Automatic assembly line for paper pallets
By designing the automatic assembly line of paper pallets, automatic assembly is achieved using multi-axis robots and loading modules, and assembly is completed through the pressing mechanism, the problem of inefficient production in the existing technology is solved and highly automated paper pallet assembly and production is achieved.
Patent Information
- Application Number
- CN202421930343.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-10
AI Technical Summary
The existing paper pallet production process is highly dependent on manual operations, resulting in low production efficiency, frequent errors and difficulty in handling large-scale production batches.
An automatic assembly line of paper pallets is designed, and a multi-axis robot is used to grip and unload materials, and the combination is completed through the loading module, and a pressing mechanism is used to perform two pressings to achieve automatic assembly.
It improves the production efficiency of paper pallets, realizes high-automated assembly and production, reduces manual operation errors, and can handle large-scale production batches.
Smart Images
Figure CN222845901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper pallet assembly, in particular to an automatic paper pallet assembly line. Background Art
[0002] Paper pallet is a new type of green and environmentally friendly product, which is made of honeycomb panels, foot columns and edge guards. It is divided into double-sided and single-sided types. Double-sided paper pallets are suitable for both sides and are widely used in air transportation and shelves. The characteristics of paper pallets include light weight, environmental protection, high load-bearing capacity and assemblability. Among them, the assembly of paper pallets is a necessary process for the production of paper pallets. The production process from cutting and gluing of paper pallets to assembly of finished products can be realized through manpower or mechanical equipment.
[0003] However, existing paper pallets are highly dependent on manual operation during the production process. The material collection, transportation and assembly of the paper pallet panels, foot blocks and foot pads must be completed manually, which is not only time-consuming but also prone to errors. In addition, manual operation is difficult to handle large-scale production batches, limiting the production capacity. Therefore, inefficiency will slow down the entire production process. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art.
[0005] To this end, one purpose of the utility model is to propose an automatic assembly line for paper pallets, which can grab and unload paper pallet parts through a multi-axis robot, and complete the assembly of paper pallet parts through a loading module, and finally use a pressing mechanism to perform two pressings, which not only improves the production efficiency of paper pallets, but also realizes highly automated assembly production of paper pallets.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic assembly line for paper pallets, comprising a belt conveyor line, a positioning conveyor line is installed at one end of the belt conveyor line, a unloading and stacking robot is installed at the other end of the belt conveyor line, a pressing mechanism is installed on the top of the belt conveyor line, a foot block conveyor line is installed on the front surface of the positioning conveyor line, a foot block loading robot is installed on one side of the foot block conveyor line, a fabric loading robot is installed on the rear surface of the positioning conveyor line, a foot pad conveyor line is installed on the front surface of the belt conveyor line, a foot pad loading robot is installed on one side of the foot pad conveyor line, and a three-axis foot block loading module and a three-axis foot pad loading module are respectively installed on the top of the positioning conveyor line.
[0007] Preferably, both sides of the unloading and palletizing robot are provided with unloading pallets, both sides of the fabric loading robot are provided with panel pallets, both sides of the foot pad loading robot are provided with foot pad pallets, and both sides of the foot block loading robot are provided with foot block pallets.
[0008] Preferably, the pressing mechanism includes a stand, a pressing cylinder and a pressing plate, the stand is fixedly connected to the top of the belt conveyor line, the pressing cylinder is installed on the top of the stand, and the top of the pressing plate is fixedly connected to the piston rod of the pressing cylinder.
[0009] Preferably, the terminal shaft of the fabric feeding robot is fixedly connected to an I-shaped frame, and a plurality of electric suction cups are symmetrically installed at the bottom of the I-shaped frame.
[0010] Preferably, the end shafts of the foot block loading robot and the foot pad loading robot are fixedly connected to a plate body, a plurality of plug rods are installed at the bottom of the plate body, an electric push rod is installed at the top of the plate body, the piston rod of the electric push rod passes through the plate body and is fixedly connected to a push plate.
[0011] Preferably, a double-sided rubber roller is installed on the front surface of the foot block conveyor line.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model realizes automatic grabbing and unloading operations of pallet panels, foot blocks and foot pads through fabric loading robots, foot block loading robots and foot pad loading robots, and realizes assembly of foot blocks and foot pads on panels through three-axis foot block loading modules and three-axis foot pad loading modules, and finally uses a pressing mechanism to perform two pressings to automatically complete the assembly line assembly of the pallet, which not only improves the production efficiency of paper pallets, but also realizes highly automated assembly production of paper pallets. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of an automatic paper pallet assembly line according to an embodiment of the present utility model;
[0014] Figure 2 It is a front structural schematic diagram of an automatic paper pallet assembly line according to an embodiment of the utility model;
[0015] Figure 3 It is a structural schematic diagram of a fabric feeding robot in an automatic assembly line for paper pallets according to an embodiment of the utility model;
[0016] Figure 4 It is a structural schematic diagram of a foot block loading robot in an automatic paper pallet assembly line according to an embodiment of the utility model.
[0017] In the figure: 1. Belt conveyor line; 2. Positioning conveyor line; 3. Foot pad conveyor line; 4. Foot block conveyor line; 5. Unloading and stacking robot; 6. Unloading pallet; 7. Foot pad loading robot; 8. Foot pad pallet; 9. Fabric loading robot; 10. Panel pallet; 11. Foot block loading robot; 12. Foot block pallet; 13. Three-axis foot block loading module; 14. Three-axis foot pad loading module; 15. Pressing mechanism; 16. Double-sided rubber roller; 17. Stand; 18. Pressing cylinder; 19. Pressing plate; 20. I-beam; 21. Electric suction cup; 22. Plate body; 23. Insert rod; 24. Electric push rod; 25. Push plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1 An embodiment of the utility model provides an automatic assembly line for a paper pallet, comprising: a belt conveyor line 1 and a positioning conveyor line 2.
[0020] Among them, Figure 1 and Figure 2 As shown, the positioning conveyor line 2 is installed at one end of the belt conveyor line 1, and a unloading and stacking robot 5 is installed at the other end of the belt conveyor line 1. A foot block conveyor line 4 is installed on the front surface of the positioning conveyor line 2, and a foot block loading robot 11 is installed on one side of the foot block conveyor line 4. A fabric loading robot 9 is installed on the rear surface of the positioning conveyor line 2. A foot pad conveyor line 3 is installed on the front surface of the belt conveyor line 1, and a foot pad loading robot 7 is installed on one side of the foot pad conveyor line 3. A three-axis foot block loading module 13 and a three-axis foot pad loading module 14 are respectively installed on the top of the positioning conveyor line 2.
[0021] Furthermore, unloading pallets 6 are provided on both sides of the unloading and stacking robot 5, panel pallets 10 are provided on both sides of the fabric loading robot 9, foot pad pallets 8 are provided on both sides of the foot pad loading robot 7, and foot block pallets 12 are provided on both sides of the foot block loading robot 11, wherein the unloading pallet 6, panel pallet 10, foot pad pallet 8 and foot block pallet 12 are divided into two stacking areas AB.
[0022] When in use, the fabric loading robot 9 automatically picks up the AB pallet panel, and then places the panel on the positioning conveyor line 2; the foot block loading robot 11 automatically picks up the foot blocks of the AB pallet, and places the foot blocks on the foot block conveyor line 4 after double-sided rubber rolling, and transports them to the three-axis foot block loading module 13, and uses the three-axis foot block loading module 13 to grab the foot blocks and move them to the panel for assembly; the foot pad loading robot 7 automatically picks up the foot pads of the AB pallet, and uses the foot pad conveyor line 3 to transport the foot pads close to the three-axis foot pad loading module 14, and uses the three-axis foot pad loading module 14 to grab the foot pads and move them to the panel for assembly.
[0023] Among them, a double-sided rubber roller 16 is installed on the front surface of the foot block conveyor line 4, and the double-sided rubber roller 16 can perform gluing operations on both sides of the foot block, which is convenient for subsequent pasting and assembly of the foot block.
[0024] In this embodiment, Figure 1 and Figure 2 As shown, a pressing mechanism 15 is installed on the top of the belt conveyor line 1, and the pressing mechanism 15 includes a stand 17, a pressing cylinder 18 and a pressing plate 19. The stand 17 is fixedly connected to the top of the belt conveyor line 1, the pressing cylinder 18 is installed on the top of the stand 17, and the top of the pressing plate 19 is fixedly connected to the piston rod of the pressing cylinder 18. When the pressing mechanism 15 is in use, the pressing cylinder 18 can be used to drive the pressing plate 19 downward to press the paper pallet, wherein, when the panel assembled with the foot pad and the foot block passes through the belt conveyor line 1, the pressing mechanism 15 is used to perform two pressings.
[0025] For further reference, Figure 3 and Figure 4 The end axis of the fabric feeding robot 9 is fixedly connected to an I-shaped frame 20, and a plurality of electric suction cups 21 are symmetrically installed at the bottom of the I-shaped frame 20, through which the surface of the fabric can be adsorbed and grabbed. The end axes of the foot block feeding robot 11 and the foot pad feeding robot 7 are fixedly connected to a plate body 22, and a plurality of plug rods 23 are installed at the bottom of the plate body 22. An electric push rod 24 is installed on the top of the plate body 22. The piston rod of the electric push rod 24 passes through the plate body 22 and is fixedly connected to a push plate 25. The foot block feeding robot 11 and the foot pad feeding robot 7 are inserted into the holes of the foot block and the foot pad by manipulating the plug rod 23, and the foot block and the foot pad are grabbed by the close fit between the rod and the hole. At the same time, the electric push rod 24 is used to drive the push plate 25 to descend, so that the foot block and the foot pad can be pushed out of the plug rod 23 to complete the unloading.
[0026] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: when the utility model is used, the fabric loading robot 9 automatically picks up the AB pallet panel, and then places the panel on the positioning conveyor line 2; the foot block loading robot 11 automatically picks up the foot blocks of the AB pallet, and after double-sided rubber rolling on the foot blocks, places them on the foot block conveyor line 4 close to the three-axis foot block loading module 13, and uses the three-axis foot block loading module 13 to grab the foot blocks and move them to the panel for assembly; the foot pad loading robot 7 automatically picks up the foot pads of the AB pallet, and uses the foot pad conveyor line 3 to transport the foot pads close to the three-axis foot pad loading module 14, and uses the three-axis foot pad loading module 14 to grab the foot pads and move them to the panel for assembly.
[0027] When the panel assembled with foot pads and foot blocks passes through the belt conveyor line 1, it is pressed twice by the pressing mechanism 15. The operator only needs to assemble the product and manually pull away the empty pallet to continue production after it is full of materials, thereby improving the production efficiency of the paper pallet and realizing highly automated assembly production of the paper pallet.
[0028] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic paper pallet assembly line, comprising a belt conveyor line (1), characterized in that: A positioning conveyor line (2) is installed at one end of the belt conveyor line (1), a material unloading and stacking robot (5) is installed at the other end of the belt conveyor line (1), a pressing mechanism (15) is installed on the top of the belt conveyor line (1), a foot block conveyor line (4) is installed on the front surface of the positioning conveyor line (2), a foot block loading robot (11) is installed on one side of the foot block conveyor line (4), a fabric loading robot (9) is installed on the rear surface of the positioning conveyor line (2), a foot pad conveyor line (3) is installed on the front surface of the belt conveyor line (1), a foot pad loading robot (7) is installed on one side of the foot pad conveyor line (3), and a three-axis foot block loading module (13) and a three-axis foot pad loading module (14) are respectively installed on the top of the positioning conveyor line (2).
2. The paper pallet automatic assembly line according to claim 1, characterized in that: Both sides of the unloading and stacking robot (5) are provided with unloading pallets (6), both sides of the fabric loading robot (9) are provided with panel pallets (10), both sides of the foot pad loading robot (7) are provided with foot pad pallets (8), and both sides of the foot block loading robot (11) are provided with foot block pallets (12).
3. The paper pallet automatic assembly line according to claim 1, characterized in that: The pressing mechanism (15) comprises a stand (17), a pressing cylinder (18) and a pressing plate (19); the stand (17) is fixedly connected to the top of the belt conveyor line (1); the pressing cylinder (18) is installed on the top of the stand (17); and the top of the pressing plate (19) is fixedly connected to the piston rod of the pressing cylinder (18).
4. The paper pallet automatic assembly line according to claim 1, characterized in that: The end shaft of the fabric feeding robot (9) is fixedly connected to an I-shaped frame (20), and a plurality of electric suction cups (21) are symmetrically mounted on the bottom of the I-shaped frame (20).
5. The paper pallet automatic assembly line according to claim 1, characterized in that: The end shafts of the foot block loading robot (11) and the foot pad loading robot (7) are fixedly connected to a plate body (22), a plurality of plug rods (23) are installed at the bottom of the plate body (22), an electric push rod (24) is installed at the top of the plate body (22), the piston rod of the electric push rod (24) passes through the plate body (22) and is fixedly connected to a push plate (25).
6. The paper pallet automatic assembly line according to claim 1, characterized in that: A double-sided rubber roller (16) is installed on the front surface of the foot block conveying line (4).