High-precision casting surface polishing equipment

By designing adjusting parts, disturbing mechanisms and storage mechanisms in the casting surface polishing equipment, sufficient mixing and agitating of castings and abrasives is achieved, solving the problems of low polishing efficiency and cumbersome manual operation in existing equipment, and improving the polishing efficiency and quality.

CN222843816UActive Publication Date: 2025-05-09SUQIAN NINGHAI JIANXIANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421735308.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-09
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

After polishing multiple sets of aluminum die castings, existing casting surface polishing equipment requires manual pickup of the polished aluminum die castings, which has low working efficiency, and the electromagnetic coil can only drive the steel needles to move at the bottom, and cannot fully move and polish the steel needles above, resulting in a low overall polishing efficiency of aluminum die castings.

Method used

A high-precision casting surface polishing equipment is designed. Through the arrangement of adjustment parts, disturbing mechanisms and storage mechanisms, the polishing castings and abrasives are fully mixed and agitated, and the polishing efficiency and quality are improved. Specifically, it includes: driving the screw to rotate, causing the adjustment frame to move left and right, and driving the disturbance mechanism to move, achieving a comprehensive mixed polishing of castings and abrasives inside the polishing groove; driving the rotating rod and inclined plate to rotate by rotating the castings and abrasives; the design of the polishing box and sealing ring ensures that the cleaning liquid fully soaks the castings and abrasives, and conveniently separates the materials and cleaning liquid.

Benefits of technology

It improves the efficiency and quality of casting polishing, reduces the time and labor of manual operation, achieves a more comprehensive polishing of castings, and improves the overall production efficiency.

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Abstract

The utility model discloses high-precision casting surface polishing equipment, which relates to the technical field of casting polishing and comprises a worktable, a control box is fixedly mounted on the left side of the surface of the worktable, an adjusting part is arranged on the rear side of the surface of the worktable, and a disturbance mechanism is arranged above the adjusting part. A polishing groove is formed in the upper portion of the surface of the workbench, a storage mechanism is arranged in the polishing groove, and the adjusting part comprises a groove plate fixedly installed on the upper portion of the rear side of the surface of the workbench. Compared with existing common casting surface polishing equipment, the high-precision casting surface polishing equipment has the advantages that an inclined plate rotates along with a rotating rod, a polished casting and grinding materials are mixed and stirred, full mixed polishing is conducted, the polishing efficiency and the polishing quality of the equipment are improved, a lead screw is driven by a driving motor to rotate, an adjusting frame moves left and right, and the polishing efficiency is improved. Therefore, the whole disturbance mechanism can be driven to move, and all castings and abrasives filled in the whole polishing groove can be mixed and polished more comprehensively.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting polishing, in particular to high-precision casting surface polishing equipment. Background Art

[0002] Polishing refers to a processing method that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of a workpiece to obtain a bright and smooth surface. It is a modification process of the workpiece surface using polishing tools and abrasive particles or other polishing media. For the polishing of castings, such as aluminum castings, magnetic polishing machines are mostly used due to their small size and different shapes.

[0003] For example, the public document with application number 202223564563.2 discloses a casting surface polishing device. The utility model supports the device through a base, places the polishing cylinder on a workbench, then hangs the inner cylinder on the polishing cylinder through three hanging rods, and snaps the convex strip into the inside of the card slot so that the bottom of the polishing cylinder forms a plane, and then injects a polishing mixture into the inside, and then starts the electric turntable through the control box and energizes the electromagnetic block to drive the internal steel needle to polish the casting, thereby realizing that the device can separate the casting and the steel needle at one time, without manual sorting, and the operation is quick and convenient. However, after polishing multiple groups of aluminum die-castings, the casting surface polishing device needs to manually pick up the polished aluminum die-castings one by one because the internal steel needles are mixed with the aluminum die-castings and the cleaning agent, which has low work efficiency and wastes time and manpower. At the same time, the existing electromagnetic coil can only drive the steel needle to move at the bottom, and cannot fully move and polish the steel needle at the top, resulting in low overall polishing efficiency of aluminum die-castings.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a high-precision casting surface polishing equipment is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a high-precision casting surface polishing device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision casting surface polishing equipment, comprising a workbench, a control box is fixedly installed on the left side of the surface of the workbench, an adjustment part is arranged on the rear side of the surface of the workbench, a disturbance mechanism is arranged above the adjustment part, a polishing groove is opened above the surface of the workbench, and a storage mechanism is arranged inside the polishing groove.

[0007] Preferably, the adjusting member comprises a groove plate fixedly installed on the upper rear side of the surface of the workbench, and a screw rod is rotatably provided on the inner surface of the groove plate.

[0008] Preferably, the adjusting member further comprises a driving motor fixedly mounted on the right end of the outer surface of the groove plate, the driving motor is connected to the screw rod, and an adjusting frame is provided on the inner surface of the groove plate which is slidably fitted and threadedly connected to the screw rod.

[0009] Preferably, the disturbance mechanism comprises an electric telescopic rod fixedly mounted on the front side of the upper end of the surface of the adjustment frame, and a rotating motor is fixedly provided on the lower end of the electric telescopic rod.

[0010] Preferably, the disturbance mechanism further comprises a rotating rod arranged at the lower end of the rotating motor, and inclined plates are evenly distributed and fixedly installed on the surface of the rotating rod.

[0011] Preferably, the storage mechanism comprises a polishing box arranged inside the polishing tank, a sealing rubber ring is fixedly arranged below the outer surface of the polishing box, and a through hole is opened at the bottom of the inner surface of the polishing box.

[0012] Preferably, the storage mechanism also includes convex plates fixedly installed around the upper edge of the polishing box, and the same handle is fixedly provided above the surface of the convex plate on the same side.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model is provided with an adjusting member, a groove plate, a screw rod, a driving motor, an adjusting frame, a disturbance mechanism, an electric telescopic rod, a rotating motor, a rotating rod and an inclined plate. The electric telescopic rod can drive the rotating rod to extend and retract upward and downward. The rotating motor is used to drive the rotating rod to rotate, so that the inclined plate mixes and stirs the polishing casting and the abrasive to perform fully mixed polishing, which is beneficial to improving the polishing efficiency and polishing quality of the device. The driving motor is used to drive the screw rod to rotate, so that the adjusting frame moves left and right, and the entire disturbance mechanism can be driven to move, so that all the castings and abrasives filled in the entire polishing tank can be mixed and polished more comprehensively;

[0015] 2. The utility model arranges a storage mechanism, a polishing box, a sealing rubber ring, a convex plate, a handle and a through hole, so that both the casting and the abrasive are placed in the polishing box. When the polishing box carries the material into the polishing tank, the sealing rubber ring falls down in contact with the edge of the tank body, and a large amount of cleaning liquid can be pushed and squeezed into the polishing box through the through hole, so that the cleaning liquid can completely immerse the casting and the abrasive. The handle can be used to conveniently take out all the materials in the polishing box from the inside of the polishing tank, and the cleaning liquid will also flow out from the through hole, so that the material and the cleaning liquid are conveniently separated, which is convenient for the subsequent sorting and processing of the castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the polishing groove structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the regulating member and the disturbance mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the storage mechanism structure of the utility model.

[0020] In the figure: 1. workbench; 2. control box; 3. adjusting part; 301. groove plate; 302. screw rod; 303. drive motor; 304. adjusting frame; 4. disturbance mechanism; 401. electric telescopic rod; 402. rotating motor; 403. rotating rod; 404. inclined plate; 5. polishing groove; 6. storage mechanism; 601. polishing box; 602. sealing rubber ring; 603. convex plate; 604. handle; 605. through hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-Figure 3 As shown, a high-precision casting surface polishing equipment includes a workbench 1, a control box 2 is fixedly installed on the left side of the surface of the workbench 1, an adjusting part 3 is arranged on the rear side of the surface of the workbench 1, a disturbance mechanism 4 is arranged above the adjusting part 3, a polishing groove 5 is opened above the surface of the workbench 1, and a storage mechanism 6 is arranged inside the polishing groove 5.

[0023] Furthermore, the adjusting member 3 includes a groove plate 301 fixedly installed on the upper rear side of the surface of the workbench 1, and a screw rod 302 is rotatably provided on the inner surface of the groove plate 301; the adjusting member 3 also includes a driving motor 303 fixedly installed on the right end of the outer surface of the groove plate 301, the driving motor 303 is connected to the screw rod 302, and an adjusting frame 304 is provided on the inner surface of the groove plate 301 which is slidably fitted and threadedly connected to the screw rod 302.

[0024] By adopting the above technical solution, the groove plate 301 limits the adjustment frame 304, the driving motor 303 provides rotational force for the screw rod 302, and the adjustment frame 304 is subjected to the thread pushing force of the screw rod 302 and moves left and right.

[0025] Furthermore, the disturbance mechanism 4 includes an electric telescopic rod 401 fixedly installed on the front side of the upper end of the adjustment frame 304, and a rotating motor 402 is fixedly installed at the lower end of the electric telescopic rod 401; the disturbance mechanism 4 also includes a rotating rod 403 arranged at the lower end of the rotating motor 402, and inclined plates 404 are evenly distributed and fixedly installed on the surface of the rotating rod 403.

[0026] By adopting the above technical solution, the electric telescopic rod 401 controls the telescopic movement of the rotating motor 402 and the rotating rod 403; the rotating motor 402 allows the rotating rod 403 and the inclined plate 404 to rotate, mixing and stirring the polishing casting and the abrasive for sufficient mixing and polishing.

[0027] like Figure 1 and Figure 4 As shown, the storage mechanism 6 includes a polishing box 601 arranged inside the polishing groove 5, a sealing rubber ring 602 is fixedly arranged below the outer surface of the polishing box 601, and a through hole 605 is opened at the bottom of the inner surface of the polishing box 601; the sealing rubber ring 602 can slide just against the inner surface of the polishing groove 5.

[0028] By adopting the above technical solution, the sealing rubber ring 602 follows the polishing box 601 into the polishing tank 5, and the cleaning liquid, under the pushing pressure of the sealing rubber ring 602, will all pass through the through hole 605 into the interior of the polishing box 601, ensuring that the cleaning liquid can fully contact the abrasive and the casting.

[0029] Furthermore, the storage mechanism 6 also includes convex plates 603 fixedly installed around the upper edge of the polishing box 601, and a handle 604 is fixedly provided above the surface of the convex plate 603 on the same side.

[0030] By adopting the above technical solution, the convex plate 603 is placed on the surface of the workbench 1, and the polishing box 601 can be stably placed inside the polishing tank 5; the handle 604 can be used to conveniently take out all the materials inside the polishing box 601 from the polishing tank 5, and the cleaning liquid will also flow out from the through hole 605, so that the material and the cleaning liquid can be conveniently separated, which is convenient for the subsequent sorting and processing of the castings.

[0031] Working principle: When using the high-precision casting surface polishing equipment, first, put the casting to be polished and the abrasive into the polishing box 601, put the polishing box 601 on the workbench 1 through the handle 604 and the convex plate 603, and sink it into the polishing tank 5. At this time, the sealing rubber ring 602 will press down against the inner wall of the polishing tank 5, and squeeze the cleaning liquid into the polishing box 601 through the through hole 605, so as to fully immerse the casting and the abrasive. Then, the electric telescopic rod 401 is used to push the rotating motor 402 and the inclined plate 404 downward, and extend into the polishing box 601. The rotating motor 402 drives the rotating rod 403 and the inclined plate 404 to rotate. The casting and abrasive are stirred for full mixing and polishing. At the same time, the driving motor 303 is used to drive the screw rod 302 to rotate, so that the adjusting frame 304 moves left and right, which can drive the entire disturbance mechanism 4 to move, thereby performing a more comprehensive mixed polishing on all castings and abrasives filled in the entire polishing tank 5. After polishing, the handle 604 can be used to conveniently take out all the materials in the polishing box 601 from the polishing tank 5, and the cleaning liquid will also flow out from the through hole 605, so as to conveniently separate the materials and the cleaning liquid, and facilitate the subsequent sorting and processing of the castings. This is the working principle of the high-precision casting surface polishing equipment.

Claims

1. A high-precision casting surface polishing device, comprising a workbench (1), characterized in that: A control box (2) is fixedly mounted on the left side of the surface of the workbench (1); an adjustment member (3) is arranged on the rear side of the surface of the workbench (1); a disturbance mechanism (4) is arranged above the adjustment member (3); a polishing groove (5) is opened above the surface of the workbench (1); a storage mechanism (6) is arranged inside the polishing groove (5).

2. A high-precision casting surface polishing equipment according to claim 1, characterized in that: The adjusting member (3) comprises a groove plate (301) fixedly mounted on the upper rear side of the surface of the workbench (1), and a screw rod (302) is rotatably arranged on the inner surface of the groove plate (301).

3. A high-precision casting surface polishing equipment according to claim 1, characterized in that: The adjusting member (3) further comprises a driving motor (303) fixedly mounted on the right end of the outer surface of the groove plate (301), the driving motor (303) being connected to the screw rod (302), and an adjusting frame (304) being provided on the inner surface of the groove plate (301) so as to be slidably fitted and threadedly connected to the screw rod (302).

4. A high-precision casting surface polishing equipment according to claim 1, characterized in that: The disturbance mechanism (4) comprises an electric telescopic rod (401) fixedly mounted on the front side of the upper end of the surface of the adjustment frame (304), and a rotating motor (402) is fixedly arranged on the lower end of the electric telescopic rod (401).

5. The high-precision casting surface polishing equipment according to claim 1, characterized in that: The disturbance mechanism (4) further comprises a rotating rod (403) arranged at the lower end of the rotating motor (402), and inclined plates (404) are evenly distributed and fixedly mounted on the surface of the rotating rod (403).

6. The high-precision casting surface polishing equipment according to claim 1, characterized in that: The storage mechanism (6) comprises a polishing box (601) arranged inside the polishing groove (5), a sealing rubber ring (602) is fixedly arranged below the outer surface of the polishing box (601), and a through hole (605) is opened at the bottom of the inner surface of the polishing box (601).

7. The high-precision casting surface polishing equipment according to claim 1, characterized in that: The storage mechanism (6) also includes a polishing box (601) having convex plates (603) fixedly mounted around the upper edge thereof, and a handle (604) fixedly disposed above the surface of the convex plates (603) on the same side.

Citation Information

Patent Citations

  • Casting surface polishing equipment

    CN219027123U