Clutch diaphragm spring transferring and conveying equipment

By designing clutch diaphragm spring transfer conveying equipment for moving tracks and lifting electromagnetic grippers, the problem of high manual loading costs and easy access to multiple pieces by the electromagnetic suction cup grippers is solved, and automated single-piece processing and high-efficiency diaphragm conveying are realized.

CN222846043UActive Publication Date: 2025-05-09WUHU DAJIE CLUTCH
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Patent Information

Application Number
CN202421586356.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the prior art, during the processing of the clutch diaphragm spring, manual loading costs are high and low efficiency, and the electromagnetic suction cup gripper is prone to grab multiple pieces, resulting in subsequent processing failures.

Method used

A clutch diaphragm spring material transfer conveying equipment is designed, and a moving track and lifting electromagnetic gripper is used to carry out piece-by-piece material pickup and discharge operations on the diaphragm, and a blocking device is used to prevent stacking of multiple pieces.

Benefits of technology

Automatic single-chip processing of clutch diaphragm springs is realized, which improves work efficiency and prevents equipment failures caused by multi-chip stacking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides clutch diaphragm spring transferring and conveying equipment which comprises a supporting base, a fixing column connected to the top of the supporting base, a lifting supporting disc arranged on the fixing column, a supporting tray detachably connected to one side of the lifting supporting disc, a first supporting disc arranged on the top of the fixing column, and a first supporting plate detachably connected to one side of the top of the first supporting disc. A movable rail is erected on one side of the top of the first supporting plate and connected with a lifting type electromagnetic gripper in a matched mode, a conveying belt is arranged at the end of the movable rail, and the side, where the conveying belt enters, of the conveying belt is connected with a shielding device. The automatic feeding device is used for solving the problems that at present, due to the fact that clutch diaphragm springs placed in an overlapped mode need to be separated one by one and then fed into subsequent machining, the cost of manual feeding operation of diaphragms is high, the probability that multiple diaphragms are grabbed due to the fact that electromagnetic chuck tongs are used for grabbing and feeding the clutch diaphragm springs is low, faults occur in subsequent machining, and the working efficiency is high. And the overall processing progress is influenced.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of clutch processing, in particular to a clutch diaphragm spring material transfer and conveying device. Background Art

[0002] The clutch diaphragm spring is made of thin spring steel plate with a specific taper and many evenly distributed radial grooves in the center, which enable the diaphragm spring to deform evenly when under pressure. This design allows the diaphragm spring to play two main roles in the clutch: first, as a compression spring, it presses the clutch pressure plate and driven plate tightly against the flywheel to ensure that torque can be transmitted when the engine is running; second, as a release mechanism, when the clutch pedal is pressed, the release finger part of the diaphragm spring will open outward, pushing the clutch pressure plate and driven plate apart, thereby cutting off the power transmission between the engine and the transmission.

[0003] When the clutch diaphragm spring is processed, the clutch diaphragms need to be sent one by one onto the conveyor track for subsequent processing. However, the clutch diaphragm springs are generally stacked before processing for ease of transportation.

[0004] The inventor discovered the following defects during the operation of the specific embodiment:

[0005] Since the superimposed clutch diaphragm springs need to be separated one by one and then sent to the conveyor roller for subsequent processing, the diaphragm is generally loaded manually, which has high labor costs. If the operator is unwell and the loading is not timely, it will also affect the work efficiency;

[0006] Another way is to use an electromagnetic suction cup gripper to grab and feed the clutch diaphragm spring. However, in actual use, since the clutch diaphragm spring is a sheet-like object and is stacked together, the electromagnetic suction cup gripper has a low probability of grabbing multiple sheets, causing subsequent processing failures, thereby affecting the overall processing progress.

[0007] It should be noted that the above contents belong to the technical cognition scope of the inventor. Since the technical contents in this field are vast and too complicated, the above contents of this application do not necessarily constitute prior art. Utility Model Content

[0008] 1. Technical problems to be solved by the utility model:

[0009] The utility model provides a clutch diaphragm spring material transfer and conveying device, which is used to solve the technical problems existing in the above-mentioned background technology.

[0010] 2. Technical solution:

[0011] To achieve the above-mentioned purpose, the technical solution provided by the utility model is: a clutch diaphragm spring material transfer and conveying equipment, including a supporting base, a fixed column connected to the top of the supporting base, a lifting support plate provided on the fixed column, one side of the lifting support plate is detachably connected to the supporting tray, a first supporting plate is provided on the top of the fixed column, one side of the top of the first supporting plate is detachably connected to the first supporting plate, a movable track is set up on one side of the top of the first supporting plate, the movable track is matched and connected to a lifting electromagnetic gripper, a conveyor belt is provided at the end of the movable track, the side where the conveyor belt enters is connected to a shielding device, and a recovery box is provided on the outside of the shielding device. This device can transfer the stacked clutch diaphragm springs one by one through the lifting electromagnetic gripper The clutch diaphragm spring is placed on the conveyor belt for transportation to the subsequent equipment. When working, the stacked clutch diaphragm springs are placed on the support tray, and then the moving track drives the lifting electromagnetic gripper to move to the top of the clutch diaphragm spring, and the clutch diaphragm spring is magnetically grabbed, and then moved toward the conveyor belt through the moving track. On the path where the clutch diaphragm spring follows the moving track, the shielding device is adjusted to an appropriate height. If more than one clutch diaphragm spring is grabbed by the lifting electromagnetic gripper, the clutch diaphragm spring at the bottom will be blocked by the shielding device and fall off due to its increased thickness, or all the clutch diaphragm springs will fall off, preventing multiple stacked clutch diaphragm springs from passing through the conveyor belt into the subsequent steps and causing equipment failure.

[0012] Furthermore, the other side of the lifting support plate is matched and connected to a lifting screw rod, the bottom of the lifting screw rod is rotatably connected to the support base, and the top of the lifting screw rod passes through the first support plate and is connected to a first rotating motor.

[0013] Furthermore, the lifting support plate is detachably connected to the first support plate through two fixed threaded holes, the top of the first support plate is threadedly connected to a positioning column, and the positioning column is matched and connected to a positioning hole in the middle of the first support plate.

[0014] Furthermore, a concave groove is provided on the side of the movable track, a second rotating screw is provided in the concave groove, the second rotating screw is matched and connected to the sliding support plate, the sliding support plate has two second threaded holes, the second threaded holes are matched and connected to the lifting electromagnetic gripper.

[0015] Furthermore, the lifting electromagnetic gripper includes a fixed plate, which is detachably connected to the sliding support plate, and two telescopic cylinders are provided on the top of the fixed plate. The bottom of the telescopic cylinders is connected to a triangular support plate, and three electromagnetic clamps are provided on the triangular support plate.

[0016] Furthermore, the shielding device includes a second support plate, which is arranged in the middle of the support leg of the conveyor belt, and a lifting sliding plate is provided on the top of the second support plate, and the lifting sliding plate is slidably connected to the inner side of the support leg, and the bottom of the lifting sliding plate is rotatably connected to the lifting threaded column, and blocking columns are arranged at intervals on the top of the lifting sliding plate, and the lifting threaded column is matched and connected to the second support plate, and the end of the lifting threaded column is connected to the rotating block.

[0017] 3. Beneficial effects:

[0018] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0019] The utility model has a reasonable design, and can take and discharge the clutch diaphragm spring piece by piece by using the movable track in combination with the lifting electromagnetic gripper, which is convenient for subsequent single-piece processing of the clutch diaphragm spring, and the whole process has a high degree of automation, thereby improving work efficiency;

[0020] By setting up a shielding device, when the lifting electromagnetic gripper accidentally grabs multiple clutch diaphragm springs, the clutch diaphragm spring at the bottom can be blocked to prevent multiple clutch diaphragm springs from stacking and entering the moving track, causing difficulties in subsequent processing.

[0021] It should be noted that the structures not introduced in the present invention are not related to the design points and improvement directions of the present invention, and are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the utility model when grabbing the clutch diaphragm spring;

[0024] Figure 3 This is a schematic diagram of the structure of the shielding device of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the lifting electromagnetic gripper of the utility model.

[0026] Reference numerals:

[0027] 1. Support base; 2. Fixed column; 3. Lifting support plate; 31. Lifting screw rod; 32. First rotating motor; 4. Support tray; 5. First support plate; 51. Positioning column; 52. Positioning hole; 6. First support plate; 7. Moving track; 71. Concave slide groove; 72. Second rotating screw rod; 73. Sliding support plate; 74. Second threaded hole; 8. Lifting electromagnetic gripper; 81. Fixed plate; 82. Telescopic cylinder; 83. Triangular support plate; 84. Electromagnetic clamp; 9. Conveyor belt; 10. Shielding device; 101. Second support plate; 102. Support leg; 103. Lifting sliding plate; 104. Lifting threaded column; 105. Blocking column; 106. Rotating block; 11. Recycling box. DETAILED DESCRIPTION

[0028] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0032] Refer to the attached Figure 1-4 A clutch diaphragm spring material transfer conveying device comprises a support base 1, the top of the support base 1 is connected to a fixed column 2, the fixed column 2 is provided with a lifting support plate 3, one side of the lifting support plate 3 is detachably connected to a support tray 4, the top of the fixed column 2 is provided with a first support plate 5, one side of the top of the first support plate 5 is detachably connected to a first support plate 6, a moving track 7 is set up on one side of the top of the first support plate 6, the moving track 7 is matched and connected to a lifting electromagnetic gripper 8, a conveyor belt 9 is provided at the end of the moving track 7, the side where the conveyor belt 9 enters is connected to a shielding device 10, and a recovery box 11 is provided on the outside of the shielding device 10. The device can put the stacked clutch diaphragm springs into the conveyor one by one through the lifting electromagnetic gripper 8 The clutch diaphragm spring is placed on the support tray 4 and then the movable track 7 drives the lifting electromagnetic gripper 8 to move to the top of the clutch diaphragm spring to magnetically grab the clutch diaphragm spring and then moves toward the conveyor belt 9 through the movable track 7. On the path where the clutch diaphragm spring follows the moving track 7, the shielding device 10 is adjusted to a suitable height. If more than one clutch diaphragm spring is grabbed by the lifting electromagnetic gripper 8, the clutch diaphragm spring at the bottom will be blocked by the shielding device 10 and fall off due to its increased thickness, or all the clutch diaphragm springs will fall off, preventing multiple stacked clutch diaphragm springs from passing through the conveyor belt 9 into subsequent steps and causing equipment failure.

[0033] The other side of the lifting support plate 3 is matched and connected to the lifting screw rod 31. The bottom of the lifting screw rod 31 is rotatably connected to the support base 1. The top of the lifting screw rod 31 passes through the first support plate 6 and is connected to the first rotating motor 32. The first rotating motor 32 can drive the lifting screw rod 31 to rotate, and then drive the lifting support plate 3 to rise and fall and slide on the fixed column 2. Since the lifting and grasping height range of the lifting electromagnetic gripper 8 is limited, when the clutch diaphragm spring is grasping and conveying, the first rotating motor 32 will drive the lifting support plate 3 to rise at intervals to ensure the grasping effect of the lifting electromagnetic gripper 8.

[0034] The lifting support plate 3 is detachably connected to the first support plate 5 through two fixed threaded holes. The top of the first support plate 5 is threadedly connected to the positioning column 51, and the positioning column 51 is matched to the positioning hole 52 in the middle of the first support plate 5. The device can be provided with one or two positioning holes 52 according to the needs of subsequent processing to convey different numbers of clutch diaphragm springs. The present embodiment is designed with two positioning holes 52 according to the on-site conditions of our company. Specifically, in order to facilitate the clutch diaphragm springs to remain on the same vertical plane when stacked, it is convenient for the lifting electromagnetic gripper 8 to grasp. When stacking the clutch diaphragm springs, the positioning column 51 is threadedly connected to the positioning hole 52, and then the clutch diaphragm springs are inserted into the positioning column 51 through the middle hole and placed on the support tray 4. Finally, the positioning column 51 is rotated from the top to be taken out.

[0035] A concave groove 71 is provided on the side of the movable track 7, and a second rotating screw rod 72 is arranged in the concave groove 71. The second rotating screw rod 72 is matched and connected to the sliding support plate 73. The sliding support plate 73 has two second threaded holes 74. The second threaded holes 74 are matched and connected to the lifting electromagnetic gripper 8. When the second rotating screw rod 72 rotates, it can drive the sliding support plate 73 to move back and forth in the concave groove 71, thereby driving the lifting electromagnetic gripper 8 to transport the clutch diaphragm spring laterally. The sliding support plate 73 can be connected to the sliding support plate 73 by screws.

[0036] The lifting electromagnetic gripper 8 includes a fixed plate 81, which is detachably connected to the sliding support plate 73. Two telescopic cylinders 82 are provided on the top of the fixed plate 81. The bottom of the telescopic cylinder 82 is connected to a triangular support plate 83. Three electromagnetic clamps 84 are provided on the triangular support plate 83. The lifting electromagnetic gripper 8 can grasp the clutch diaphragm spring through the electromagnetic clamp 84 at the bottom. The three electromagnetic clamps 84 are arranged at intervals of 120 degrees to improve the stability of the clutch diaphragm spring during adsorption. When working, the telescopic cylinder 82 drives the triangular support plate 83 to descend, so that the electromagnetic clamp 84 contacts and adsorbs the topmost clutch diaphragm spring, and then retracts to a preset height to transport the clutch diaphragm spring.

[0037] The shielding device 10 includes a second support plate 101, which is arranged in the middle of the support leg 102 of the conveyor belt 9. A lifting sliding plate 103 is arranged on the top of the second support plate 101. The lifting sliding plate 103 is slidably connected to the inner side of the support leg 102. The bottom of the lifting sliding plate 103 is rotatably connected to the lifting threaded column 104. Blocking columns 105 are arranged at intervals on the top of the lifting sliding plate 103. The lifting threaded column 104 is matched and connected to the second support plate 101. The end of the lifting threaded column 104 is connected to the rotating block 106. The shielding device 10 can prevent the clutch diaphragm spring from falling due to repeated adsorption. The blocking column 105 05 can be fine-tuned up and down according to the clutch diaphragm spring of different thicknesses to prevent the normally moving clutch diaphragm spring from being blocked. When fine-tuning, you only need to rotate the bottom rotating block 106 at the same time, and the lifting threaded column 104 will slide up and down on the second support plate 101, thereby driving the top lifting sliding plate 103 to lift and lower on the inside of the support leg 102, and the top blocking column 105 will also rise and fall to a suitable height. When the lifting electromagnetic gripper 8 only absorbs one clutch diaphragm spring, it can pass through the blocking column 105 normally. When the lifting electromagnetic gripper 8 absorbs more than one, the clutch diaphragm spring at the bottom will collide with the blocking column 105 and fall into the recycling box 11.

[0038] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.

Claims

1. A clutch diaphragm spring transfer and conveying device, characterized in that: The invention comprises a support base (1), the top of the support base (1) is connected to a fixed column (2), the fixed column (2) is provided with a lifting support plate (3), one side of the lifting support plate (3) is detachably connected to a support tray (4), the top of the fixed column (2) is provided with a first support plate (5), one side of the top of the first support plate (5) is detachably connected to a first support plate (6), a moving track (7) is set on one side of the top of the first support plate (6), the moving track (7) is matched and connected to a lifting electromagnetic gripper (8), a conveyor belt (9) is provided at the end of the moving track (7), the side where the conveyor belt (9) enters is connected to a shielding device (10), and a recovery box (11) is provided on the outside of the shielding device (10).

2. The clutch diaphragm spring material transfer and conveying device according to claim 1, characterized in that: The other side of the lifting support plate (3) is matched and connected to a lifting screw rod (31); the bottom of the lifting screw rod (31) is rotatably connected to the support base (1); and the top of the lifting screw rod (31) passes through the first support plate (6) and is connected to a first rotating motor (32).

3. The clutch diaphragm spring material transfer and conveying device according to claim 1, characterized in that: The lifting support plate (3) is detachably connected to the first support plate (5) via two fixed threaded holes; the top of the first support plate (5) is threadedly connected to a positioning column (51); and the positioning column (51) is matched and connected to a positioning hole (52) in the middle of the first support plate (5).

4. The clutch diaphragm spring material transfer and conveying device according to claim 1, characterized in that: A concave slide groove (71) is provided on the side of the movable track (7), a second rotating screw rod (72) is provided in the concave slide groove (71), the second rotating screw rod (72) is matched and connected to a sliding support plate (73), the sliding support plate (73) is provided with two second threaded holes (74), the second threaded holes (74) are matched and connected to the lifting electromagnetic gripper (8).

5. The clutch diaphragm spring material transfer and conveying device according to claim 4, characterized in that: The lifting electromagnetic gripper (8) comprises a fixed plate (81), the fixed plate (81) being detachably connected to the sliding support plate (73), two telescopic cylinders (82) being provided on the top of the fixed plate (81), the bottom of the telescopic cylinders (82) being connected to a triangular support plate (83), and three electromagnetic clamps (84) being provided on the triangular support plate (83).

6. The clutch diaphragm spring material transfer and conveying device according to claim 1, characterized in that: The shielding device (10) comprises a second support plate (101), the second support plate (101) being arranged at the middle of a support leg (102) of the conveyor belt (9), a lifting sliding plate (103) being arranged on the top of the second support plate (101), the lifting sliding plate (103) being slidably connected to the inner side of the support leg (102), the bottom of the lifting sliding plate (103) being rotatably connected to a lifting threaded column (104), a blocking column (105) being arranged at intervals on the top of the lifting sliding plate (103), the lifting threaded column (104) being matched and connected to the second support plate (101), and the end of the lifting threaded column (104) being connected to a rotating block (106).