Blanking anti-mixing marking tool for brake disc waste
By designing a waste discharge anti-mix marking tool for brake disc production line, and automatically marking the unqualified brake discs with infrared sensors and paint heads, the problem of unqualified brake discs being mixed with qualified products during the discharge and handling process is solved, and the accurate distinction and management of waste is achieved.
Patent Information
- Application Number
- CN202421751942.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-23
AI Technical Summary
On the brake disc production line, unqualified brake discs are easily mixed with qualified products during the process of unloading and handling, resulting in the inability to distinguish which piece is scrap and which piece is qualified, resulting in the mixing situation.
Design a brake disc waste discharge anti-mix marking tooling, including support pipes, connection mechanisms, support mechanisms, rotating mechanisms and marking mechanisms, use infrared sensors to detect waste and mark the waste through paint heads to ensure that different batches of waste have different marking positions.
Through the automatic marking function, staff can accurately distinguish and identify different batches of waste products, avoid mixing, and improve the accuracy and efficiency of waste management.
Smart Images

Figure CN222845056U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production marking, and in particular relates to a waste brake disc blanking anti-mixing marking tool. Background Art
[0002] When the brake disc is finished being processed on the production line, the production equipment will perform relevant size inspections on the processed brake disc. Qualified brake disc products will enter the reserve station of the next process along the production line, and unqualified brake discs will be sorted to another production line, and then transferred to a temporary storage station by the equipment as waste, and will be transferred and transported by workers after unloading.
[0003] Since the number of unqualified brake discs is small, it is easy to mix up the batches of waste products during the later turnover and transportation, resulting in different batches of waste products being mixed together after unloading, i.e., mixed materials. In this way, it is unclear which waste product belongs to which batch; or it is possible that the waste products and qualified products are mixed due to the negligence of the staff, and it is easy to distinguish which is the waste product and which is the qualified product. Therefore, it is necessary to design a tooling that automatically prevents mixing and marks the unqualified waste products. The utility model solves this technical problem. Utility Model Content
[0004] The utility model provides a waste brake disc material mixing prevention marking tooling, which can automatically mark the waste brake discs, so that staff can distinguish the waste brake discs and waste batches, thereby preventing the occurrence of mixing after material unloading.
[0005] A waste brake disc blanking anti-mixing marking tool, comprising a support tube on a production line, a connecting mechanism arranged on the support tube, a supporting mechanism connected to the connecting mechanism, a rotating mechanism connected to the supporting mechanism, and a marking mechanism connected to the rotating mechanism, wherein the support tube is connected to a detection mechanism;
[0006] The rotating mechanism is used to drive the marking mechanism to mark different batches of brake discs, and the detecting mechanism is used to detect the position of the brake discs. The marking mechanism and the detecting mechanism are electrically connected to the controller respectively.
[0007] Furthermore, the rotating mechanism includes a motor connected to the supporting mechanism and a connecting plate connected to an output shaft of the motor, and the connecting plate is connected to the marking mechanism.
[0008] Furthermore, the marking mechanism includes a paint spray head connected to the connecting plate, and a paint spray device connected to the paint spray head via a paint spray pipe, and the paint spray device is electrically connected to the controller.
[0009] Furthermore, the support mechanism includes a support plate having one end connected to the motor and a fixing plate connected to the other end of the support plate, and the fixing plate is connected to the connection mechanism.
[0010] Furthermore, the detection mechanism includes an infrared sensor connected to the support tube, and the infrared sensor is electrically connected to the controller.
[0011] Furthermore, the connection mechanism includes a protective net connected to the support tube, and the protective net is connected to the fixing plate by bolts.
[0012] The technical effects of the utility model are as follows:
[0013] The device can detect whether there is a brake disc waste passing by through an infrared sensor. When it is detected that the brake disc waste passes by, the controller is used to control the paint spraying device to spray paint, so as to mark the waste. When processing other batches of brake discs, the rotating mechanism can be used to drive the paint spraying head to rotate a certain angle, so that different batches of waste are marked at different positions. In this way, the waste and different batches of waste are marked to prevent mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Among them, the attached drawings are described as follows: 1. Support tube; 2. Protective net; 3. Fixing plate; 4. Support plate; 5. Motor; 6. Bolt; 7. Connecting plate; 8. Paint spray head; 9. Infrared sensor. DETAILED DESCRIPTION
[0016] The technical solution of the present utility model will be clearly and completely described below in conjunction with specific embodiments and drawings.
[0017] See also Figure 1 , a brake disc waste blanking anti-mixing marking tool, including a support tube 1 on a production line, and also including a connecting mechanism arranged on the support tube 1, a supporting mechanism connected to the connecting mechanism, a rotating mechanism connected to the supporting mechanism, and a marking mechanism connected to the rotating mechanism, wherein the support tube 1 is connected to a detection mechanism;
[0018] The rotating mechanism is used to drive the marking mechanism to mark the brake discs of different batches, and the detecting mechanism is used to detect the position of the brake disc. The marking mechanism and the detecting mechanism are electrically connected to the controller respectively. The controller is not drawn in the figure.
[0019] There are two support tubes 1 in this embodiment, which are respectively arranged on both sides of the production line. The brake discs after production will be sorted, and the qualified brake discs will enter the reserve station of the next process along the production line. The unqualified waste will be sorted to another production line, that is, the production line where the support tube 1 in this scheme is located. Therefore, in this scheme, the brake discs detected by the detection mechanism are all waste.
[0020] Furthermore, the rotating mechanism comprises a motor 5 connected to the supporting mechanism, a connecting plate 7 connected to the output shaft of the motor 5, and the connecting plate 7 is connected to the marking mechanism. The motor 5 in this embodiment is a torque motor.
[0021] Further, the marking mechanism includes a paint spray head 8 connected to the connecting plate 7, a paint spray device connected to the paint spray head 8 through a paint spray pipe, and the paint spray device is electrically connected to the controller. The paint spray pipe and the paint spray device in the device are not drawn in the figure.
[0022] Furthermore, the support mechanism includes a support plate 4 connected to the motor 5 at one end, a fixing plate 3 connected to the other end of the support plate 4, and the fixing plate 3 is connected to the connection mechanism. Preferably, two fixing plates 3 are provided in this embodiment, which are respectively located on both sides of the guard net 2, and the bolt 6 passes through the guard net 2 and is connected to the two fixing plates 3, so as to fix the positions of the two fixing plates 3.
[0023] Furthermore, the detection mechanism includes an infrared sensor 9 connected to the support tube 1 , and the infrared sensor 9 is electrically connected to the controller.
[0024] Furthermore, the connection mechanism includes a protective net 2 connected to the support pipe 1 , and the protective net 2 is connected to the fixing plate 3 via bolts 6 .
[0025] The working process of the utility model is as follows:
[0026] When the brake disc moves between the two support tubes 1 along the production line, the infrared sensor 9 will detect that there is a waste product passing by and transmit the signal to the controller, which will control the painting device to spray paint on the waste product through the paint spray head 8 as a mark of unqualified;
[0027] When no brake disc passes for a long time and the infrared sensor 9 does not detect the passage of waste for a long time, it is considered that the previous waste and the subsequent waste are from different batches. At this time, the motor 5 can be controlled to rotate a certain angle, so that when the subsequent waste passes, the mark made by the spray head 8 on it is different from the mark of the previous batch of waste in position. The staff can judge the batch of waste according to the position of the mark, thereby achieving the effect of preventing mixing.
[0028] The above embodiments are only preferred embodiments of the present invention. Those skilled in the art can derive other embodiments from the above embodiments without creative work. Therefore, this application protects not only the above embodiments, but also the scope consistent with the principles and features of this application.
Claims
1. A tool for marking waste brake discs for preventing mixing, comprising a support tube (1) on a production line, characterized in that: It also includes a connecting mechanism arranged on the support tube (1), a supporting mechanism connected to the connecting mechanism, a rotating mechanism connected to the supporting mechanism, and a marking mechanism connected to the rotating mechanism, wherein the support tube (1) is connected to a detection mechanism; The rotating mechanism is used to drive the marking mechanism to mark different batches of brake discs, and the detecting mechanism is used to detect the position of the brake discs. The marking mechanism and the detecting mechanism are electrically connected to the controller respectively.
2. The anti-mixing marking tool for waste brake disc blanking according to claim 1 is characterized in that: The rotating mechanism comprises a motor (5) connected to the supporting mechanism, and a connecting plate (7) connected to an output shaft of the motor (5); the connecting plate (7) is connected to the marking mechanism.
3. The anti-mixing marking tool for waste brake disc blanking according to claim 2 is characterized in that: The marking mechanism comprises a paint spray head (8) connected to the connecting plate (7), and a paint spray device connected to the paint spray head (8) via a paint spray pipe, wherein the paint spray device is electrically connected to the controller.
4. The anti-mixing marking tool for waste brake disc blanking according to claim 2 is characterized in that: The supporting mechanism comprises a supporting plate (4) having one end connected to the motor (5) and a fixing plate (3) connected to the other end of the supporting plate (4); the fixing plate (3) is connected to the connecting mechanism.
5. The anti-mixing marking tool for waste brake disc blanking according to claim 1 is characterized in that: The detection mechanism comprises an infrared sensor (9) connected to the support tube (1), and the infrared sensor (9) is electrically connected to the controller.
6. The anti-mixing marking tool for waste brake disc blanking according to claim 4 is characterized in that: The connection mechanism comprises a protective net (2) connected to the support pipe (1), and the protective net (2) is connected to the fixing plate (3) via bolts (6).