Centrifugal pouring device for cement pipe pile production
By designing a centrifugal casting device for the production of cement pipe piles including rotating components and slide rails, the cumbersome problem of mold barrel replacement in the prior art in China and abroad is solved, rapid disassembly and replacement is achieved, working efficiency is improved, and concrete solidification is accelerated through electric heating wires.
Patent Information
- Application Number
- CN202421585978.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing centrifugal casting device for the production of cement pipe piles is difficult to disassemble when replacing the outer mold barrel and takes a lot of time to connect the gear ring and gear plate, which is cumbersome to operate.
A centrifugal casting device including a frame, a rotating assembly, a moving base, a sliding seat, a slide rail, a screw and a slider are designed to realize the positioning and limiting of the outer mold barrel through the rotating assembly and a slide rail, simplifying the replacement steps.
The rapid disassembly and replacement of the outer mold cylinder is realized, the operation process is simplified, the working efficiency is improved, and the concrete solidification speed is accelerated by inserting electric heating wires.
Smart Images

Figure CN222844404U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction, in particular to a centrifugal casting device for cement pipe pile production. Background Art
[0002] Prestressed concrete pipe piles can be divided into post-tensioned prestressed pipe piles and pre-tensioned prestressed pipe piles. The existing patent (Announcement No.: CN213732492U) discloses a centrifugal casting device for cement pipe pile production. The utility model sets a material loading and unloading motor, a threaded rod and a slider. By driving the threaded rod, the slider slides left and right, and then drives the hinged rod and the casting platform, so that the casting platform rotates around the rotating seat, and then switches the placement state of the casting platform, so as to facilitate the unloading operation of the hollow cement pipe pile between the inner mold rod and the outer mold barrel. However, in actual applications, since cement pipe piles have a variety of specifications, suitable specifications are selected according to different construction types. In the above utility model, it is not only difficult to disassemble the outer mold barrel, but also because a gear ring is installed on the outer mold barrel, it takes a lot of time to connect the gear ring and the gear plate after replacing the outer mold barrel, and the operation is cumbersome. To this end, we propose a centrifugal casting device for cement pipe pile production. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a centrifugal casting device for cement pipe pile production.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A centrifugal casting device for cement pipe pile production is designed, including a frame with an outer mold cylinder inside, a steel cage is arranged in the outer mold cylinder, rotating components are arranged at both ends of the frame, one end of the rotating component is fixed to the frame, and the other end of the rotating component is movably connected to the frame, the rotating component includes an assembly plate provided with a rotating wheel, the rotating wheel is transmission connected to a motor, the outer mold cylinder is provided with a slide rail matching the rotating wheel, a screw rod transmission connected to a motor is movably installed between the two ends of the frame, a slider is threadedly connected to the screw rod, a sliding seat connected to the slider is fixed to the bottom of one assembly plate, and a movable base movably connected to the frame is provided at the bottom of the outer mold cylinder.
[0006] In the above solution, mounting plates are fixed at the upper and lower ends of the assembly plate, a driving shaft is connected between the mounting plates, and the rotating wheel is mounted on the driving shaft.
[0007] In the above scheme, pulleys are installed on the bottom ends of the second output shaft of the motor and the driving shaft, and belts are connected between adjacent pulleys.
[0008] In the above scheme, guide rods fixed between the two ends of the frame are provided on both sides of the screw rod, and the sliding seat and the movable base are both slidably sleeved on the guide rods.
[0009] In the above scheme, a base is provided under the frame, the bottom of the frame is connected to one end of the base through a rotating seat, a cylinder is installed on the base, a support arm is hinged between the stroke end of the cylinder and the assembly plate, and a control box is installed on the base.
[0010] In the above scheme, a protective cover is provided outside the cylinder, wherein one cylinder and the protective cover are fixed, an adjustment plate is fixed to the side of the base, and the protective cover is connected to the adjustment plate by bolts.
[0011] In the above scheme, a spirally ascending electric heating wire is embedded in the inner wall of the outer mold cylinder.
[0012] The advantages and beneficial effects of the utility model are as follows: by arranging a frame, a rotating assembly, a movable base, a sliding seat, a slide rail, a screw rod and a slider, by placing an outer mold cylinder on the movable base, and then by rotating the screw rod, the slider drives the sliding seat to move along the screw rod, and then the right end rotating assembly moves, so as to adjust the distance between adjacent rotating assemblies to adapt to outer mold cylinders with different radii, and by using rotating wheels and slide rails, the outer mold cylinder is clamped in the middle by adjacent rotating assemblies, not only by using the rotating assembly, but also by limiting the position of the outer mold cylinder, which is easier to disassemble than the prior art. Then, the outer mold cylinder with different radii can be replaced. In actual application, it is only necessary to place the rotating wheel in the slide rail to complete the positioning and installation of the outer mold cylinder, which simplifies the replacement steps and is more convenient to use. By setting a guide rod, when the right-end rotating assembly moves left and right, the movable base can be moved left and right along the guide rod to match the position of the outer mold cylinder for easy adjustment. By setting a heating wire and embedding it in the inner wall of the outer mold cylinder, the heat generated by the heating wire is dissipated from the inner wall of the outer mold cylinder to the poured concrete, thereby providing the concrete with the heat required for solidification, accelerating the solidification speed of the concrete, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 This is a structural schematic diagram of a centrifugal casting device for cement pipe pile production proposed by the utility model;
[0015] Figure 2 This is a structural schematic diagram of a rotating assembly of a centrifugal casting device for cement pipe pile production proposed by the utility model;
[0016] Figure 3 The utility model discloses a cross-sectional view of an outer mold cylinder of a centrifugal casting device for cement pipe pile production.
[0017] In the figure: base 1, frame 2, rotating seat 3, mobile base 4, screw 5, motor 1 6, slider 7, guide rod 8, outer mold cylinder 9, steel cage 10, rotating component 11, assembly plate 111, mounting plate 112, drive shaft 113, rotating wheel 114, pulley 115, motor 2 116, slide rail 12, sliding seat 13, cylinder 14, support arm 15, control box 16, heating wire 17, protective cover 18, adjustment plate 19, bolt 20. DETAILED DESCRIPTION
[0018] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0019] See also Figure 1-3 The utility model provides a technical solution: a centrifugal casting device for cement pipe pile production, comprising a frame 2 with an outer mold cylinder 9, a steel cage 10 is arranged inside the outer mold cylinder 9; a puller connected to the top of the steel cage 10 by a fastener so as to pull the cast pipe pile out of the outer mold cylinder 9;
[0020] Furthermore, a spirally ascending electric heating wire 17 is embedded in the inner wall of the outer mold barrel 9; an embedding groove is opened in the inner wall of the outer mold barrel 9, and the electric heating wire 17 is connected to a power supply, thereby providing electric energy to the electric heating wire 17 so that it can work;
[0021] Specifically, by setting the heating wire 17 and embedding it in the inner wall of the outer mold tube 9, the heat generated by the heating wire 17 is dissipated from the inner wall of the outer mold tube 9 to the poured concrete, thereby providing the concrete with the heat required for solidification, accelerating the solidification speed of the concrete and improving work efficiency.
[0022] The two ends of the frame 2 are provided with rotating components 11, such as Figure 1 As shown, one end of the rotating assembly 11 is fixed to the frame 2, that is, the left end rotating assembly 11 is fixed to the frame 2, the other end rotating assembly 11 is movably connected to the frame 2, and the right end rotating assembly 11 is movably connected to the frame 2. The rotating assembly 11 includes an assembly plate 111 provided with a rotating wheel 114;
[0023] Furthermore, mounting plates 112 are fixed at the upper and lower ends of the assembly plate 111, a vertically arranged driving shaft 113 is connected between the mounting plates 112, and the rotating wheels 114 are evenly mounted on the driving shaft 113;
[0024] The rotating wheel 114 is in transmission connection with a second motor 116; the second motor 116 is mounted on the assembly plate 111 through a bracket;
[0025] Further, the output shaft of the second motor 116 and the bottom end of the driving shaft 113 are both equipped with pulleys 115, and belts are connected between adjacent pulleys 115; the second motor 116 is connected to the power supply, and after the second motor 116 is started, the output shaft of the second motor 116 drives the pulley 115 thereon to rotate, thereby rotating the pulley 115 on the adjacent driving shaft 113, and finally drives the pulley 115 on another driving shaft 113 to rotate, thereby rotating the driving shaft 113 and the rotating wheel 114 thereon, and then using friction to rotate the outer mold cylinder 9, thereby completing centrifugal casting;
[0026] The outer mold cylinder 9 is provided with a slide rail 12 matched with the rotating wheel 114, a screw rod 5 connected to the motor 6 is movably installed between the two ends of the frame 2, and a slider 7 is threadedly connected to the screw rod 5. A sliding seat 13 connected to the slider 7 is fixed at the bottom of one of the assembly plates 111. The motor 6 is used to transmit power to the screw rod 5, so that the screw rod 5 rotates, and then the slider 7 moves along the screw rod 5, so that the sliding seat 13 moves. A movable base 4 movably connected to the frame 2 is provided at the bottom of the outer mold cylinder 9;
[0027] Specifically, a plurality of mounting grooves are evenly arranged on the top surface of the movable base 4, and a ball is movably installed in each mounting groove, and the top of the ball is flush with the top surface of the movable base 4, so that the bottom of the outer mold cylinder 9 contacts the ball, so as to promote the outer mold cylinder 9 to rotate under the action of the rotating wheel 114;
[0028] Furthermore, guide rods 8 are provided on both sides of the screw rod 5 and are horizontally fixed between the two ends of the frame 2. The sliding seat 13 and the movable base 4 are both slidably sleeved on the guide rods 8. On the one hand, the guide rods 8 are used to move the sliding seat 13 along a predetermined direction, and on the other hand, the movable base 4 is guided so that it can move left and right.
[0029] Specifically, by providing the guide rod 8, when the right end rotating assembly 11 moves left and right, the movable base 4 can be moved left and right along the guide rod 8 to match the position of the outer mold cylinder 9 for easy adjustment.
[0030] Specifically, by setting the frame 2, the rotating component 11, the movable base 4, the sliding seat 13, the slide rail 12, the screw rod 5 and the slider 7, the outer mold cylinder 9 is placed on the movable base 4, and then by rotating the screw rod 5, the slider 7 drives the sliding seat 13 to move along the screw rod 5, and then the right end rotating component 11 is moved to adjust the distance between adjacent rotating components 11 to adapt to outer mold cylinders 9 with different radii, and the rotating wheel 114 and the slide rail 12 are used to make the outer mold cylinder 9 clamped in the middle by the adjacent rotating components 11, not only the rotating component 11 is used to rotate the outer mold cylinder 9, but also the outer mold cylinder 9 can be limited. Compared with the prior art, it is easier to disassemble the outer mold cylinder 9 and then replace the outer mold cylinder 9 with different radii. In actual application, it is only necessary to place the rotating wheel 114 in the slide rail 12 to complete the positioning and installation of the outer mold cylinder 9, which simplifies the replacement steps and is more convenient to use.
[0031] Further, a base 1 is provided below the frame 2, the bottom of the frame 2 is connected to one end of the base 1 through a rotating seat 3, a horizontally arranged cylinder 14 is installed on the base 1, and the cylinders 14 are respectively located on both sides of the base 1, a support arm 15 is hinged between the stroke end of the cylinder 14 and the assembly plate 111, a connecting seat is fixed on the assembly plate 111, and the top of the support arm 15 is assembled with the connecting seat through a pin shaft, when the piston rod of the cylinder 14 is gradually shortened, the bottom end of the support arm 15 is gradually moved toward the direction close to the cylinder 14, because the position of the frame 2 is limited by the rotating seat 3, the assembly plate 111 is gradually placed flat on the base 1 under the drive of the support arm 15, and is located between adjacent cylinders 14, a control box 16 is installed on the base 1, and manual control can be performed using the control box 16;
[0032] Furthermore, a protective cover 18 is provided outside the cylinder 14, wherein the cylinder 14 and the protective cover 18 are fixed, and an adjustment plate 19 is fixed to the side of the base 1. Figure 1 As shown, the cylinder 14 at the left end is fixed on the base 1, and the cylinder 14 at the right end is fixed to the protective cover 18. Since the right end rotating component 11 is movable, the protective cover 18 is connected to the adjustment plate 19 through a bolt 20. The bolt includes a screw rod fixed to the right side protective cover 18, and the end of the screw rod is locked with both sides of the adjustment plate 19 through a nut so as to adjust the position of the cylinder 14 at the right end to adapt to the position of the assembly plate 111.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A centrifugal casting device for cement pipe pile production, comprising a frame (2) with an outer mold cylinder (9) arranged therein, wherein a steel cage (10) is arranged therein, characterized in that: Rotating assemblies (11) are provided at both ends of the frame (2), wherein the rotating assembly (11) at one end is fixed to the frame (2), and the rotating assembly (11) at the other end is movably connected to the frame (2), the rotating assembly (11) comprises an assembly plate (111) provided with a rotating wheel (114), the rotating wheel (114) is transmission-connected to a second motor (116), a slide rail (12) matching the rotating wheel (114) is mounted on the outer mold cylinder (9), a screw rod (5) transmission-connected to a first motor (6) is movably installed between the two ends of the frame (2), a slider (7) is threadedly connected to the screw rod (5), a sliding seat (13) connected to the slider (7) is fixed at the bottom end of one assembly plate (111), and a movable base (4) movably connected to the frame (2) is provided at the bottom of the outer mold cylinder (9).
2. A centrifugal casting device for cement pipe pile production according to claim 1, characterized in that: Mounting plates (112) are fixed at the upper and lower ends of the assembly plate (111), a driving shaft (113) is connected between the mounting plates (112), and the rotating wheel (114) is mounted on the driving shaft (113).
3. A centrifugal casting device for cement pipe pile production according to claim 2, characterized in that: The output shaft of the second motor (116) and the bottom end of the driving shaft (113) are both equipped with pulleys (115), and belts are connected between adjacent pulleys (115).
4. A centrifugal casting device for cement pipe pile production according to claim 1, characterized in that: Guide rods (8) fixed between the two ends of the frame (2) are provided on both sides of the screw rod (5), and the sliding seat (13) and the movable base (4) are both slidably sleeved on the guide rods (8).
5. A centrifugal casting device for cement pipe pile production according to claim 1, characterized in that: A base (1) is provided below the frame (2); the bottom of the frame (2) is connected to one end of the base (1) via a rotating seat (3); a cylinder (14) is installed on the base (1); a support arm (15) is hinged between the stroke end of the cylinder (14) and the assembly plate (111); and a control box (16) is installed on the base (1).
6. A centrifugal casting device for cement pipe pile production according to claim 5, characterized in that: A protective cover (18) is provided outside the cylinder (14), wherein the cylinder (14) and the protective cover (18) are fixed, an adjustment plate (19) is fixed to the side of the base (1), and the protective cover (18) is connected to the adjustment plate (19) via bolts (20).
7. A centrifugal casting device for cement pipe pile production according to claim 1, characterized in that: The inner wall of the outer mold cylinder (9) is embedded with a spirally ascending electric heating wire (17).
Citation Information
Patent Citations
Centrifugal pouring device for cement pipe pile production
CN213732492U