Cutting-length-adjustable cutting machine for thermal insulation pipe production

By designing an insulating pipe cutting machine including a duct guide slide group, a pressing mechanism, a cutting mechanism and an adjustable barrier mechanism, the problems of hard work and low safety factor in the prior art are solved, and the effect of adjustable cutting length, convenient loading and unloading, high safety factor and high cutting accuracy are achieved.

CN222844253UActive Publication Date: 2025-05-09YUANFA PIPELINE EQUIP CO LTD
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Patent Information

Application Number
CN202421886827.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-09
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing insulation pipe cutting machines have problems such as laborious, time-consuming, easy to be injured and low safety factor during loading and unloading and cutting.

Method used

A cutting machine for thermal insulation pipe production with adjustable cutting length including a duct guide slide group, a pressing mechanism, a cutting mechanism and an adjustable barrier mechanism is designed. The duct guide slide group and the compression mechanism achieve stable support and compression of the insulation pipe, the cutting mechanism accurately cuts, and the barrier mechanism adjusts the cutting length and ensures safety.

Benefits of technology

It achieves the effect of convenient loading and unloading, high safety factor and high cutting accuracy, and solves the problems of difficulty loading and unloading and low safety factor in the prior art.

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Abstract

The utility model relates to the technical field of cutting machines, in particular to a cutting-length-adjustable cutting machine for thermal insulation pipe production, which comprises a machine frame, a pipe supporting guide sliding group arranged at the bottom of the machine frame, a pressing mechanism arranged on two sides of the top of the pipe supporting guide sliding group, a blocking mechanism capable of adjusting positions, and a cutting mechanism. According to the cutting device, feeding and discharging are convenient and fast, the safety coefficient is high, and the cutting precision is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting machines, in particular to a cutting machine for producing thermal insulation pipes with adjustable cutting length. Background Art

[0002] Insulated pipe is the abbreviation of insulated pipe. Insulated pipe is used for the transportation of liquid, gas and other media. It is used for thermal insulation of pipelines in petroleum, chemical industry, aerospace, central heating, central air conditioning, municipal and other fields. In the production process of insulated pipe, it is necessary to cut the longer ones into suitable lengths. After searching, the Chinese patent with publication number CN211164153U discloses an adjustable automatic cutting device for processing insulated pipe fittings. When in use, the insulated pipe fittings are placed on a fixed pipe scaffolding platform and a movable pipe scaffolding platform, and then the second electric cylinder is opened. The piston rod of the second electric cylinder drives the clamping plate connected thereto to move toward the direction of the insulated pipe fittings and contact the insulated pipe fittings, so that the two clamping plates firmly clamp the insulated pipe fittings. After the insulated pipe is fixed on the fixed pipe scaffolding platform and the movable pipe scaffolding platform, the insulated pipe should be sent to the cutting station of the cutting machine. At this time, the second motor is turned on, and the output shaft of the second motor drives the ball screw to rotate between the second motor and the partition, so that the ball nut and the ball nut sleeved on the outer side of the ball screw are rotated. The two connecting rods connected to the mother move horizontally on the ball screw, so that the two connecting rods drive the two movable plates and the movable pipe-laying platform connected to the two movable plates to move toward the direction of the cutting machine under the action of the slider and the slide groove, so that the thermal insulation pipe clamped and placed on the movable pipe-laying platform is sent to the cutting station of the cutting machine. After the thermal insulation pipe moves to a suitable cutting length, the second motor is turned off, the first electric cylinder and the cutting machine are turned on, and the piston rod of the first electric cylinder drives the support rod and the cutting machine connected to the support rod to move toward the direction of the thermal insulation pipe, so that the high-speed rotating saw blade on the cutting machine cuts the thermal insulation pipe into sections, and the cut thermal insulation pipe can be taken out from the discharge hole. However, this cutting method requires the thermal insulation pipe to be clamped, and loading is laborious and time-consuming, and it is easy to cause accidental injury. At the same time, it is not convenient to fix the cutting position, and it is easy to tilt during cutting, and the safety factor is low. For this reason, a cutting machine for thermal insulation pipe production with convenient loading and unloading, high safety factor and high cutting accuracy and adjustable cutting length is designed. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the utility model provides a cutting machine for producing thermal insulation pipes with adjustable cutting length, which is convenient for loading and unloading, has a high safety factor and high cutting accuracy.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting machine for the production of insulation pipes with adjustable cutting length, comprising a frame, a tube guide slide group is arranged at the bottom of the frame, a clamping mechanism and a blocking mechanism with adjustable position are respectively arranged on both sides of the top of the tube guide slide group, and also includes a cutting mechanism, which is hoisted on the clamping mechanism.

[0007] Preferably, the blocking mechanism includes a blocking seat that is horizontally slidably matched with the top of the frame, and two blocking tube bars are symmetrically rotatably connected to the blocking seat, and gears rotatably connected to the blocking seat are fixedly mounted on the two blocking tube bars, and the two gears are meshed, and a rotating motor that drives one of the gears to rotate is fixedly mounted on the blocking seat.

[0008] Preferably, it also includes a horizontal driving assembly that drives the stopper to move, the horizontal driving assembly includes a one-way screw that is horizontally rotatably connected to the top of the frame, the one-way screw is threadedly connected to an adjusting slider that horizontally slides with the frame, the stopper is fixedly mounted on the bottom of the adjusting slider, and the frame is also fixedly mounted with an adjusting motor that drives the one-way screw to rotate.

[0009] Preferably, the clamping mechanism includes a lifting frame that slides up and down with the top of the frame, and the four corners of the bottom of the lifting frame are equipped with pressure rollers in the same direction as the hosting guide slide group. The four pressure rollers are symmetrically arranged on both sides of the hosting guide slide group, and a positioning lifting drive cylinder for driving the lifting frame to rise and fall is fixedly installed on the top of the frame.

[0010] Preferably, the cutting mechanism is arranged between four groups of pressure rollers, and the cutting mechanism includes a mounting frame hoisted on a lifting frame through a cutting lifting drive cylinder, a cutting blade is connected to the mounting frame through a cutting motor, and a through hole matching the cutting mechanism is opened on the top of the frame.

[0011] Preferably, the hosting guide slide group includes a plurality of guide brackets spaced apart at the bottom of the frame, a transverse roller is rotatably connected to the middle position of the guide bracket, and inclined rollers rotatably connected to the guide bracket are arranged on both sides of the transverse roller.

[0012] (III) Beneficial effects

[0013] Compared with the prior art, the utility model provides a cutting machine for producing insulation pipes with adjustable cutting length, which has the following beneficial effects:

[0014] The cutting machine for producing insulation pipes with adjustable cutting length can support the insulation pipe and slide it through the trustee guide slide group, can compact the insulation pipe placed on the trustee guide slide group through the clamping mechanism, can cut the compacted part through the cutting mechanism hoisted on the clamping mechanism, can block the insulation pipe placed on the trustee guide slide group in the forward direction through the blocking mechanism that can be adjusted to the left and right, and can adjust the cutting length after the position is adjusted, and can make the cut and remaining insulation pipes continue to move after the blocking mechanism is released, so as to facilitate loading and unloading. The cutting machine for producing insulation pipes with adjustable cutting length has convenient loading and unloading, high safety factor and high cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0017] Figure 3 For this utility model Figure 1 A schematic diagram of the local enlarged structure at B in the middle;

[0018] Figure 4 It is a schematic diagram of the overall structure of the utility model without a bottom plate and a hosting guide slide group.

[0019] Markings in the attached drawings: 1. bottom plate; 2. top plate; 3. stop seat; 4. gear; 5. pipe stop strip; 6. rotating motor; 7. one-way screw; 8. adjusting slider; 9. adjusting motor; 10. lifting frame; 11. positioning lifting drive cylinder; 12. pressure roller; 13. cutting lifting drive cylinder; 14. mounting frame; 15. cutting blade; 16. cutting motor; 17. guide bracket; 18. horizontal roller; 19. inclined roller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example:

[0022] See also Figure 1-4A cutting machine for producing insulation pipes with adjustable cutting length comprises a frame, a trustee guide slide group is arranged at the bottom of the frame, a clamping mechanism and a blocking mechanism with adjustable position are arranged on both sides of the top of the trustee guide slide group, and a cutting mechanism is also included, and the cutting mechanism is hoisted on the clamping mechanism. Furthermore, the frame comprises a bottom plate 1 and a top plate 2 fixedly mounted on the top of the bottom plate 1 by a plurality of support rods, the trustee guide slide group is arranged on the bottom plate 1, and the clamping mechanism and the blocking mechanism with adjustable position are both arranged on the top plate 2.

[0023] The blocking mechanism includes a blocking seat 3 that is horizontally slidably matched with the top of the frame, and two pipe-blocking bars 5 are symmetrically connected to the blocking seat 3 for rotation. Gears 4 that are rotatably connected to the blocking seat 3 are fixedly installed on the two pipe-blocking bars 5, and the two gears 4 are meshed with each other. A rotating motor 6 that drives one of the gears 4 to rotate is fixedly installed on the blocking seat 3. The rotating motor 6 is started to make the output shaft of the rotating motor 6 rotate clockwise or counterclockwise, so as to drive one of the gears 4 to rotate clockwise or counterclockwise, and through the meshing of the two gears 4, the other gear 4 is driven to rotate counterclockwise or clockwise, so that the two pipe-blocking bars 5 can be rotated inward or outward. When they rotate inward to the bottom, the advancement of the insulation pipe can be blocked, and when the two pipe-blocking bars 5 rotate outward, the insulation pipe can be released from the blocking.

[0024] The machine also includes a horizontal driving assembly for driving the stopper 3 to move, and the horizontal driving assembly includes a one-way screw rod 7 which is horizontally connected to the top of the frame, and the one-way screw rod 7 is threadedly connected to an adjusting slider 8 which is horizontally slidable with the frame. The stopper 3 is fixedly mounted on the bottom of the adjusting slider 8, and an adjusting motor 9 which drives the one-way screw rod 7 to rotate is also fixedly mounted on the frame. When the adjusting motor 9 is started, the output shaft of the adjusting motor 9 rotates clockwise or counterclockwise, thereby driving the adjusting slider 8 to move left or right, thereby driving the stopper 3 to move left or right, and thereby adjusting the horizontal distance between the blocking mechanism and the cutting mechanism, thereby adjusting the cutting length.

[0025] The clamping mechanism includes a lifting frame 10 that slides up and down with the top of the frame, and pressure rollers 12 in the same direction as the trustee guide slide are installed at the four corners of the bottom of the lifting frame 10. The four pressure rollers 12 are symmetrically arranged on both sides of the trustee guide slide. A positioning lifting drive cylinder 11 for driving the lifting frame 10 to rise and fall is fixedly installed on the top of the frame. Starting the positioning lifting drive cylinder 11 is convenient for driving the lifting frame 10 to rise and fall. The four pressure rollers 12 are convenient for clamping the insulation pipe placed on the trustee guide slide from above to prevent it from continuing to move. Since the pressure rollers 12 are arranged in the same direction as the trustee guide slide, the friction force of its continued movement can be increased, thereby improving the stability of the clamping.

[0026] The cutting mechanism is arranged between the four groups of pressure rollers 12, and the cutting mechanism includes a mounting frame 14 hoisted on the lifting frame 10 through a cutting lifting drive cylinder 13, and a cutting blade 15 is connected to the mounting frame 14 through a cutting motor 16 for rotation, and a through hole adapted to the cutting mechanism is provided on the top of the frame. The cutting lifting drive cylinder 13 is started to facilitate the lowering of the mounting frame 14, and the cutting motor 16 is started to facilitate the rotation of the cutting blade 15, and then the cutting blade 15 is lowered with the cooperation of the cutting lifting drive cylinder 13 to cut the insulation pipe.

[0027] The tube guide slide group includes a plurality of guide brackets 17 spaced apart at the bottom of the frame, a transverse roller 18 is rotatably connected to the middle position of the guide bracket 17, and inclined rollers 19 rotatably connected to the guide bracket 17 are arranged on both sides of the transverse roller 18, so that the insulation tube can be guided and moved conveniently through the transverse roller 18 and the two inclined rollers 19.

[0028] When in use, place the insulation pipe from the clamping mechanism side onto the tube guide slide group, then adjust the blocking mechanism to a suitable position according to the length to be cut, and then transport the insulation pipe to the blocking mechanism side. When blocked by the blocking mechanism, the insulation pipe is clamped by the clamping mechanism, and then cut by the cutting mechanism. After cutting, release the clamping mechanism and the blocking mechanism, continue to push the insulation pipe forward, push the cut corrugated pipe down from the right side, and continue the feeding operation, and repeat the above operations.

[0029] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0030] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0031] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0032] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A cutting machine for producing thermal insulation pipes with adjustable cutting length, characterized in that: It includes a frame, a hosting guide slide group is arranged at the bottom of the frame, a clamping mechanism and a blocking mechanism with adjustable position are arranged on both sides of the top of the hosting guide slide group, and a cutting mechanism is also included, and the cutting mechanism is hoisted on the clamping mechanism.

2. The cutting machine for producing thermal insulation pipes with adjustable cutting length according to claim 1 is characterized in that: The blocking mechanism comprises a blocking seat (3) which is horizontally slidably matched with the top of the frame, two blocking tube strips (5) are symmetrically rotatably connected to the blocking seat (3), gears (4) which are rotatably connected to the blocking seat (3) are fixedly mounted on the two blocking tube strips (5), and the two gears (4) are meshed with each other, and a rotating motor (6) which drives one of the gears (4) to rotate is fixedly mounted on the blocking seat (3).

3. The cutting machine for producing thermal insulation pipes with adjustable cutting length according to claim 2 is characterized in that: The invention also comprises a horizontal driving assembly for driving the stopper (3) to move, the horizontal driving assembly comprising a one-way screw (7) connected to the top of the frame in a horizontally rotatable manner, the one-way screw (7) being threadedly connected to an adjusting slider (8) that is horizontally slidably matched with the frame, the stopper (3) being fixedly mounted on the bottom of the adjusting slider (8), and an adjusting motor (9) that drives the one-way screw (7) to rotate is also fixedly mounted on the frame.

4. The cutting machine for producing thermal insulation pipes with adjustable cutting length according to claim 3 is characterized in that: The clamping mechanism comprises a lifting frame (10) that is slidably matched with the top of the frame, and the four corners of the bottom of the lifting frame (10) are each provided with a pressure roller (12) in the same direction as the host guide slide group, and the four pressure rollers (12) are symmetrically arranged on both sides of the host guide slide group, and a positioning lifting drive cylinder (11) for driving the lifting frame (10) to move up and down is fixedly installed on the top of the frame.

5. The cutting machine for producing thermal insulation pipes with adjustable cutting length according to claim 4 is characterized in that: The cutting mechanism is arranged between four groups of pressure rollers (12), and comprises a mounting frame (14) which is suspended on a lifting frame (10) via a cutting lifting drive cylinder (13), a cutting blade (15) being rotatably connected to the mounting frame (14) via a cutting motor (16), and a through hole which is adapted to the cutting mechanism is provided on the top of the frame.

6. The cutting machine for producing thermal insulation pipes with adjustable cutting length according to claim 5 is characterized in that: The hosting guide slide group comprises a plurality of guide brackets (17) arranged at intervals at the bottom of the frame, a transverse roller (18) is rotatably connected to the middle position of the guide bracket (17), and inclined rollers (19) rotatably connected to the guide bracket (17) are arranged on both sides of the transverse roller (18).

Citation Information

Patent Citations

  • Adjustable automatic cutting device for heat preservation pipe fitting machining

    CN211164153U