Shearing tool for PU pipe
By designing an automated PU tube shear tool, using the shear mechanism and clamping mechanism driven by push rod motors and servo motors, the problems of low accuracy and high manual labor intensity of manual cutting are solved, and efficient and accurate automatic cutting is achieved.
Patent Information
- Application Number
- CN202421878705.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, manual cutting of PU tubes requires marking on the hose to be cut, which has low accuracy, high manual labor intensity, and time-consuming and labor-intensive.
An automated shearing tool for PU tubes is designed, and a shearing mechanism and clamping mechanism driven by push rod motors and servo motors can be automatically adjusted to automatically adjust the cutting length and clamp the PU tubes to achieve automatic cutting.
It improves the accuracy of PU tube cutting, reduces the intensity of manual labor, saves time and human resources, and avoids the inaccuracy and fatigue of manual cutting.
Smart Images

Figure CN222844220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing tools, in particular to a shearing tool for a PU pipe. Background Art
[0002] PU tube is the pneumatic pressure hose of choice in the pneumatic industry. PU tube is divided into polyester PU tube and polyether PU tube according to the material; it is divided into PU air compressor hose, PU yarn reinforced hose, PU industrial hose, PU steel wire telescopic hose, PU spiral hose, PU telescopic hose, PU spring hose, PU yarn clamped hose, PU braided hose, PU reticulated hose, PU single hose and PU straight hose according to the usage requirements and names.
[0003] PU tubes need to be cut into equal lengths during some production processes, and currently most of the cutting is done manually;
[0004] However, the existing manual cutting requires marking on the hose to be cut before cutting, and cutting one end before cutting the other end. This cutting method has low precision, high labor intensity, and is time-consuming and labor-intensive. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a cutting tool for PU tubes, which overcomes the deficiencies in the prior art and effectively solves the problem that manual cutting in the prior art requires marking on the hose to be cut before cutting, cutting one end before cutting the other end, and this cutting method has low precision, high manual labor intensity, and is time-consuming and labor-intensive.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A shearing tool for PU pipes, comprising a base plate, a fixed block fixed at one end of the top of the base plate, and a first push rod motor fixed to an outer wall of one side of the fixed block, a fixed seat fixed at one end of the first push rod motor, and pressure rollers are rotatably connected to both ends of the top of the fixed seat, a shearing mechanism is connected to one end of the fixed seat, and the shearing mechanism comprises a fixed frame, a second push rod motor fixed to the inner wall of the top of the fixed frame, and a cutter fixed to the bottom end of the second push rod motor, a connecting frame is fixed to the other end of the top of the base plate, and screws are rotatably connected to the inner walls of both ends of the connecting frame, a movable block is screwed to the rod wall of the screw, and a clamping mechanism is fixed to the bottom of the movable block, the clamping mechanism comprises a mounting plate, a bidirectional screw rotatably connected to the inner walls at both ends of the mounting plate, and a clamping plate screwed to both ends of the rod wall of the bidirectional screw.
[0008] The PU tube is inserted into the groove at the top of the fixing seat and one end of the PU tube is extended into the fixing frame. The top of the PU tube is abutted by two pressure rollers to provide a limit guide for the movement of the PU tube in the groove. The fixing seat is driven to move on the bottom plate by the first push rod motor to adjust the cutting length of the PU tube. The first servo motor drives the screw to rotate, and the rotating screw drives the movable block to move along the connecting frame toward the fixing frame. When the bottom ends of the two splints move into the fixing frame, the second servo motor drives the bidirectional screw to rotate, and the rotating bidirectional screw The rod drives the two clamps to move closer to each other and clamp the PU tube, and then the first servo motor drives the clamping mechanism to move away, thereby pulling the clamped PU tube out of the groove of the fixing seat. When the clamping mechanism drives the PU tube to move to the other end of the screw, the second push rod motor extends downward to drive the cutter to contact the bottom of the fixing frame, so as to cut off the PU tube extending from the groove. Then the second servo motor drives the two clamps to move away from each other to loosen the PU tube. The cut PU tube falls down through the drop chute to prevent too many PU tubes from piling up on the top of the bottom plate.
[0009] Preferably, a groove is formed on the top of the fixing seat, and the bottom of the fixing seat forms a sliding fit with the top of the base plate.
[0010] The PU tube is transported in the groove of the fixing seat, and the fixing seat is driven to move on the bottom plate by the first push rod motor, so that the cutting length of the PU tube can be adjusted.
[0011] Preferably, the bottom of the fixing frame is aligned with the bottom of the groove, and the bottom end of the clamping plate is aligned with the bottom of the fixing frame.
[0012] The second push rod motor extends downward to drive the cutter downward to contact the bottom of the fixed frame, so as to cut off the PU tube extending from the groove. The bottom of the clamping plate extends into the fixed frame, so as to clamp the cut PU tube.
[0013] Preferably, a material drop groove is provided on the top of the bottom plate, and the length of the material drop groove is the same as the length of the screw.
[0014] The provided drop chute allows the cut PU tube to fall downward, thereby preventing excessive PU tubes from piling up on the top of the bottom plate.
[0015] Preferably, a first servo motor is installed at one end of the connecting frame, and the output shaft of the first servo motor is connected and fixed to one end of the screw rod, and the movable block forms a sliding fit with the connecting frame.
[0016] The first servo motor drives the screw rod to rotate, and the rotating screw rod drives the movable block to move along the connecting frame, thereby driving the clamping mechanism to pull out the clamped PU tube.
[0017] Preferably, a second servo motor is installed on an outer wall of one side of the mounting plate, and the output shaft of the second servo motor is connected and fixed to one end of the bidirectional screw rod, and the clamping plate and the mounting plate form a sliding fit.
[0018] The second servo motor drives the bidirectional screw to rotate, and the rotating bidirectional screw drives the two clamping plates to move closer to or away from each other, thereby clamping or loosening the PU tube.
[0019] The beneficial effects of the utility model are:
[0020] The PU tube is inserted into the groove at the top of the fixing seat and one end of it extends into the fixing frame, and the fixing seat is driven to move on the bottom plate by the first push rod motor to adjust the cutting length of the PU tube. When the bottom ends of the two clamps are driven by the first servo motor to move into the fixing frame, the two clamps are brought close to each other by the second servo motor and clamp the PU tube. Then the clamped PU tube is pulled out of the groove of the fixing seat, and the PU tube extending from the groove is cut downward with the help of the cutter. Then the two clamps move away from each other to release the PU tube, and the cut PU tube falls downward through the blanking chute to prevent too many PU tubes from piling up on the top of the bottom plate. This effectively solves the problem that manual cutting in the prior art requires marking on the hose to be cut before cutting, and cutting one end before cutting the other end. This cutting method has low precision, high labor intensity, and is time-consuming and labor-intensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a shearing tool for PU pipes proposed by the utility model;
[0022] Figure 2 This is a schematic diagram of the shearing mechanism structure of a shearing tool for PU pipes proposed in the utility model;
[0023] Figure 3 The utility model is a schematic diagram of the structure of a clamping mechanism of a shearing tool for PU tubes.
[0024] In the figure: 1, bottom plate; 2, fixed block; 3, first push rod motor; 4, fixed seat; 5, pressure roller; 6, shearing mechanism; 7, fixed frame; 8, second push rod motor; 9, cutter; 10, blanking chute; 11, connecting frame; 12, screw; 13, first servo motor; 14, movable block; 15, clamping mechanism; 16, mounting plate; 17, bidirectional screw; 18, second servo motor; 19, clamping plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Example:
[0027] Reference Figure 1-3 , a shearing tool for PU pipes, comprising a bottom plate 1, a fixed block 2 is fixed at one end of the top of the bottom plate 1, a first push rod motor 3 is fixed to an outer wall of one side of the fixed block 2, a fixed seat 4 is fixed to one end of the first push rod motor 3, both ends of the top of the fixed seat 4 are rotatably connected with pressure rollers 5, one end of the fixed seat 4 is connected with a shearing mechanism 6, the shearing mechanism 6 comprises a fixed frame 7, a second push rod motor 8 fixed to the inner wall of the top of the fixed frame 7 and a cutter 9 fixed to the bottom end of the second push rod motor 8, a connecting frame 11 is fixed to the other end of the top of the bottom plate 1, screws 12 are rotatably connected to the inner walls of both ends of the connecting frame 11, a movable block 14 is screwed to the rod wall of the screw 12, a clamping mechanism 15 is fixed to the bottom of the movable block 14, the clamping mechanism 15 comprises a mounting plate 16, a bidirectional screw 17 rotatably connected to the inner walls of both ends of the mounting plate 16 and a clamping plate 19 screwed to both ends of the rod wall of the bidirectional screw 17;
[0028] A groove is provided at the top of the fixing seat 4, and the bottom of the fixing seat 4 forms a sliding fit with the top of the bottom plate 1. The PU tube is transported in the groove of the fixing seat 4. The fixing seat 4 is driven to move on the bottom plate 1 by the first push rod motor 3, and the cutting length of the PU tube can be adjusted. The bottom of the fixing frame 7 is aligned with the bottom of the groove, and the bottom end of the clamping plate 19 is aligned with the bottom of the fixing frame 7. The second push rod motor 8 extends downward to drive the cutter 9 to contact the bottom of the fixing frame 7 downward, so as to cut off the PU tube extending from the groove. The bottom of the clamping plate 19 extends into the fixing frame 7, so as to clamp the cut PU tube. A blanking trough 10 is provided at the top of the bottom plate 1. The length of the blanking trough 10 is the same as the length of the screw 12. The blanking trough 10 can make the cut PU tube fall downward, thereby preventing too many PU tubes from piling up on the top of the bottom plate 1.
[0029] A first servo motor 13 is installed at one end of the connecting frame 11, and the output shaft of the first servo motor 13 is connected and fixed to one end of the screw 12. The movable block 14 forms a sliding fit with the connecting frame 11, and the first servo motor 13 drives the screw 12 to rotate, and the rotating screw 12 drives the movable block 14 to move along the connecting frame 11, thereby driving the clamping mechanism 15 to pull out the clamped PU tube. A second servo motor 18 is installed on the outer wall of one side of the mounting plate 16, and the output shaft of the second servo motor 18 is connected and fixed to one end of the bidirectional screw 17, and the clamping plate 19 forms a sliding fit with the mounting plate 16, and the second servo motor 18 drives the bidirectional screw 17 to rotate, and the rotating bidirectional screw 17 drives the two clamping plates 19 to move closer or farther from each other, thereby achieving the clamping or loosening of the PU tube.
[0030] Working principle:
[0031] During operation, the PU tube is inserted into the groove at the top of the fixing seat 4 and one end of the PU tube is extended into the fixing frame 7. The top of the PU tube is abutted by two pressure rollers 5 to provide a limit guide for the PU tube to move in the groove. The fixing seat 4 is driven to move on the bottom plate 1 by the first push rod motor 3 to adjust the cutting length of the PU tube. The screw 12 is driven to rotate by the first servo motor 13. The rotating screw 12 drives the movable block 14 to move along the connecting frame 11 toward the fixing frame 7. When the bottom ends of the two clamping plates 19 move into the fixing frame 7, the bidirectional screw 17 is driven to rotate by the second servo motor 18. The bidirectional screw rod 17 drives the two clamping plates 19 to approach each other and clamp the PU tube, and then the first servo motor 13 drives the clamping mechanism 15 to move away, thereby pulling the clamped PU tube out of the groove of the fixing seat 4. When the clamping mechanism 15 drives the PU tube to move to the other end of the screw rod 12, the second push rod motor 8 extends downward to drive the cutter 9 to contact the bottom of the fixing frame 7 downward, so as to cut off the PU tube extending from the groove. Then the second servo motor 18 drives the two clamping plates 19 to move away from each other to loosen the PU tube. The cut PU tube falls downward through the blanking chute 10 to prevent too many PU tubes from accumulating on the top of the bottom plate 1.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A shearing tool for PU pipes, comprising a bottom plate (1), characterized in that: A fixing block (2) is fixed to one end of the top of the bottom plate (1), and a first push rod motor (3) is fixed to an outer wall of one side of the fixing block (2); a fixing seat (4) is fixed to one end of the first push rod motor (3), and both ends of the top of the fixing seat (4) are rotatably connected to pressure rollers (5); one end of the fixing seat (4) is connected to a shearing mechanism (6), and the shearing mechanism (6) comprises a fixing frame (7), a second push rod motor (8) fixed to the inner wall of the top of the fixing frame (7), and a second push rod motor (8) fixed to the bottom of the second push rod motor (8). The bottom plate (1) has a cutting knife (9) at one end, a connecting frame (11) is fixed to the other end of the top of the bottom plate (1), and the inner walls at both ends of the connecting frame (11) are rotatably connected to screw rods (12), the rod wall of the screw rod (12) is screwed to a movable block (14), and the bottom of the movable block (14) is fixed to a clamping mechanism (15), and the clamping mechanism (15) comprises a mounting plate (16), a bidirectional screw rod (17) rotatably connected to the inner walls at both ends of the mounting plate (16), and clamping plates (19) screwed to the two ends of the rod wall of the bidirectional screw rod (17).
2. A shearing tool for PU pipe according to claim 1, characterized in that: The top of the fixing seat (4) is provided with a groove, and the bottom of the fixing seat (4) forms a sliding fit with the top of the bottom plate (1).
3. A shearing tool for PU pipe according to claim 1, characterized in that: The bottom of the fixing frame (7) is aligned with the bottom of the groove, and the bottom end of the clamping plate (19) is aligned with the bottom of the fixing frame (7).
4. A shearing tool for PU pipe according to claim 1, characterized in that: A material drop chute (10) is provided on the top of the bottom plate (1), and the length of the material drop chute (10) is the same as the length of the screw rod (12).
5. A shearing tool for PU pipe according to claim 1, characterized in that: A first servo motor (13) is installed at one end of the connecting frame (11), and the output shaft of the first servo motor (13) is connected and fixed to one end of the screw rod (12), and the movable block (14) forms a sliding fit with the connecting frame (11).
6. A shearing tool for PU pipe according to claim 1, characterized in that: A second servo motor (18) is installed on an outer wall of one side of the mounting plate (16), and the output shaft of the second servo motor (18) is connected and fixed to one end of the bidirectional screw rod (17), and the clamping plate (19) forms a sliding fit with the mounting plate (16).