Automatic rubber compound cutting and mixing device

By designing the automatic cutting and mixing device of the mixing glue, the automatic cutting and mixing of the glue is realized, and the water volume is automatically controlled, which solves the problems of time-consuming, labor-intensive and costly manual operation in traditional production, and improves production efficiency and product quality.

CN222844473UActive Publication Date: 2025-05-09柳晓娟
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Patent Information

Application Number
CN202421809489.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-09
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In traditional mixing glue production, manual cutting and mixing is time-consuming and labor-intensive, and manual water is required to be added according to temperature changes, which increases manual operation cost and workload and reduces production efficiency.

Method used

An automatic cutting and mixing device for mixing mixing glue is designed to realize automatic cutting and mixing of glue through the coordination of cutting blocks and the stop plate. The water valve switch is controlled by installing the blocks, and water is automatically added to adjust the temperature.

Benefits of technology

The device automates the cutting and mixing process of rubber materials, reduces manual operations, improves the efficiency and product quality of rubber mixing, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber compounds, and discloses an automatic rubber compound cutting and mixing device which comprises a mixing machine body, an installation shell and a fixed shell are detachably installed on the mixing machine body respectively, a connecting block is installed between the installation shell and the fixed shell, and the connecting block is connected with the installation shell and the fixed shell. And telescopic fixing rods are rotationally mounted on the two sides of the mounting shell correspondingly. Through cooperative use of a cutting block and a striker plate, rubber on a mixing shaft can be automatically cut in the rubber mixing process, rubber falling after cutting is mixed again in the stacking process in cooperation with use of the striker plate, so that the cutting and mixing process of rubber materials is effectively controlled, and through cooperative use of a mounting block, the rubber mixing efficiency is improved. And the rotary table capable of controlling a water valve switch to rotate, so that the addition of water is automatically controlled according to the temperature condition, the rubber material is cooled, the rubber mixing production efficiency and the product quality can be further effectively improved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixed rubber, in particular to an automatic cutting and mixing device for mixed rubber. Background Art

[0002] Rubber compounding is a common production process in the rubber industry, involving the mixing and molding of rubber materials. In traditional rubber compounding production, in order to promote uniform mixing and processing and molding, the rubber raw materials and other additives are fully mixed by cutting the rubber and then putting them back, so that the various ingredients can be fully integrated and dispersed, thereby improving the quality and performance of rubber products.

[0003] However, the traditional cutting and mixing method is time-consuming and laborious. In the production process of the compound rubber, not only the rubber needs to be cut and mixed, but also a certain proportion of water needs to be added to the mixed rubber for cooling according to the temperature change to meet the requirements of the production process. This will increase the manual operation cost and workload in production and reduce production efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic cutting and mixing device for mixed rubber, which solves the problems in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A device for automatically cutting and mixing a rubber compound comprises a mixing machine body, on which a mounting shell and a fixed shell are detachably mounted, respectively, a connecting block is mounted between the mounting shell and the fixed shell, telescopic fixing rods are rotatably mounted on both sides of the mounting shell, a cutting block is arranged on one side of the mounting shell close to a mixing shaft of the mixing machine body, a moving part for moving the cutting block is arranged between the mounting shell and the cutting block, and a material baffle is arranged inside the mounting shell close to the lower side of the mixing shaft of the mixing machine body;

[0009] It also includes a plurality of mounting blocks, which are located on one side of the fixed shell close to the mixing machine body and are used to be clamped on a turntable for controlling a water valve switch of the mixing machine body. A rotating member for rotating the mounting block is provided between the mounting block and the fixed shell.

[0010] Optionally, the moving member includes a guide rod rotatably mounted on the inner wall of the mounting shell, a rotating screw is rotatably mounted on the inner wall of the mounting shell close to the guide rod, and the cutting block is provided on both the guide rod and the rotating screw.

[0011] Optionally, the cutting block consists of two parts: a fixed block and a cutting blade. The cutting blade is fixedly mounted on a side of the fixed block away from the mounting shell. The fixed block is slidably mounted on the guide rod. An end of the fixed block away from the guide rod is rotatably mounted on the rotating screw.

[0012] Optionally, the rotating member includes a driven gear fixedly mounted on the mounting block, a driving gear is meshed on one side of the driven gear, and both the driving gear and the driven gear are located inside the fixed housing.

[0013] Optionally, two mounting blocks are provided, and the two mounting blocks are symmetrical to each other with respect to the midpoint of the driven gear.

[0014] Optionally, the mounting block consists of three parts: a fixed shaft, a clamping block and an anti-slip pad. The fixed shaft is fixedly mounted on the surface of the driven gear, the clamping block is fixedly mounted on an end of the fixed shaft away from the driven gear, and the anti-slip pad is fixedly mounted on the inner side of the clamping block.

[0015] Optionally, a sliding groove is provided at a movable portion of the fixed shaft corresponding to the fixed shell.

[0016] The utility model provides an automatic cutting and mixing device for mixed rubber, which has the following beneficial effects compared with the prior art:

[0017] By using the cutting block in conjunction with the baffle plate, the rubber on the mixing shaft can be automatically cut during the rubber mixing process, and the baffle plate can be used to allow the rubber that falls after cutting to be remixed during the accumulation process, so as to effectively control the cutting and mixing process of the rubber material. In addition, the use of the mounting block can control the rotation of the turntable of the water valve switch, thereby automatically controlling the addition of water according to the temperature conditions, and cooling the rubber material, which can further effectively improve the efficiency and product quality of rubber mixing production and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the installation shell of the utility model;

[0020] Figure 3 It is a cross-sectional view of the fixed housing of the utility model;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0022] In the figure: 1. mixing machine body; 2. mounting shell; 3. fixing shell; 4. connecting block; 5. telescopic fixing rod; 6. cutting block; 61. fixing block; 62. cutting blade; 7. baffle plate; 8. mounting block; 81. fixing shaft; 82. clamping block; 83. anti-skid pad; 9. guide rod; 10. rotating screw; 11. driven gear; 12. driving gear; 13. slide groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 and Figure 2 The utility model provides a technical solution: an automatic cutting and mixing device for mixing rubber, comprising a mixing machine body 1, on which a mounting shell 2 and a fixed shell 3 are detachably mounted, a connecting block 4 is commonly mounted between the mounting shell 2 and the fixed shell 3, telescopic fixed rods 5 are rotatably mounted on both sides of the mounting shell 2, a cutting block 6 is arranged on one side of the mounting shell 2 close to the mixing shaft of the mixing machine body 1, a moving part for moving the cutting block 6 is arranged between the mounting shell 2 and the cutting block 6, and a material blocking plate 7 is arranged inside the mounting shell 2 close to the lower side of the mixing shaft of the mixing machine body 1;

[0025] It also includes a plurality of mounting blocks 8, which are located on one side of the fixed shell 3 close to the mixing machine body 1 and are used to be clamped on the turntable of the mixing machine body 1 for controlling the water valve switch. A rotating member for rotating the mounting block 8 is provided between the mounting block 8 and the fixed shell 3. The cutting block 6 can be driven by the moving member to move to cut the rubber on the mixing shaft on the mixing machine body 1, and then the cut colloid is shielded by the baffle plate 7 and then re-mixed.

[0026] See also Figure 3 The utility model provides a technical solution: further, the moving part includes a guide rod 9 rotatably installed on the inner wall of the mounting shell 2, and a rotating screw 10 is rotatably installed on the inner wall of the mounting shell 2 close to the guide rod 9. A cutting block 6 is provided on the guide rod 9 and the rotating screw 10. A motor is provided at the end of the rotating screw 10 for driving the rotating screw 10 to rotate. The method of driving the rotating screw 10 to rotate by a motor is a prior art here, so it is not described.

[0027] Furthermore, the cutting block 6 consists of two parts: a fixed block 61 and a cutting blade 62. The cutting blade 62 is fixedly mounted on the side of the fixed block 61 away from the mounting shell 2. The fixed block 61 is slidably mounted on the guide rod 9. The end of the fixed block 61 away from the guide rod 9 is rotatably mounted on the rotating screw 10.

[0028] See also Figure 4 The utility model provides a technical solution: further, the rotating member includes a driven gear 11 fixedly mounted on the mounting block 8, a driving gear 12 is meshed on one side of the driven gear 11, the driving gear 12 and the driven gear 11 are both located inside the fixed housing 3, and a motor is provided on the driving gear 12 for driving the driving gear 12 to rotate. The method of driving the driving gear 12 to rotate by a motor here is a prior art, so it is not described.

[0029] Furthermore, two mounting blocks 8 are provided, and the two mounting blocks 8 are symmetrical to each other with the midpoint of the driven gear 11 as a reference.

[0030] Furthermore, the mounting block 8 is composed of three parts: a fixed shaft 81, a clamping block 82 and an anti-skid pad 83. The fixed shaft 81 is fixedly mounted on the surface of the driven gear 11, the clamping block 82 is fixedly mounted on the end of the fixed shaft 81 away from the driven gear 11, and the anti-skid pad 83 is fixedly mounted on the inner side of the clamping block 82. The motor on the driving gear 12 is controlled by a signal to rotate and drive the driven gear 11. The driven gear 11 drives the mounting block 8 on the surface to drive the turntable that controls the water valve switch to rotate, thereby automatically controlling the addition of water according to the temperature conditions.

[0031] Furthermore, a sliding groove 13 is provided at a movable portion of the fixed shaft 81 corresponding to the fixed housing 3 .

[0032] Working principle: Before using the automatic cutting and mixing device for mixing rubber, the telescopic fixing rod 5 can be snap-fitted and installed on the mixing machine body 1, and the position of the mounting shell 2 can be adjusted to bring the cutting blade 62 close to the mixing shaft on the mixing machine body 1, and then the mounting block 8 can be snap-fitted on the turntable of the mixing machine body 1 that controls the water valve switch. After completing the preparation work, during the mixing process, the cutting screw 10 can be controlled to rotate, so as to drive the cutting blade 62 on the fixing block 61 to slide along the direction of the guide rod 9 to cut the rubber on the mixing shaft, and then the baffle plate 7 can be used to allow the rubber that falls after cutting to be re-mixed during the accumulation process, so as to effectively control the cutting and mixing process of the rubber material, reduce manual operation, and reduce labor costs. At the same time, the device has a simple structure and low manufacturing cost, and is convenient to be installed on the existing mixing machine body 1, reducing replacement costs.

[0033] And considering that during the rubber mixing process, the rubber material will generate a lot of heat due to friction, causing the temperature to rise and affecting the properties of the material, the mounting block 8 can be designed to be installed on the turntable of the mixing machine body 1 that controls the water valve switch. According to the actual detected temperature, the motor on the active gear 12 is controlled by a signal to rotate and drive the driven gear 11. The driven gear 11 drives the mounting block 8 on the surface to drive the turntable that controls the water valve switch to rotate, thereby automatically controlling the addition of water according to the temperature conditions, cooling the rubber material while reducing the labor cost of manual labor. In addition, combined with the automatic cutting and mixing method of the rubber compound, the efficiency and product quality of rubber mixing production can be further effectively improved, and the production cost can be reduced.

[0034] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components recorded in the specification and the drawings can also be directly processed according to the existing technical common sense. At the same time, the connection method of each component adopts the mature conventional means in the prior art, and the machinery, parts and equipment all adopt the conventional models in the prior art, so no specific description will be given here.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cutting and mixing device for mixing rubber, comprising a mixing machine body (1), characterized in that: The mixing machine body (1) is detachably mounted with a mounting shell (2) and a fixed shell (3), a connecting block (4) is mounted between the mounting shell (2) and the fixed shell (3), telescopic fixed rods (5) are rotatably mounted on both sides of the mounting shell (2), a cutting block (6) is arranged on the side of the mounting shell (2) close to the mixing shaft of the mixing machine body (1), a moving part for moving the cutting block (6) is arranged between the mounting shell (2) and the cutting block (6), and a material blocking plate (7) is arranged inside the mounting shell (2) and below the mixing shaft of the mixing machine body (1); It also comprises a plurality of mounting blocks (8), which are located on a side of the fixed housing (3) close to the mixing machine body (1) and are used to be snapped onto a turntable for controlling a water valve switch of the mixing machine body (1), and a rotating member for rotating the mounting block (8) is provided between the mounting block (8) and the fixed housing (3).

2. The automatic cutting and mixing device for rubber mix according to claim 1, characterized in that: The moving member comprises a guide rod (9) rotatably mounted on the inner wall of the mounting shell (2); a rotating screw rod (10) is rotatably mounted on the inner wall of the mounting shell (2) close to the guide rod (9); and the cutting block (6) is provided on both the guide rod (9) and the rotating screw rod (10).

3. The automatic cutting and mixing device for mixing rubber according to claim 2, characterized in that: The cutting block (6) is composed of two parts, namely a fixed block (61) and a cutting blade (62); the cutting blade (62) is fixedly mounted on a side of the fixed block (61) away from the mounting housing (2); the fixed block (61) is slidably mounted on the guide rod (9); and one end of the fixed block (61) away from the guide rod (9) is rotatably mounted on the rotating screw (10).

4. The automatic cutting and mixing device for mixing rubber according to claim 1, characterized in that: The rotating member comprises a driven gear (11) fixedly mounted on the mounting block (8), a driving gear (12) meshing on one side of the driven gear (11), and both the driving gear (12) and the driven gear (11) are located inside the fixed housing (3).

5. The automatic cutting and mixing device for mixing rubber according to claim 4, characterized in that: There are two mounting blocks (8) in total, and the two mounting blocks (8) are symmetrical to each other with the midpoint of the driven gear (11) as a reference.

6. The automatic cutting and mixing device for rubber mix according to claim 4 or 5, characterized in that: The mounting block (8) is composed of three parts: a fixed shaft (81), a clamping block (82) and an anti-slip pad (83); the fixed shaft (81) is fixedly mounted on the surface of the driven gear (11); the clamping block (82) is fixedly mounted on an end of the fixed shaft (81) away from the driven gear (11); and the anti-slip pad (83) is fixedly mounted on the inner side of the clamping block (82).

7. The automatic cutting and mixing device for mixing rubber according to claim 6, characterized in that: A sliding groove (13) is provided at a movable portion of the fixed shaft (81) corresponding to the fixed housing (3).