding motor (19) is rotatably connected to a rotating bracket (20); a fastener connected to the rotating bracket (20) is disposed on the outer side of the grinding motor (19) for adjusting the inclination angle of the grinding motor (19).

2. A chamfering machine for lens production according to claim 1, characterized in that: The invention also comprises a loading part, which comprises a No. 1 linear module (3), a No. 2 intermediate module (4) vertically downwards is installed on the movable slide of the No. 1 linear module (3), and a pneumatic clamp (5) is installed on the movable slide of the No. 2 intermediate module (4) for loading and unloading lenses.

3. The chamfering machine for lens production according to claim 1, characterized in that: The bottom of the mounting frame (2) is fixedly connected to the equipment frame (1), and the top of the mounting frame (2) is slidably connected to a fixing plate (8) and a U-shaped frame (14), and both the fixing plate (8) and the U-shaped frame (14) are fixedly connected to a connecting plate (18).

4. A chamfering machine for lens production according to claim 3, characterized in that: The middle part of the fixed plate (8) is fixedly connected to a fixed cylinder (9), and the hollow tube (10) rotates in the middle part of the fixed cylinder (9). The driving part comprises a driving motor (12) fixedly connected to one side of the fixed plate (8), and the driving motor (12) is connected to the hollow tube (10) through a transmission gear set. A rotary joint (13) is installed at the end of the hollow tube (10), and a vacuum generator is connected to the outer side of the rotary joint (13).

5. A chamfering machine for lens production according to claim 4, characterized in that: A sliding pressure rod (16) is vertically fixed to the middle of the extrusion block (11), and the sliding pressure rod (16) is slidably connected to the U-shaped frame (14). A single-axis cylinder (15) is fixed to the middle of the U-shaped frame (14), and the output end of the single-axis cylinder (15) is fixedly connected to the sliding pressure rod (16).

6. The chamfering machine for lens production according to claim 1, characterized in that: It also includes a lifting cylinder (6) fixedly connected to one side of the equipment frame (1), the output end of the lifting cylinder (6) is fixedly connected to a lifting plate (7), and the lifting plate (7) is slidably connected to the equipment frame (1).

7. A chamfering machine for lens production according to claim 6, characterized in that: The rotating bracket (20) is movably mounted on the top of the lifting plate (7) through a screw rod, the side of the rotating bracket (20) has a limit groove with an arc-shaped structure, and the outer side of the grinding motor (19) is fixedly connected with a threaded rod that cooperates with the arc groove, and the fastener is a nut that cooperates with the threaded rod.

Citation Information

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