Napkin separating and stacking machine

By designing a napkin stacking machine, the automatic separation and stacking of napkins are achieved using the separation components and the transfer components, the problems of large labor consumption and low production efficiency in the prior art are solved, and the stacking efficiency is improved and the cost is reduced.

CN222845555UActive Publication Date: 2025-05-09WENZHOU SHENGTAI MASCH CO LTD
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Patent Information

Application Number
CN202421918067.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-09
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

There are problems such as high labor consumption, low production efficiency and high packaging costs during the packaging process of existing napkins.

Method used

A napkin-paper stacker is designed, including a stacker rack, partition assembly and transfer assembly. The partition assembly separates the napkin through the partition wheel and the drive, and transfers the separated napkin to the stacking table through the transfer assembly, realizing automatic stacking.

Benefits of technology

Through the automated stacking process, manual stacking is replaced, the stacking efficiency of napkins is improved and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a napkin separating and stacking machine which comprises a separating and stacking machine frame, and the separating and stacking machine frame is provided with a separating and stacking table and a feeding channel used for conveying napkins. The napkin separating and stacking machine is characterized in that the separating and stacking rack is provided with a separating assembly for separating napkins and a transferring assembly for transferring the separated napkins to the separating and stacking table; the separation assembly comprises a separation wheel and a separation driver, the separation wheel is arranged at an outlet of the feeding channel, the separation driver drives the separation wheel to be inserted into the napkin on the feeding channel, and the napkins are separated to the transfer assembly; the transferring assembly comprises a transferring frame and a transferring driver for driving the transferring frame to rotate, the transferring frame and the separation wheel are oppositely arranged, and the transferring driver can drive the transferring frame to turn over towards the separating and stacking table and transfer the separated napkins to the separating and stacking table; automatic stacking of napkins is achieved; manual dividing and stacking of workers are replaced, the dividing and stacking efficiency of the napkins is improved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to a packaging machine, more specifically, it relates to a napkin paper stacking machine. Background Art

[0002] With the development of social economy and the improvement of people's requirements for quality of life, napkins have become a necessity in people's lives, and the daily consumption of society is also increasing. Because napkins are related to the health and safety of users, the state stipulates that napkins must be individually packaged in small packages to ensure that they are always isolated from the outside world from the factory to use; to avoid napkins being contaminated by the environment during logistics transportation, sales and carrying;

[0003] At present, after processing and folding, workers generally need to stack several pieces of napkins according to certain packaging specifications, and then manually place the stacks of napkins on the packaging machine for packaging. This stacking method not only consumes a lot of manpower; this production method has the problems of high packaging costs and low production efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a tissue box packaging mechanism.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A napkin stacking machine comprises a stacking frame, wherein the stacking frame is provided with a stacking platform and a feeding channel for conveying napkins; the stacking frame is provided with a separation component for separating napkins and a transfer component for transferring the separated napkins to the stacking platform;

[0007] The separation assembly includes a separation wheel and a separation driver, wherein the separation wheel is placed at the outlet of the feed channel, and the separation driver drives the separation wheel to be inserted between the napkins on the feed channel to separate the napkins to the transfer assembly;

[0008] The transfer assembly includes a transfer frame and a transfer driver for driving the transfer frame to rotate. The transfer frame is arranged opposite to the separation wheel. The transfer driver can drive the transfer frame to flip toward the stacking platform to transfer the separated napkins to the stacking platform.

[0009] The utility model is further provided with a separation leaf on the separation wheel, the separation leaf is tilted toward one side of the transfer rack, and the separation leaf rotates with the separation wheel to press the separated napkin paper toward the transfer rack.

[0010] The utility model is further configured that: a positioning plate is arranged on the separation wheel, and the positioning plate positions the paper towels at the outlet of the feed channel.

[0011] The utility model is further configured that: the partition assembly is vertically slidably arranged on the vertical guide rail of the stacking frame through a vertical slider, and the stacking frame is provided with an adjusting hand wheel for driving the partition assembly to slide;

[0012] The partition assembly is driven by the adjusting hand wheel to move up and down on the vertical guide rail along with the vertical sliding block.

[0013] The utility model is further provided that: a first material pushing assembly is provided on the stacking platform, the first material pushing assembly comprises a first material pushing frame and a first material pushing driver which are arranged vertically, and the first material pushing frame is arranged opposite to the transfer frame;

[0014] The first material pushing driver drives the first material pushing rack to push the napkins on the transfer rack to a receiving tray arranged in front of the stacking platform.

[0015] The utility model is further configured as follows: a horizontal guide rail is provided on the stacking platform, and the first material pusher is slidably arranged on the horizontal guide rail through a horizontal slider;

[0016] The first material pushing drive drives the first material pushing frame to move back and forth through a transmission assembly, and the transmission assembly includes a front articulated arm connected to the output shaft of the first material pushing drive, a rear articulated arm rotatably arranged on a horizontal slider, and a linkage arm;

[0017] One end of the linkage arm is hinged to the front articulated arm, and the other end is hinged to the rear articulated arm; the first pusher driver drives the front articulated arm to rotate, and the front articulated arm drives the rear articulated arm to rotate through the linkage arm, and the rear articulated arm drives the horizontal slider to drive the first pusher rack to slide along the horizontal guide rail.

[0018] The utility model is further configured that: the lower end of the receiving tray is connected with a rotating cylinder for driving the receiving tray to rotate.

[0019] The utility model is further configured as follows: a discharging conveyor belt is arranged at the front end of the stacking frame, and a second pushing assembly is arranged on the stacking platform;

[0020] The second pushing assembly includes a second pushing drive and a second pushing rack. The second pushing rack is driven by the second pushing drive to push the napkins on the receiving tray onto the discharging conveyor belt.

[0021] The utility model is further configured that: the stacking machine frame is provided with two parallel feeding channels, wherein the two feeding channels convey the napkins simultaneously.

[0022] The beneficial effects of the utility model are as follows: when the stacking machine stacks napkins, the separating wheel arranged at the inlet of the feed channel rotates downward under the driving of the separating driver, and the separating wheel will be inserted between the napkins in the feed channel, and the separating wheel cooperates with the transfer rack to clamp the napkins in front, and automatically separate the napkins at the outlet of the feed channel; then, the transfer rack is turned toward the stacking table under the driving of the transfer driver, and the separated napkins are placed on the stacking table for transfer, so as to realize automatic stacking of the napkins; it replaces the manual stacking by workers, improves the stacking efficiency of the napkins, and reduces the production cost of the napkins. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic structural diagram of a napkin stacking machine according to the utility model;

[0024] Figure 2 The utility model is a schematic diagram of the working of the separation component of the napkin stacking machine Figure 1 ;

[0025] Figure 3 The utility model is a schematic diagram of the working of the separation component of the napkin stacking machine Figure 2 ;

[0026] Figure 4 It is a schematic diagram of the working of pushing napkins of a napkin stacking machine of the utility model;

[0027] Figure 5 The structure of the stacking platform of a napkin stacking machine of the utility model is shown in FIG. Figure 1 ;

[0028] Figure 6 The structure of the stacking platform of a napkin stacking machine of the utility model is shown in FIG. Figure 2 ;

[0029] Figure 7 It is a structural schematic diagram of a first material pushing component and a transfer component of a napkin stacking machine of the utility model;

[0030] Figure 8 It is a structural schematic diagram of a transfer assembly of a napkin stacking machine according to the utility model;

[0031] Fig. 9 It is a structural schematic diagram of a first material pushing assembly of a napkin stacking machine according to the utility model;

[0032] Fig.10 It is a structural schematic diagram of a receiving tray of a napkin stacking machine according to the utility model;

[0033] Fig.11 It is a structural schematic diagram of a separation wheel of a napkin stacking machine according to the utility model;

[0034] Explanation of the reference numerals in the accompanying drawings: 1. stacking frame; 11. vertical guide rail; 12. horizontal guide rail; 13. adjusting hand wheel; 2. feeding channel; 3. stacking platform; 31. first pushing assembly; 311. first pushing rack; 3111. horizontal slider; 312. first pushing drive; 313. transmission assembly; 3131. front articulated arm; 3132. rear articulated arm; 3133. linkage arm; 32. receiving tray; 321. rotating cylinder; 4. partition assembly; 41. partition drive; 42. partition wheel; 421. partition leaf; 422. positioning plate; 43. vertical slider; 5. transfer assembly; 51. transfer drive; 52. transfer rack; 6. second pushing assembly; 61. second pushing drive; 62. second pushing rack; 7. unloading conveyor belt. DETAILED DESCRIPTION

[0035] See attached Figures 1 to 11 The utility model is further described in detail for a napkin paper stacking machine.

[0036] A napkin stacking machine comprises a stacking frame 1, wherein the stacking frame 1 is provided with a stacking platform 3 and a feeding channel 2 for conveying napkins; the stacking frame 1 is provided with a partitioning component 4 for separating napkins and a transfer component 5 for transferring the separated napkins to the stacking platform 3;

[0037] The separation assembly 4 includes a separation wheel 42 and a separation driver 41 (wherein the separation driver 41 may be a power source such as a motor or a cylinder). The separation wheel 42 is placed at the outlet of the feed channel 2. The separation driver 41 drives the separation wheel 42 to insert between the napkins on the feed channel 2 to separate the napkins to the transfer assembly 5.

[0038] The separating wheel 42 is provided with a separating leaf 421, which is inclined toward one side of the transfer rack 52, and the thickness of the separating leaf 421 gradually increases along the rotation direction; the separating leaf 421 rotates with the separating wheel 42, pressing the separated napkins toward the transfer rack 52, so that the stack of napkins is turned down together with the transfer rack 52; the separating wheel is provided with a positioning plate 422, and the positioning plate 422 positions the napkins at the outlet of the feed channel 2; after the transfer rack 52 is turned down, the napkins at the outlet of the feed channel 2 are blocked by the positioning plate 422 to prevent the napkins from falling down by themselves;

[0039] The transfer assembly 5 includes a transfer frame 52 and a transfer driver 51 for driving the transfer frame 52 to rotate (wherein the rotation driver may be a power source such as a motor or a cylinder). The transfer frame 52 is arranged opposite to the separation wheel 42. The transfer driver 51 can drive the transfer frame 52 to flip toward the stacking platform 3 to transfer the separated napkins to the stacking platform 3.

[0040] When the stacking machine stacks napkins, the separating wheel 42 placed at the entrance of the feeding channel 2 rotates downward under the drive of the separating driver 41, and the separating wheel 42 is inserted between the napkins in the feeding channel 2. The separating wheel 42 cooperates with the transfer rack 52 to clamp the napkins in front, and automatically separates the napkins at the exit of the feeding channel 2; then, the transfer rack 52 is driven by the transfer driver 51 to flip toward the stacking platform 3, and the separated napkins are placed and transferred to the stacking platform 3, so as to realize automatic stacking of napkins; it replaces the manual stacking of workers, improves the stacking efficiency of napkins, and reduces the production cost of napkins.

[0041] After the transfer of the napkins is completed, the transfer rack 52 is flipped upward under the drive of the transfer driver 51, and the separation wheel 42 will continue to rotate under the drive of the separation driver 41 to separate from the napkins at the outlet of the feed channel 2. At the same time, the napkins in the feed channel 2 will be transported by the outlet and rest against the transfer rack 52 again.

[0042] In order to make the distance between the separating wheel 42 and the feeding channel 2 adjustable, the separating component 4 is vertically slidably arranged on the vertical guide rail 11 of the stacking frame 1 through a vertical slider 43, and the stacking frame 1 is provided with an adjusting hand wheel 13 for driving the separating component 4 to slide; the separating component 4 is driven by the adjusting hand wheel 13 and moves up and down on the vertical guide rail 11 along with the vertical slider 43; it can be adjusted according to the actual height of the napkins, so that the stacking machine can be used to stack napkins of different heights, and has stronger applicability.

[0043] The stacking platform 3 is provided with a first pushing assembly 31, which includes a vertically arranged first pushing frame 311 and a first pushing driver 312 (the first pushing driver 312 can be a power source such as a motor or a cylinder), and the first pushing frame 311 is arranged opposite to the transfer frame 52; the stacking platform 3 is provided with an avoidance hole for the first pushing frame 311 to move back and forth to avoid interference; the first pushing driver 312 drives the first pushing frame 311 to push the napkins on the transfer frame 52 to the receiving tray 32 arranged in front of the stacking platform 3; the stacking platform 3 is provided with a horizontal guide rail 12, and the first pushing frame 311 is slidably arranged on the horizontal guide rail 12 through a horizontal slider 3111; so that the first pushing frame 311 can slide back and forth along the two ends of the discharge channel more smoothly;

[0044] The first material pushing driver 312 drives the first material pushing frame 311 to move back and forth through the transmission assembly 313, and the transmission assembly 313 includes a front articulated arm 3131 connected to the output shaft of the first material pushing driver 312, a rear articulated arm 3132 rotatably disposed on the horizontal slider 3111, and a linkage arm 3133;

[0045] One end of the linkage arm 3133 is hinged to the front articulated arm 3131, and the other end is hinged to the rear articulated arm 3132; the first pushing drive drives the front articulated arm 3131 to rotate, and the front articulated arm 3131 drives the rear articulated arm 3132 to rotate through the linkage arm 3133, and the rear articulated arm 3132 drives the horizontal slider 3111 to drive the first pushing rack 311 to slide along the horizontal guide rail 12, thereby realizing the transmission between the first pushing drive 312 and the first pushing rack 311.

[0046] In order to facilitate the reversal of the napkins, the lower end of the receiving tray is connected to a rotating cylinder 321 that drives the receiving tray 32 to rotate, so that the napkins pushed onto the receiving tray 32 can be reversed; because the cutting edges of the two stacks of napkins are opposite after the napkins are cut, one of the stacks of napkins needs to be reversed, that is, the receiving tray 32 is driven to rotate 180 degrees by the rotating cylinder 321 to achieve rapid and automatic reversal of one stack of napkins, so as to facilitate bagging of the napkins.

[0047] A discharge conveyor belt 7 is provided at the front end of the stacking frame 1, and a second pushing assembly 6 is provided on the stacking platform 3; the second pushing assembly 6 includes a second pushing driver 61 (the second pushing driver 61 can be a power source such as a motor or a cylinder) and a second pushing rack 62, and the second pushing rack 62 pushes the napkins on the receiving tray 32 to the discharge conveyor belt 7 under the drive of the second pushing driver 61; the discharge conveyor belt 7 transports the napkins to the packaging area for bagging; the second pushing driver 61 drives the second pushing rack 62 through a transmission belt and a transmission gear (existing transmission technology), so that the second pushing rack 62 can quickly feed back and forth between the discharge transmission belt and the receiving tray 32.

[0048] The stacking frame 1 is provided with two parallel feeding channels 2, wherein the two feeding channels 2 convey the napkins simultaneously; wherein a partitioning assembly 4 and a transfer assembly 5 are provided in front of each feeding channel 2, wherein the two partitioning assemblies 4 are driven by the same partitioning driver 41, and the partitioning driver 41 realizes synchronous driving of the two partitioning wheels 42 through a transmission belt;

[0049] The two transfer components 5 are driven by a unified transfer driver 51, wherein two transfer racks 52 are connected to a unified connecting shaft. The transfer driver 51 drives the connecting shaft to rotate, thereby driving the two transfer racks 52 to flip synchronously, thereby achieving synchronous separation and transfer of the napkins in the two feed channels 2, thereby improving production efficiency.

[0050] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A napkin stacking machine, comprising a stacking frame, wherein the stacking frame is provided with a stacking table and a feeding channel for conveying napkins; wherein: The stacking frame is provided with a separation component for separating the napkins and a transfer component for transferring the separated napkins to the stacking station; The separation assembly includes a separation wheel and a separation driver, wherein the separation wheel is placed at the outlet of the feed channel, and the separation driver drives the separation wheel to be inserted between the napkins on the feed channel to separate the napkins to the transfer assembly; The transfer assembly includes a transfer frame and a transfer driver for driving the transfer frame to rotate. The transfer frame is arranged opposite to the separation wheel. The transfer driver can drive the transfer frame to flip toward the stacking platform to transfer the separated napkins to the stacking platform.

2. The napkin stacking machine according to claim 1, characterized in that: The separating wheel is provided with a separating leaf, which is inclined toward one side of the transfer rack. The separating leaf rotates with the separating wheel to press the separated napkin paper toward the transfer rack.

3. The napkin stacking machine according to claim 2, characterized in that: A positioning plate is arranged on the separation wheel, and the positioning plate positions the paper towels at the outlet of the feeding channel.

4. A napkin stacking machine according to claim 1, 2 or 3, characterized in that: The partition assembly is vertically slidably arranged on the vertical guide rail of the stacking frame through a vertical slider, and the stacking frame is provided with an adjusting hand wheel for driving the partition assembly to slide; The partition assembly is driven by the adjusting hand wheel to move up and down on the vertical guide rail along with the vertical sliding block.

5. A napkin stacking machine according to claim 1, 2 or 3, characterized in that: The stacking platform is provided with a first material pushing assembly, the first material pushing assembly comprises a first material pushing frame and a first material pushing driver which are arranged vertically, and the first material pushing frame is arranged opposite to the transfer frame; The first material pushing driver drives the first material pushing rack to push the napkins on the transfer rack to a receiving tray arranged in front of the stacking platform.

6. The napkin stacking machine according to claim 5, characterized in that: The stacking platform is provided with a horizontal guide rail, and the first material pusher is slidably arranged on the horizontal guide rail through a horizontal slider; The first material pushing drive drives the first material pushing frame to move back and forth through a transmission assembly, and the transmission assembly includes a front articulated arm connected to the output shaft of the first material pushing drive, a rear articulated arm rotatably arranged on a horizontal slider, and a linkage arm; One end of the linkage arm is hinged to the front articulated arm, and the other end is hinged to the rear articulated arm; the first pusher driver drives the front articulated arm to rotate, and the front articulated arm drives the rear articulated arm to rotate through the linkage arm, and the rear articulated arm drives the horizontal slider to drive the first pusher rack to slide along the horizontal guide rail.

7. The napkin stacking machine according to claim 5, characterized in that: The lower end of the receiving tray is connected with a rotating cylinder for driving the receiving tray to rotate.

8. The napkin stacking machine according to claim 5, characterized in that: A discharging conveyor belt is arranged at the front end of the stacking frame, and a second pushing assembly is arranged on the stacking table; The second pushing assembly includes a second pushing drive and a second pushing rack. The second pushing rack is driven by the second pushing drive to push the napkins on the receiving tray onto the discharging conveyor belt.

9. A napkin stacking machine according to claim 1, 2 or 3, characterized in that: The stacking frame is provided with two parallel feeding channels, wherein the two feeding channels convey the napkins simultaneously.