Prefabricated slab production pouring component formwork

Abstract

The utility model discloses a prefabricated slab production pouring component formwork which comprises a pouring table, a first formwork and a second formwork, and the first formwork and the second formwork are arranged at the top end of the pouring table. The device further comprises a steam spraying mechanism, the steam spraying mechanism is arranged on one side of the top end of the pouring table, the steam spraying mechanism comprises a first rail and a steam spraying pipe, the first rail is fixed to one side of the top end of the pouring table, and the steam spraying pipe is arranged on one side of the first rail; and the curing agent spraying mechanism is arranged on the other side of the top end of the pouring table, the curing agent spraying mechanism comprises a second track and a liquid spraying pipe, the second track is fixed to the other side of the top end of the pouring table, and the liquid spraying pipe is arranged on one side of the second track. The steam curing device not only can automatically spray curing liquid and is high in efficiency, but also can carry out steam curing without transferring, and is more convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated plate production, in particular to a prefabricated plate production casting component support formwork. Background Art

[0002] Precast panels are floor materials and are also templates or panels needed in engineering projects. They are called precast panels because they are concrete precast parts produced and processed in precast yards and directly transported to the construction site for installation. During the production process of precast panels, wooden boards are first nailed into hollow models. After steel bars are placed in the hollow part of the model, the hollow part is filled with cement. After it dries, the wooden boards are knocked off.

[0003] The production and pouring of prefabricated panels requires the use of component formwork, which is generally composed of a single formwork structure. The formwork is assembled into a model, and then steel bars are filled inside and concrete is poured. After pouring, the prefabricated panels are left to solidify and take shape. Since they need to be sprayed with curing agent and steam-cured after pouring, the spraying of curing agent requires manual operation by workers, which is inefficient. Steam curing also requires the entire panel to be transferred to a steam room, which is very inconvenient and urgently needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a prefabricated panel production casting component formwork to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated panel production casting component formwork, comprising: a casting platform, a first template and a second template,

[0006] The first template and the second template are respectively arranged at the top of the casting platform, and the first template and the second template form a rectangular structure, a steam box is arranged on one side of the casting platform, and a liquid storage tank is arranged on the other side of the casting platform;

[0007] It is characterized by that it also includes

[0008] A steam spraying mechanism, the steam spraying mechanism is arranged on one side of the top of the casting platform, the steam spraying mechanism comprises a first track and a steam spraying pipe, the first track is fixed on one side of the top of the casting platform, and the steam spraying pipe is arranged on one side of the first track;

[0009] The curing agent spraying mechanism is arranged on the other side of the top of the casting platform, and the curing agent spraying mechanism includes a second track and a spray pipe. The second track is fixed on the other side of the top of the casting platform, and the spray pipe is arranged on one side of the second track.

[0010] Preferably, positioning plates are welded to the outer walls of the bottoms of the first and second templates, and the positioning plates are connected to the casting platform by bolts, and ears are welded to both sides of the tops of the first and second templates.

[0011] Preferably, a first L-shaped support bracket is welded on the outer wall of the first template on the side close to the second template, and a second L-shaped support bracket is welded on the outer wall of the second template on the side close to the first template.

[0012] Preferably, right-angle fasteners are provided inside the first L-shaped support bracket and the second L-shaped support bracket, and the right-angle fasteners are tightly engaged with the first L-shaped support bracket and the second L-shaped support bracket.

[0013] Preferably, the steam spraying mechanism also includes a first screw rod, a first movable seat, and a first rotating driving member. The first screw rod is installed inside the first track through a bearing, the first rotating driving member is installed at one end of the first track, and the output end of the first rotating driving member extends to the inside of the first track and is fixedly connected to the first screw rod. The first movable seat is threadedly connected to the first track, and the first movable seat is fixedly connected to the steam spray pipe.

[0014] Preferably, an electric heating tube is installed inside the steam box, an air pump is installed on the top of the steam box, and the output end of the air pump is connected to the steam nozzle through an air pipe, and the input end of the air pump extends to the inside of the steam box.

[0015] Preferably, the curing agent spraying mechanism also includes a second screw rod, a second movable seat, and a second rotating drive member. The second screw rod is installed inside the second track through a bearing, the second rotating drive member is installed at one end of the second track, and the output end of the second rotating drive member extends to the inside of the second track and is fixedly connected to the second screw rod, the second movable seat is threadedly connected to the second track, and the second movable seat is fixedly connected to the spray pipe.

[0016] Preferably, a water pump is installed at the top of the liquid storage tank, and the output end of the water pump is connected to the liquid spraying pipe through a liquid infusion pipe, and the input end of the water pump extends to the bottom of the liquid storage tank.

[0017] Compared with the prior art, the utility model has the following beneficial effects: after the prefabricated panel production casting component is cast, the water pump extracts the solidifying liquid in the liquid storage tank and transports it to the inside of the liquid spraying pipe through the liquid delivery pipe, and the liquid spraying pipe sprays the solidifying liquid evenly. At the same time, the second rotary drive member is started to drive the second screw rod to rotate, so that the second movable seat is translated along the second track and drives the liquid spraying pipe to translate synchronously. The liquid spraying pipe passes through the surface of the cast concrete and sprays the solidifying liquid evenly on the surface. By automatically spraying the solidifying liquid, the efficiency is high and the labor burden of the workers is reduced. The electric heating pipe inside the steam box is heated to boil and generates steam. The air pump extracts the steam and transports it to the inside of the steam nozzle through the gas delivery pipe. The steam is evenly sprayed through the steam nozzle. At the same time, the first rotary drive member is started to drive the first screw rod to rotate, so that the first movable seat is translated along the first track and drives the steam nozzle to translate synchronously. The steam nozzle passes through the surface of the cast concrete and steam-cures it, so that steam curing can be carried out without transfer, which is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0019] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0020] Figure 3 It is a partial enlarged structural schematic diagram of the utility model;

[0021] Figure 4 It is a front view enlarged structural schematic diagram of the steam nozzle of the utility model.

[0022] In the figure: 1. casting table; 2. first template; 201. first L-shaped support bracket; 3. second template; 301. second L-shaped support bracket; 4. steam spraying mechanism; 401. first track; 402. first screw rod; 403. first movable seat; 404. steam spraying pipe; 405. first rotating drive member; 5. steam box; 6. air pump; 7. air pipe; 8. curing agent spraying mechanism; 801. second track; 802. second screw rod; 803. second movable seat; 804. liquid spraying pipe; 805. second rotating drive member; 9. liquid storage tank; 10. water pump; 11. liquid delivery pipe; 12. positioning plate; 13. bolt; 14. lifting ear; 15. right-angle fastener. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. All other embodiments obtained by ordinary technicians in the field without creative work based on the embodiments of the utility model shall fall within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides an embodiment: a prefabricated plate production casting component support formwork, comprising: a casting platform 1, a first template 2 and a second template 3, the first template 2 and the second template 3 are respectively arranged on the top of the casting platform 1, and the first template 2 and the second template 3 form a rectangular structure, a steam box 5 is arranged on one side of the casting platform 1, and a liquid storage tank 9 is arranged on the other side of the casting platform 1;

[0025] It also includes a steam spraying mechanism 4, which is arranged on one side of the top of the casting platform 1. The steam spraying mechanism 4 includes a first track 401 and a steam spraying pipe 404. The first track 401 is fixed on one side of the top of the casting platform 1, and the steam spraying pipe 404 is arranged on one side of the first track 401.

[0026] A curing agent spraying mechanism 8, which is arranged on the other side of the top of the casting platform 1, and includes a second track 801 and a liquid spraying pipe 804. The second track 801 is fixed on the other side of the top of the casting platform 1, and the liquid spraying pipe 804 is arranged on one side of the second track 801;

[0027] Positioning plates 12 are welded to the outer walls of the bottoms of the first template 2 and the second template 3, and the positioning plates 12 are connected to the casting platform 1 through bolts 13. Lifting ears 14 are welded to both sides of the tops of the first template 2 and the second template 3.

[0028] A first L-shaped support bracket 201 is welded on the outer wall of the first template 2 close to the second template 3, and a second L-shaped support bracket 301 is welded on the outer wall of the second template 3 close to the first template 2;

[0029] The first L-shaped support bracket 201 and the second L-shaped support bracket 301 are provided with right-angle fasteners 15 inside, and the right-angle fasteners 15 are tightly clamped with the first L-shaped support bracket 201 and the second L-shaped support bracket 301;

[0030] The steam spraying mechanism 4 further includes a first screw rod 402, a first movable seat 403, and a first rotating driving member 405. The first screw rod 402 is installed inside the first track 401 through a bearing. The first rotating driving member 405 is installed at one end of the first track 401, and the output end of the first rotating driving member 405 extends to the inside of the first track 401 and is fixedly connected to the first screw rod 402. The first movable seat 403 is threadedly connected to the first track 401, and the first movable seat 403 is fixedly connected to the steam spray pipe 404.

[0031] Specifically, the electric heating tube inside the steam box 5 is heated to boil and generate steam, the air pump 6 extracts the steam and transmits it to the steam nozzle 404 through the air pipe 7, and the steam is uniformly sprayed through the steam nozzle 404. At the same time, the first rotary drive member 405 is started to drive the first screw 402 to rotate, so that the first movable seat 403 moves along the first track 401 and drives the steam nozzle 404 to move synchronously, and the steam nozzle 404 passes through the surface of the poured concrete to steam cure it;

[0032] An electric heating pipe is installed inside the steam box 5, an air pump 6 is installed on the top of the steam box 5, and the output end of the air pump 6 is connected to the steam nozzle 404 through the air pipe 7, and the input end of the air pump 6 extends to the inside of the steam box 5 to provide steam for maintenance work;

[0033] The curing agent spraying mechanism 8 further includes a second screw 802, a second movable seat 803, and a second rotating driving member 805. The second screw 802 is installed inside the second track 801 through a bearing. The second rotating driving member 805 is installed at one end of the second track 801, and the output end of the second rotating driving member 805 extends to the inside of the second track 801 and is fixedly connected to the second screw 802. The second movable seat 803 is threadedly connected to the second track 801, and the second movable seat 803 is fixedly connected to the liquid spraying pipe 804.

[0034] Specifically, the water pump 10 draws out the solidifying liquid in the liquid storage tank 9 and delivers it to the inside of the liquid spraying pipe 804 through the liquid delivery pipe 11. The liquid spraying pipe 804 sprays the solidifying liquid evenly. At the same time, the second rotary driving member 805 is started to drive the second screw rod 802 to rotate, so that the second movable seat 803 translates along the second track 801 and drives the liquid spraying pipe 804 to translate synchronously. The liquid spraying pipe 804 passes through the surface of the poured concrete and evenly sprays the solidifying liquid on the surface. By automatically spraying the solidifying liquid, the efficiency is high and the labor burden of the workers is reduced.

[0035] A water pump 10 is installed at the top of the liquid storage tank 9, and the output end of the water pump 10 is connected to the spray pipe 804 through the infusion pipe 11, and the input end of the water pump 10 extends to the bottom of the liquid storage tank 9 to provide curing agent for maintenance work.

[0036] When the embodiment of the present application is in use: first, use a crane to lift the first formwork 2 and the second formwork 3 to the surface of the casting platform 1 through the lifting ear 14, the first formwork 2 and the second formwork 3 form a rectangular structure, and then screw the bolts 13 in the positioning plate 12 into the casting platform 1 to preliminarily fix the first formwork 2 and the second formwork 3, then clamp the right-angle fastener 15 in the first L-shaped support bracket 201 and the second L-shaped support bracket 301, and the right-angle fastener 15 further fixes and locks the first formwork 2 and the second formwork 3, so that the first formwork 2 and the second formwork 3 are tightly and firmly spliced, then, the steel bars are placed in the hollow part between the first formwork 2 and the second formwork 3, and concrete is poured, and then vibrated and smoothed, then the water pump 10 extracts the solidifying liquid inside the liquid storage tank 9 and transports it to the inside of the spray pipe 804 through the infusion pipe 11, and the spray pipe 804 sprays the solidifying liquid evenly, and at the same time, the second rotation is started. The driving member 805 drives the second screw rod 802 to rotate, so that the second movable seat 803 translates along the second track 801 and drives the spray pipe 804 to translate synchronously. The spray pipe 804 passes through the surface of the poured concrete and evenly sprays the solidifying liquid on its surface. By automatically spraying the solidifying liquid, the efficiency is high and the labor burden of the workers is reduced. Finally, the electric heating pipe inside the steam box 5 heats the medium to boil and generates steam. The air pump 6 extracts the steam and transports it to the steam nozzle 404 through the air pipe 7. The steam is evenly sprayed through the steam nozzle 404. At the same time, the first rotating driving member 405 is started to drive the first screw rod 402 to rotate, so that the first movable seat 403 translates along the first track 401 and drives the steam nozzle 404 to translate synchronously. The steam nozzle 404 passes through the surface of the poured concrete and steam-cures it, so that steam curing can be carried out without transfer, which is more convenient.

[0037] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A prefabricated panel production casting component formwork, comprising: Casting platform (1), first formwork (2) and second formwork (3), The first template (2) and the second template (3) are respectively arranged at the top of the casting platform (1), and the first template (2) and the second template (3) form a rectangular structure. A steam box (5) is arranged on one side of the casting platform (1), and a liquid storage tank (9) is arranged on the other side of the casting platform (1); It is characterized by that it also includes A steam spraying mechanism (4), the steam spraying mechanism (4) being arranged on one side of the top of the casting platform (1), the steam spraying mechanism (4) comprising a first track (401) and a steam spraying pipe (404), the first track (401) being fixed on one side of the top of the casting platform (1), and the steam spraying pipe (404) being arranged on one side of the first track (401); A curing agent spraying mechanism (8), wherein the curing agent spraying mechanism (8) is arranged on the other side of the top of the casting platform (1), and the curing agent spraying mechanism (8) comprises a second track (801) and a liquid spraying pipe (804), wherein the second track (801) is fixed on the other side of the top of the casting platform (1), and the liquid spraying pipe (804) is arranged on one side of the second track (801).

2. A prefabricated panel production casting component formwork according to claim 1, characterized in that: Positioning plates (12) are welded to the outer walls of the bottoms of the first template (2) and the second template (3), and the positioning plates (12) are connected to the casting platform (1) via bolts (13). Lifting ears (14) are welded to both sides of the tops of the first template (2) and the second template (3).

3. A prefabricated panel production casting component formwork according to claim 1, characterized in that: A first L-shaped support bracket (201) is welded on the outer wall of the first template (2) on the side close to the second template (3), and a second L-shaped support bracket (301) is welded on the outer wall of the second template (3) on the side close to the first template (2).

4. A prefabricated panel production casting component formwork according to claim 3, characterized in that: The first L-shaped support bracket (201) and the second L-shaped support bracket (301) are provided with right-angle fasteners (15) inside, and the right-angle fasteners (15) are tightly clamped with the first L-shaped support bracket (201) and the second L-shaped support bracket (301).

5. A prefabricated panel production casting component formwork according to claim 1, characterized in that: The steam spraying mechanism (4) further comprises a first screw rod (402), a first movable seat (403), and a first rotating driving member (405); the first screw rod (402) is installed inside the first track (401) via a bearing; the first rotating driving member (405) is installed at one end of the first track (401); and the output end of the first rotating driving member (405) extends into the inside of the first track (401) and is fixedly connected to the first screw rod (402); the first movable seat (403) is threadedly connected to the first track (401); and the first movable seat (403) is fixedly connected to the steam spray pipe (404).

6. A prefabricated panel production casting component formwork according to claim 5, characterized in that: An electric heating tube is installed inside the steam box (5), an air pump (6) is installed at the top of the steam box (5), and the output end of the air pump (6) is connected to the steam nozzle (404) through an air supply pipe (7), and the input end of the air pump (6) extends to the inside of the steam box (5).

7. A prefabricated panel production casting component formwork according to claim 1, characterized in that: The curing agent spraying mechanism (8) also includes a second screw rod (802), a second movable seat (803), and a second rotating driving member (805), wherein the second screw rod (802) is installed inside the second track (801) through a bearing, the second rotating driving member (805) is installed at one end of the second track (801), and the output end of the second rotating driving member (805) extends to the inside of the second track (801) and is fixedly connected to the second screw rod (802), the second movable seat (803) is threadedly connected to the second track (801), and the second movable seat (803) is fixedly connected to the liquid spraying pipe (804).

8. A prefabricated panel production casting component formwork according to claim 1, characterized in that: A water pump (10) is installed at the top of the liquid storage tank (9), and the output end of the water pump (10) is connected to the liquid spraying pipe (804) through the liquid infusion pipe (11), and the input end of the water pump (10) extends to the bottom of the liquid storage tank (9).

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