Mine car front axle beam
Through the overall forging design and reasonable structural layout, the problems of complex production process and poor durability of the front axle beam of the traditional mine car front axle assembly are solved, and higher durability and a more stable structure are achieved, and the working efficiency and safety of the mine car are improved.
Patent Information
- Application Number
- CN202421898204.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The front axle beam used in traditional mine car front axle assembly has complex production processes, is prone to defects, poor durability, and low mass production efficiency.
The front axle beam design of the minecart is designed with integral forging of the shaft head, side arm and central beam. The columnar design of the shaft head and the internal penetration of the shaft head increase the stability and bearing capacity of the structure. The brackets and grooves in the main beam are designed for easy connection and maintenance, and alloy steel or ductile iron materials are used to improve strength and durability.
It improves the durability and service life of the front axle of the mine car, enhances the stability and reliability of the structure, simplifies the installation and maintenance process, and improves work efficiency and safety.
Smart Images

Figure CN222845113U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of front axles, in particular to a front axle beam of a mining car. Background Art
[0002] The front axle assembly is the main component on the chassis of the mine car. It is the bracket for installing the front wheel, front leaf spring or suspension device and steering device. It is connected to the frame through leaf spring or suspension, bears the static and dynamic loads on the front of the mine car, and transmits various reaction forces between the road surface and the frame.
[0003] The front axle beam used in the traditional mine car front axle assembly adopts a steel plate welded structure or a cast structure, which has a complex production process, is prone to defects, has poor durability, and has low mass production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a novel mine car front axle to solve the problems existing in the prior art.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is a front axle beam of a mine car, including a main beam, the main beam including an axle head, a side arm, and a center beam, the axle head is columnar in design and is provided with a mounting hole I on the axle head, the mounting hole passes through the axle head up and down, one end of the side arm is connected to the axle head, the center beam is in a horizontal state and is connected to the other end of the side arm away from the axle head, the side arm and the axle head are centrally symmetrically arranged about the center beam, the main beam is integrally forged, one end of the center beam adjacent to the side arm is symmetrically provided with a bracket II by bolts, a mounting hole II is arranged on the bracket II, a U-shaped bracket III is also symmetrically arranged on the center beam by bolts, the bracket III is arranged on the side of the bracket II away from the axle head, a mounting hole III is arranged on the top of the bracket III, a groove arranged along the length direction of the center beam is opened on one side of the center beam, a bracket I is arranged on the groove adjacent to the side arm, the bracket I is connected to the side of the center beam by bolts and the bracket I is U-shaped.
[0006] Preferably, the side arm is integrally forged and is inclined at 30 degrees.
[0007] Preferably, a reinforcing rib is provided at the bottom of the bracket III.
[0008] Preferably, a connecting through groove is provided at the center of the bracket II.
[0009] Preferably, the bracket I, bracket II and bracket III are all made of alloy steel material or ductile iron material.
[0010] Compared with the prior art, the advantages and positive effects of the utility model are:
[0011] The utility model is designed with a main beam composed of an integral forging of an axle head, side arms and a center beam, so that each part is made more delicate and the overall structure is more stable and strong. The columnar design of the axle head and the internal penetration increase the stability, load-bearing and connectability of the structure. Brackets II and III in the main beam can be easily connected to the center beam, which is also convenient for size expansion and linking and installation with other components. Mounting holes I and II are set on the top to facilitate maintenance and replacement of parts. The design of the groove and bracket I also facilitates the installation of other components, maintenance and adjustment. Each component is connected to the center beam by bolts, which enhances the replaceability of each component, facilitates maintenance, and is also convenient for adapting to connecting other components. The installation is also convenient. The overall design takes into account the parts that are often stressed and wear resistance, and adopts reasonable structural design and material selection to improve the durability and service life of the front axle of the mine car.
[0012] In summary, the forged mine car front axle beam designed in this way is more stable, reliable, flexible, durable and easy to install and maintain, which can meet the requirements of the mine car in a complex working environment and improve work efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0014] Figure 1 This is a three-dimensional view of the right side of the front axle beam of the mine car;
[0015] Figure 2 This is a three-dimensional view of the left side of the front axle beam of the mine car;
[0016] In the above figures, 1, main beam, 101, shaft head, 102, side arm, 103, center beam, 2, bracket I, 3, bracket II, 4, bracket III, 5, mounting hole II, 6, groove, 7, mounting hole I, 8, reinforcement rib. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0019] Embodiment 1, as Figure 1-2 As shown, the specific design of the above-mentioned key components is described in detail below: the front axle of the mine car includes a main beam 1, and the main beam 1 includes an axle head 101, a side arm 102, and a center beam 103. The axle head 101 is columnar in design and a mounting hole I is arranged in the center of the axle head 101. The mounting hole passes through the axle head 101 along the axis of the axle head 101, one end of the side arm 102 is connected to the axle head 101, and the center beam 103 is horizontally connected to the other end of the side arm 102 away from the axle head 101, and the side arm 102 and the axle head 101 are centrally symmetrically arranged about the center beam 103.
[0020] A bracket II is symmetrically arranged on the center beam 103 near the shaft head 101 by bolt connection or welding. The orientation of the bracket II is consistent with the axial direction of the shaft head 101. A mounting hole II is arranged on the bracket II, and the mounting hole II is used to connect with the oil and gas suspension of the mine car. In this embodiment, in order to enhance the strength of the bracket II, the cross section of the bracket II can be regarded as a right-angle trapezoidal arrangement. In order to facilitate the arrangement of the mounting hole II, its short side is arranged into a semicircle for convenient connection. At the same time, in order to facilitate the connection, a connecting through groove is arranged in the center of the bracket II, and the direction of the connecting through groove is arranged at a vertical angle to the direction of the mounting hole II. In this way, the bracket II forms a structural design of a base and a side plate, so as to facilitate the connection with the XX part of the mine car.
[0021] In order to facilitate the connection with the thrust rod of the mine car, a U-shaped bracket III is symmetrically arranged on the center beam 103 through bolts. Bracket III is arranged on the side of bracket II away from the shaft head 101. Bracket III is arranged in a U shape as a whole. Considering its connection with the thrust rod, in this embodiment, both ends of bracket III are arranged in a square column shape, and a mounting hole III is arranged on the top of bracket III, and the mounting hole III is arranged on the side wall of bracket III.
[0022] In order to strengthen the strength of the center beam 103, a groove 6 is opened on one side of the center beam along the length direction of the center beam 103. The groove 6 is set for two purposes. One purpose is to strengthen the strength of the entire center beam 103, and the other purpose is to improve the strength of the connection with the other end of the thrust rod. For this purpose, a bracket I is provided on the side of the groove 6 adjacent to the side arm 102. The bracket I is connected to the side of the center beam 103 by bolt connection or welding. The bracket I is also U-shaped and the two ends of the bracket I are also square columnar. Unlike the bracket III, connection holes are provided on the end faces at both ends of the bracket I.
[0023] In order to further improve the strength of the front axle beam of the mine car, the entire side arm 102 and the center beam 103 are inclined at 30 degrees. The 30-degree inclined design of the side arm 102 makes the front axle beam of the mine car have better strength, stability and controllability, and is smoother during driving.
[0024] In order to further increase the connection strength, a reinforcing rib 8 is provided at the bottom of the bracket III, which enhances the bearing capacity and stability of the bracket III and improves the strength of the overall structure.
[0025] At the same time, the surface of each component is smoothed to reduce friction and wear between components, extend service life and improve operating efficiency. Bracket I, bracket II and bracket III are made of alloy steel or ductile iron and the surface is anti-corrosion treated to effectively prevent components from corrosion and damage and ensure the stability and reliability of the front axle of the mine car.
[0026] In this embodiment, the shaft head 101, the side arm 102 and the center beam 103 are forged into an integral main beam 1, ensuring that the side arm 102 is inclined at 30 degrees, so that the connection between the fixed parts is firm, and the bracket II is symmetrically arranged on the center beam 103 near the shaft head 101 by welding or bolting, and a mounting hole II is designed thereon; the U-shaped bracket III is symmetrically arranged on the bracket II near the center beam 103 by bolts, ensuring that the bracket III is firmly fixed on the center beam 103, and the U-shaped design makes the connection more stable and more convenient, so that it is convenient for the bracket III to install other components through the mounting hole I, and the surface of the overall main beam 1 structure is smoothed to ensure that the surface of the components is flat and smooth, and the overall appearance and service life are improved. Through the above design, the stability, durability and use efficiency of the front axle of the mine car can be improved, ensuring that the mine car can run smoothly in harsh environments.
[0027] The contents not described in detail in this specification belong to the prior art known to professionals in this field.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A front axle beam of a mining car, comprising a main beam, the main beam comprising an axle head, a side arm, and a center beam, the axle head is columnar and provided with a mounting hole 1, the mounting hole passes through the axle head up and down, one end of the side arm is connected to the axle head, the center beam is horizontally connected to the other end of the side arm away from the axle head, the side arm and the axle head are centrally symmetrically arranged about the center beam, characterized in that: The main beam is integrally forged, and a bracket II is symmetrically arranged on one end of the center beam adjacent to the side arm through bolts, and a mounting hole II is arranged on the bracket II. A U-shaped bracket III is symmetrically arranged on the center beam through bolts, and the bracket III is arranged on the side of the bracket II away from the shaft head, and a mounting hole III is arranged on the top of the bracket III. A groove arranged along the length direction of the center beam is opened on one side of the center beam, and a bracket I is arranged on the side of the groove adjacent to the side arm. The bracket I is connected to the side of the center beam through bolts and the bracket I is designed in a U shape.
2. The front axle beam of a mining vehicle according to claim 1, characterized in that: The side arms are integrally forged and are inclined at 30 degrees.
3. The front axle beam of a mining vehicle according to claim 2, characterized in that: The bottom of the bracket III is provided with reinforcing ribs.
4. The front axle beam of a mining vehicle according to claim 3, characterized in that: A connecting through slot is arranged at the center of the bracket II.
5. The front axle beam of a mining vehicle according to claim 4, characterized in that: The bracket I, bracket II and bracket III are all made of alloy steel or ductile iron.