Cutting equipment for lean pipe production
By designing a cutting equipment for lean tube production, using the second motor to drive the grinding parts to grind the lean tube fractures, and quickly replace the grinding parts, the problems of break burrs and wear of the grinding parts during lean tube production are solved, and safety and working efficiency are improved.
Patent Information
- Application Number
- CN202421733367.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the production process of existing lean tubes, there are more burrs at the cut lean tube fractures, resulting in lower safety. Frequent use of grinding parts leads to rapid wear and frequent replacement.
A cutting equipment for the production of lean tubes is designed, including a support plate, a second motor, a limit box, a fixed pin and a limiting part. The second motor drives the grinding parts to grind the cut lean tube fracture, and quickly replace the grinding parts through the limit box, a fixed pin and a limiting part.
It effectively solves the problem of fracture burrs after cutting, improves safety, and reduces wear and replacement frequency of grinding parts by quickly replacing grinding parts, and improves working efficiency.
Smart Images

Figure CN222843791U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of lean tube production, and in particular to a cutting device for lean tube production. Background Art
[0002] At present, lean pipes are composite pipes made of steel alloy and polymer plastics. Lean pipes are welded steel pipes that are surface treated with high-quality steel pipes and covered with plastic resin coatings. The outer surface of the steel pipe adopts a special plastic layer bonded with thermoplastics, and the inner surface is covered with an anti-corrosion layer. In order to meet environmental protection requirements, no adhesive is used between the metal layer and the plastic layer. Lean pipes have the characteristics of wear resistance, easy assembly, rust prevention, pollution-free, and reusability. They are ideal substitutes for stainless steel products.
[0003] The tools needed in the existing lean tube production process include cutting equipment and fastening equipment. A grinding wheel cutter is usually used in the cutting equipment to cut the lean tube. The grinding wheel cutter is used to cut the lean tube to a suitable length to facilitate the subsequent assembly of the lean tube.
[0004] The above-mentioned prior art solutions have the following defects: there are many burrs on the fracture of the lean tube after cutting. When assembling the lean tube products, the burrs are easy to cause scratches, the safety is low, and grinding parts are needed to grind the burrs. Frequent use of grinding parts causes the grinding parts to wear faster, and the grinding parts need to be replaced frequently. Utility Model Content
[0005] The present application provides a cutting device for lean tube production in order to grind the fracture of a lean tube after cutting and to quickly and conveniently replace the grinding parts of the cutting device.
[0006] The above technical objectives of this application are achieved through the following technical solutions:
[0007] A cutting device for lean tube production, comprising a support plate, a second motor, a second connecting shaft, a limit box, a fixing pin and a limit piece, wherein the second motor is fixedly connected to the upper plate surface of the support plate, an output shaft extends outward from the interior of the second motor, the second connecting shaft is removably inserted in the end of the output shaft, the limit box is fixedly embedded in the peripheral wall of the output shaft, the fixing pin is slidably inserted in the limit box, the fixing pin is removably inserted on the second connecting shaft, the limit piece is fixedly connected to the peripheral wall of the fixing pin, the limit piece can penetrate into the limit box and abut against the inner wall of the limit box.
[0008] By adopting the above technical solution, the output shaft of the second motor is connected to the second connecting shaft of the grinding piece, and the second motor drives the grinding piece to grind the fracture of the lean pipe after cutting. The second connecting shaft is inserted on the output shaft, and a fixed plane is formed on the second connecting shaft. The fixed plane is adapted to the output shaft. The setting of the fixed plane prevents the second connecting shaft from slipping in the process of following the rotation of the output shaft. The fixing pin passes through the output shaft and is inserted on the fixing plane of the second connecting shaft to fix the second connecting shaft to the output shaft. The limiting member is used to abut against the limiting box to fix the position of the fixing pin, thereby improving the stability of the connection between the second connecting shaft and the output shaft, so that the second connecting shaft will not loosen and detach from the output shaft due to the interference of rotation. The limiting member is provided to facilitate the disassembly and assembly of the fixing pin, thereby realizing the rapid replacement and maintenance of the second connecting shaft.
[0009] Optionally, the cutting device further comprises a limit baffle, wherein the limit baffle is fixedly connected to the inner wall of the limit box, and the limit member can abut against the limit baffle.
[0010] By adopting the above technical solution, the limit member passes through the limit box, and the rotating fixing pin makes the limit member abut against the inner wall of the limit box. The limit baffle can prevent the fixing pin from excessive rotation. When removing the fixing pin, the limit baffle can enable the limit member to quickly find the position of the hole that matches the limit member, so that the fixing pin can quickly detach from the limit box.
[0011] Optionally, the cutting device further comprises a grinding piece, wherein the grinding piece comprises a grinding wheel, and the grinding wheel is in a frustum shape, wherein an end surface of the grinding wheel having a larger area is fixedly connected to an end portion of the second connecting shaft away from the output shaft.
[0012] By adopting the above technical solution, the frustum-shaped grinding wheel can more easily fit the inner wall of the fracture after the lean tube is cut, and can grind the lean tubes of different diameters at the same time.
[0013] Optionally, the cutting equipment also includes two groups of spaced-apart pushing components, the pushing components including an electric push rod, a sliding seat, and a clamping member. A sliding groove is provided on the upper surface of the support plate, and the length direction of the sliding groove is parallel to the side wall of the support plate. The sliding seat is slidably arranged in the sliding groove. The electric push rod is fixedly connected to the upper surface of the support plate, the push rod of the electric push rod is fixedly connected to the outer wall of the sliding seat, and the clamping member is fixedly connected to the upper surface of the sliding seat, and the surface where the clamping member is located is parallel to the side wall of the support plate.
[0014] By adopting the above technical solution, the lean tube to be cut is clamped and fixed by a clamp, the electric push rod pushes the sliding seat to slide in the sliding groove, and the lean tube clamped by the clamp on the sliding seat is slowly sent to the cutting assembly to cut the lean tube. Compared with manually holding the lean tube for cutting, the pushing assembly has higher precision and higher safety.
[0015] Optionally, the clamping member includes two arc-shaped elastic clips, and the arc openings are arranged opposite to each other.
[0016] By adopting the above technical solution, the curved clip can make the clamp adapt to lean tubes with different diameters without damaging the outer wall of the lean tube.
[0017] Optionally, the ends of the clamping member are processed to form an arc, and the arc openings are arranged opposite to each other.
[0018] By adopting the above technical solution, the curvature of the end of the clamping piece makes the clamping piece opposite to the clamping piece form a flared shape, and the flared shape enables the clamping piece to clamp the lean tube more quickly.
[0019] Optionally, the cutting equipment also includes a cutting assembly, which includes a cutting seat, a first motor, a bevel gear, a first connecting shaft and a cutting sand disc. The cutting seat is fixedly connected to the upper surface of the support plate, the first motor is fixedly connected to the outer wall of the cutting seat, the bevel gear is arranged in the cutting seat, the rotating shaft of the first motor is connected to the first connecting shaft through the engagement of the bevel gear, one end of the first connecting shaft passes through the cutting seat and is fixedly connected to the bevel gear, the cutting sand disc is detachably arranged at the end of the first connecting shaft away from the cutting seat, and the cutting sand disc is parallel to the side wall of the support plate.
[0020] By adopting the above technical solution, the cutting assembly uses the first motor to drive the cutting sand disc to rotate for cutting. The first motor drives the cutting sand disc to rotate through the bevel gear steering. The bevel gear is arranged at the cutting seat position inside the cutting seat and is suspended on the support plate to avoid the coaxial connection between the motor and the sand disc causing a large load on the suspended part of the cutting seat, thereby reducing the possibility of damage to the cutting seat.
[0021] Optionally, a clearance groove is provided on the upper surface of the support plate, and the lower disc body of the cutting sand disc is located in the clearance groove.
[0022] By adopting the above technical solution, the setting of the clearance groove allows the sand disc to be partially located in the clearance groove, which can avoid incomplete cutting of the lean pipe by the cutting sand disc.
[0023] In summary, this application has the following technical effects:
[0024] 1. By setting the limit box, fixing pin and limit piece, the grinding parts can be replaced quickly and conveniently;
[0025] 2. By setting up the cutting component, the lean tube can be cut accurately;
[0026] 3. By setting up the grinding component, the fracture of the lean tube after cutting can be carefully polished. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1It is the appearance structure diagram of this application;
[0028] Figure 2 It is a prominent structural diagram of the cutting assembly of this application;
[0029] Figure 3 It is a prominent structural diagram of the polished components of this application.
[0030] Explanation of the accompanying drawings: 1. base; 11. support plate; 12. support leg; 2. pushing assembly; 21. electric push rod; 22. sliding groove; 23. sliding seat; 24. clamping member; 3. cutting assembly; 31. cutting seat; 311. fixing plate; 312. square housing; 32. first motor; 33. bevel gear; 34. first connecting shaft; 35. cutting sand disc; 36. clearance groove; 4. grinding assembly; 41. second motor; 411. output shaft; 42. grinding member; 421. second connecting shaft; 422. grinding wheel; 43. fixing plane; 44. fixing groove; 45. limit box; 46. fixing pin; 47. limit groove; 48. limit member; 49. limit baffle. DETAILED DESCRIPTION
[0031] The present application is further described in detail below in conjunction with the accompanying drawings.
[0032] The present application embodiment discloses a cutting device for lean pipe production, referring to Figure 1 The equipment includes a base 1, a push component 2, a cutting component 3 and a grinding component 4. The cutting component 3 and the push component 2 enable the cutting device to accurately cut the lean tube to meet the length requirement of the lean tube. The grinding component 4 can grind the burrs on the fracture of the lean tube after cutting to improve safety. After the grinding parts are frequently used and worn, the grinding parts can be quickly replaced to improve work efficiency.
[0033] Reference Figure 1 The base 1 includes a support plate 11 and support legs 12. The support plate 11 is a strip plate. Two support legs 12 are horizontally arranged. The two support legs 12 are parallel to each other in length direction and fixed at intervals on the lower surface of the support plate 11. The base 1 provides stable support for the push assembly 2, the cutting assembly 3 and the grinding assembly 4 to prevent the cutting assembly 3 from shaking during the cutting process and damaging the lean tube.
[0034] Reference Figure 1The pushing assembly 2 includes an electric push rod 21 and a sliding seat 23. Two electric push rods 21 are provided, and the outer shell of the electric push rod 21 is fixedly mounted on the upper surface of the support plate 11. The electric push rod 21 is located at one end of the support plate, and the length direction of the electric push rod 21 is parallel to the surface of the support plate 11. Two sliding grooves 22 are provided on the upper surface of the support plate 11, and the length directions of the two sliding grooves 22 are parallel and spaced apart. Two sliding seats 23 are provided, one end of the sliding seat 23 is adapted to the sliding groove 22, and the two sliding seats 23 are slidably inserted in the two sliding grooves 22 respectively, the push rod end face of the electric push rod 21 is fixedly connected to the side wall of the sliding seat 23, and the center lines of the electric push rod 21, the sliding groove 22 and the sliding seat 23 are in the same plane.
[0035] Reference Figure 1 The push assembly 2 also includes a clamping member 24, which is an elastic member and is provided with four. The clamping members 24 are arranged in groups of two and are respectively fixedly mounted on the outer wall of the sliding seat 23 away from the support plate 11. The surface where the clamping member 24 is located is parallel to the side wall of the support plate 11. The clamping member 24 includes two arc-shaped clips and the arc openings are arranged oppositely. The end of the clamping member 24 is processed to form an arc and the arc is smaller than the arc of the clip body. The arc openings are arranged oppositely, so that the two opposite clips form a flared opening, and the flared opening can quickly place the lean tube into the clamping member 24. The lean tube to be cut is placed between the two sliding seats 23, and the position of the lean tube is fixed by the clamping member 24 to improve the cutting accuracy. The push rod of the electric push rod 21 drives the sliding seat 23 to move, and the lean tube clamped by the clamping member 24 on the sliding seat 23 is slowly sent to the cutting assembly 3 for cutting. Compared with cutting the lean tube by hand, it is safer and has a higher cutting yield.
[0036] Reference Figure 1 and Figure 2 The cutting assembly 3 includes a cutting seat 31 and a first motor 32. The cutting seat 31 includes a fixing plate 311 and a square shell 312. The fixing plate 311 is an L-shaped metal plate. The fixing plate 311 is fixedly connected to one end of the support plate 11 away from the upper surface of the electric push rod 21. The square shell 312 is fixedly connected to the top of the fixing plate 311 and suspended on the support plate. The first motor 32 is fixedly connected to the outer wall of the square shell 312 away from the electric push rod 21 and the rotating shaft of the first motor 32 is rotatably arranged inside the square shell 312.
[0037] Reference Figure 2The cutting assembly 3 further includes a bevel gear 33, a first connecting shaft 34 and a cutting sand disc 35. Two bevel gears 33 are provided, one of which is fixed to the end face of the output shaft of the first motor 32 and is located in the square housing 312, and the two bevel gears 33 are meshed with each other. The first connecting shaft 34 is rotatably mounted on the side wall of the square housing 312 and one end is located in the square housing 312. The other bevel gear 33 is fixed to the end of the first connecting shaft 34 located in the square housing 312. The axial direction of the first connecting shaft 34 is perpendicular to the length direction of the electric push rod 21. The cutting sand disc 35 is detachably arranged at the other end of the first connecting shaft 34 by bolts. A clearance groove 36 is provided between the two electric push rods 21 on the upper plate surface of the support plate 11. The lower disc body of the cutting sand disc 35 is located in the clearance groove 36. The first motor 32 rotates to drive the first connecting shaft 34 to rotate through the bevel gear 33, so that the cutting sand disc 35 rotates to cut the lean pipe.
[0038] Reference Figure 1 and Figure 3 The grinding assembly 4 includes a second motor 41 and a grinding piece 42. The second motor 41 is fixedly mounted on the upper surface of the support plate 11. The second motor 41 and the fixed plate 311 are located on the same side of the support plate 11. The output shaft 411 of the second motor 41 extends outside the support plate 11. The grinding piece 42 is detachably connected to the output shaft 411. The grinding piece 42 is composed of a second connecting shaft 421 and a frustoconical grinding wheel 422. One end of the second connecting shaft 421 is fixedly connected to the grinding wheel 422. A fixed plane 43 is cut along the length direction on the circumferential wall of the other end of the second connecting shaft 421. The thickness of the cut part of the circumferential wall is less than the radius of the section circle of the second connecting shaft 421. A fixing groove 44 is provided on the end face of the output shaft 411. The fixing groove 44 is adapted to one end of the grinding piece 42 with the fixing plane 43, and the second connecting shaft 421 can be inserted into the fixing groove 44. The output shaft 411 is coaxially arranged with the grinding piece 42. By providing the fixing plane 43 , the grinding piece 42 can be prevented from slipping when the output shaft 411 rotates together with the grinding piece 42 .
[0039] Reference Figure 3The grinding assembly 4 also includes a limit box 45 and a fixing pin 46. The limit box 45 is fixedly embedded on the output shaft 411. Both ends of the limit box 45 are closed ends and both closed ends are provided with round holes for the fixing pin 46 to penetrate. When the grinding piece 42 is inserted into the fixing groove 44, the outer wall of one end of the limit box 45 fits with the fixing plane 43. The fixing pin 46 is a cylinder, one end of the fixing pin 46 is a spherical end, and an annular thickened portion is formed on the circumference of the side wall of the other end of the fixing pin 46. The thickened portion facilitates the rotation operation of the fixing pin 46. A limit groove 47 is provided on the fixing plane 43. The limit groove 47 is adapted to the spherical end and the spherical end can be inserted into the limit groove 47. By setting the fixing pin 46 and the limit groove 47, the grinding piece 42 can be fixed on the output shaft 411, so as to prevent the grinding piece 42 from being separated from the output shaft 411 during the grinding process, thereby improving the stability of the grinding piece 42.
[0040] Reference Figure 3 The grinding assembly 4 also includes a limit piece 48, which is fixedly arranged on the peripheral wall of the fixing pin 46. The limit piece 48 is a square block. A square hole of a shape matching the limit piece 48 is opened at one end of the limit box 45 away from the output shaft 411, and the square hole is connected to the circular hole. The square hole is located above the circular hole. The fixing pin 46 penetrates into the limit box 45. When the spherical end is completely fitted with the limit groove 47, the limit piece 48 as a whole penetrates into the limit box 45 from the square hole. The outer surface of the limit piece 48 away from the spherical end is flush with the inner wall of the limit box 45. The outer surface of the limit piece 48 close to the spherical end is processed into a protruding arc surface, which can pass through the square hole more quickly. When the limit piece 48 penetrates into the limit box 45, the fixing pin 46 is rotated to make the limit piece 48 stuck in the limit box 45, and the position of the fixing pin 46 is fixed. When replacing the grinding piece 42 , the fixing pin 46 is rotated to make the limiting piece 48 overlap with the square hole, and the fixing pin 46 is taken out to make the spherical end disengage from the fixing groove 44 , so that the grinding piece 42 can be replaced more quickly.
[0041] Reference Figure 3 The grinding assembly 4 further includes a limit baffle 49, which is fixedly arranged on the inner wall of the end 411 of the limit box 45 away from the output shaft. The limit baffle 49 is a strip metal plate, and the limit baffle 49 is perpendicular to the inner wall of the end of the limit box 45. The limit baffle 49 is located on one side of the square hole, and the plate surface of the limit baffle 49 and the hole wall of the square hole are located in the same plane, and one end of the limit baffle 49 is close to the round hole. The limit baffle 49 can make the limit member 48 quickly detach from the limit box 45, further improving the efficiency of replacing the grinding member 42.
[0042] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A cutting device for lean pipe production, characterized in that: The invention comprises a support plate (11), a second motor (41), a second connecting shaft (421), a limit box (45), a fixing pin (46) and a limit piece (48), wherein the second motor (41) is fixedly connected to the upper plate surface of the support plate (11), an output shaft (411) is extended outward from the inside of the second motor (41), the second connecting shaft (421) is detachably inserted at the end of the output shaft (411), the limit box (45) is fixedly embedded in the peripheral wall of the output shaft (411), the fixing pin (46) is slidably inserted in the limit box (45), the fixing pin (46) is detachably inserted on the second connecting shaft (421), the limit piece (48) is fixedly connected to the peripheral wall of the fixing pin (46), and the limit piece (48) can penetrate into the limit box (45) and abut against the inner wall of the limit box (45).
2. The cutting equipment for lean pipe production according to claim 1 is characterized in that: The cutting device also includes a limit baffle (49), the limit baffle (49) is fixed to the inner wall of the limit box (45), and the limit member (48) can abut against the limit baffle (49).
3. The cutting equipment for lean pipe production according to claim 1 is characterized in that: The cutting device also includes a grinding piece (42), wherein the grinding piece (42) includes a grinding wheel (422), wherein the grinding wheel (422) is in the shape of a truncated cone, and an end surface of the grinding wheel (422) with a larger area is fixedly connected to the end of the second connecting shaft (421) away from the output shaft (411).
4. The cutting equipment for lean pipe production according to claim 1 is characterized in that: The cutting device also includes two groups of push assemblies (2) arranged at intervals, the push assemblies (2) including an electric push rod (21), a sliding seat (23), and a clamping member (24); the upper plate surface of the support plate (11) is provided with a sliding groove (22); the length direction of the sliding groove (22) is parallel to the side wall of the support plate (11); the sliding seat (23) is slidably arranged in the sliding groove (22); the electric push rod (21) is fixedly connected to the upper plate surface of the support plate (11); the push rod of the electric push rod (21) is fixedly connected to the outer wall of the sliding seat (23); the clamping member (24) is fixedly connected to the upper surface of the sliding seat (23); and the surface where the clamping member (24) is located is parallel to the side wall of the support plate (11).
5. The cutting device for lean pipe production according to claim 4 is characterized in that: The clamping member (24) comprises two arc-shaped elastic clips, and the arc openings are arranged opposite to each other.
6. The cutting device for lean pipe production according to claim 5 is characterized in that: The end of the clamping member (24) is processed to form an arc, and the arc openings are arranged opposite to each other.
7. The cutting equipment for lean pipe production according to claim 1 is characterized in that: The cutting device also includes a cutting assembly (3), the cutting assembly (3) including a cutting seat (31), a first motor (32), a bevel gear (33), a first connecting shaft (34) and a cutting sand disc (35), the cutting seat (31) being fixedly connected to the upper plate surface of the support plate (11), the first motor (32) being fixedly connected to the outer wall of the cutting seat (31), the bevel gear (33) being arranged in the cutting seat (31), the rotating shaft of the first motor (32) being engaged with the first connecting shaft (34) through the bevel gear (33) for rotation connection, one end of the first connecting shaft (34) passing through the cutting seat (31) and being fixedly connected to the bevel gear (33), the cutting sand disc (35) being detachably arranged at the end of the first connecting shaft (34) away from the cutting seat (31), and the cutting sand disc (35) being parallel to the side wall of the support plate (11).
8. The cutting device for lean pipe production according to claim 7, characterized in that: The upper plate surface of the support plate (11) is provided with a clearance groove (36), and the lower plate body of the cutting sand disc (35) is located in the clearance groove (36).