Blanking and stacking equipment for automobile steel plate springs
By designing the cutting and coding equipment for automotive steel plate springs, the combination of the material coding mechanism and configuration mechanism is used to achieve automated and regular and orderly transport of steel plates, solving the problem of messy steel plates in existing equipment, and improving the working efficiency and service life of the equipment.
Patent Information
- Application Number
- CN202421926404.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing automotive steel plate spring cutting and material coding equipment lacks special equipment for precise coding, which leads to the easy disorganization of steel plates after collection, which increases the need for subsequent manual finishing and reduces work efficiency.
An automotive steel sheet spring cutting-coding device including a material coding mechanism and a configuration mechanism is designed. The material coding mechanism realizes automatic regular and orderly transport of steel plates through components such as slide rods, limit plates, motors and gears; the configuration mechanism realizes automatic cutting and regularization of steel plate springs through components such as motors, pulleys and knife edges.
Through automatic regularization and orderly transportation, work efficiency is improved, and the cumbersome and errors of manual operations are reduced; through automatic cutting and regularization, the stability and accuracy of cutting are improved, and the service life of the equipment is extended.
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Figure CN222846061U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material coding equipment, in particular to a material coding equipment for blanking and coding automobile leaf springs. Background Art
[0002] The automobile leaf spring blanking and stacking equipment is a key equipment specially used in the automobile leaf spring production process. It is mainly responsible for the precise blanking of the raw materials of the leaf spring, and for orderly stacking and sorting them after blanking. The function of this equipment is to ensure that the raw materials of the leaf spring can be cut according to the predetermined size and specifications. At the same time, through reasonable stacking methods, it provides convenience for subsequent processing procedures, improves production efficiency, reduces the cost and time of manual sorting, and ensures the smoothness and efficiency of the entire automobile leaf spring production process.
[0003] The existing leaf spring stacking equipment does not have a special and targeted device to accurately and effectively stack the leaf springs during the entire actual use process. For this reason, when many steel plates are collected together, they are often particularly prone to a disorderly state. This situation brings about a series of adverse effects. Since the steel plates are in a messy state, they have to rely entirely on manual labor to sort them out in the subsequent stage. The existence of this extra link will undoubtedly greatly reduce the overall work efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a material unloading and stacking device for automobile leaf springs, which solves the problem that, when a large number of steel plates are collected together, they are often particularly prone to present a disorderly state, which brings a series of adverse effects. Since the steel plates are in a disorderly state, they have to rely entirely on manual labor to sort them out in the subsequent stage. The existence of this additional link will undoubtedly reduce the overall work efficiency to a great extent.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a material cutting and coding device for automobile leaf springs, comprising a box body, a coding mechanism and a configuration mechanism arranged on the box body;
[0007] The two wheels are fixedly connected to each other with two gears respectively arranged on the wheelbase and the gear train is fixedly connected with the two gears, and the two wheels are connected with a gear train that is fixedly connected with the wheelbase and the gear train is meshed with each other. The two wheels are fixedly connected with the wheelbase and the gear train is meshed with each other. The two wheels are fixedly connected with the wheelbase and the gear train is meshed with each other.
[0008] Furthermore, the configuration mechanism includes a second motor fixedly connected to the right side of the box body, a second rotating shaft is fixedly connected to the output shaft of the second motor, and the second rotating shaft penetrates the box body and is rotatably connected to the box body.
[0009] Furthermore, a plurality of rotating shafts three are rotatably connected inside the box body, and a plurality of outer walls of the rotating shafts three and the rotating shaft two are wound with conveyor belts.
[0010] Furthermore, two sliding rods 2 are fixedly connected to the top of the box body, and a slide plate is slidably sleeved on the outer walls of the two sliding rods 2. Springs are wound on the outer walls of the two sliding rods 2, one end of the two springs is fixedly connected to the box body, and the other end of the two springs is fixedly connected to the slide plate.
[0011] Furthermore, the two sliding rods are rotatably connected with a rotating rod, an eccentric wheel is fixedly sleeved on the outer wall of the rotating rod, the eccentric wheel is adapted to the slide plate, and pulleys are fixedly sleeved on the outer walls of the rotating rod and the rotating shaft, and belts are wrapped around the outer walls of the two pulleys.
[0012] Furthermore, an upper blade is fixedly connected to the bottom of the slide plate, and a lower blade is fixedly connected to the top of the box body, and the upper blade is matched with the lower blade.
[0013] Furthermore, a second installation groove is provided on the top of the box body, and two U-shaped blocks are fixedly connected to the top of the box body. A guide roller is rotatably connected to one side of the two U-shaped blocks close to each other, and the guide roller is adapted to the second installation groove.
[0014] The utility model has the following beneficial effects:
[0015] (1) The utility model sets a material coding mechanism. When the rotating shaft 2 rotates, the rotating shaft 2 will also cooperate with multiple rotating shafts 3. In this way, the conveyor belt can drive the steel plates that have been cut thereon to move smoothly into the material coding mechanism. Then, the motor 1 can be started. The motor 1 will drive the rotating shaft 1, the connecting rod 1 and the gear to rotate synchronously. At the same time, when the connecting rod 1 rotates, it will cooperate with the two connecting rods 2, so that the two limit plates 1 can slide close to each other on the outer wall of the sliding rod 1, thereby aligning the left and right sides of the steel plate. At the same time, when the gear rotates, the gear will also mesh with the rack. In this way, the rack can drive the push plate on it to move forward, thereby aligning the front side of the steel plate. When it is necessary to transfer the already oriented steel plate, the limit plate 2 can be moved left and right, so that the limit plate 2 can be separated from the two L-shaped rods, so as to facilitate the transportation of the oriented steel plate. Through this setting, it is conducive to realizing the automatic aligning and orderly transportation of the cut steel plates, greatly improving the work efficiency and reducing the tediousness and errors of manual operation.
[0016] (2) The utility model sets up a configuration mechanism. When in use, the steel leaf spring to be cut can be placed on the guide roller, and then slowly moved to between the upper cutting edge and the lower cutting edge through the guide roller. Next, the motor 2 is started, and the motor 2 will drive the rotating shaft 2 and the pulley to rotate synchronously. At the same time, during the rotation of the pulley, it will also cooperate with another pulley and a belt, so that the rotating rod can rotate synchronously with the rotating shaft 2. Moreover, when the rotating rod rotates, it will drive the eccentric wheel to produce an eccentric effect, so that the slide plate can drive the upper cutting edge thereon to slide downward along the outer wall of the two slide bars 2 and match with the lower cutting edge on the top of the box body, so as to complete the cutting of the steel leaf spring. Moreover, when the slide plate drives the upper cutting edge thereon to match with the lower cutting edge, the spring on the outer wall of the slide bar 2 can play a buffering role. Through this setting, it is beneficial to improve the stability and accuracy of cutting, reduce the damage to the equipment caused by the impact force during the cutting process, and extend the service life of the equipment.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the coding mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the configuration mechanism structure of the utility model;
[0022] Figure 4 For this utility model Figure 2 A is a partial enlarged schematic diagram;
[0023] Figure 5 For this utility model Figure 3 A partial enlarged schematic diagram of B in the figure.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Box body; 2. Material stacking mechanism; 3. Configuration mechanism; 21. Fixed rod 1; 22. Slide rod 1; 23. Limit plate 1; 24. Fixed rod 2; 25. Motor 1; 26. Rotating shaft 1; 27. Connecting rod 1; 28. Connecting rod 2; 29. Gear; 291. Mounting slot 1; 292. Rack; 293. Push plate; 294. L-shaped rod; 295. Limit plate 2; 31. Motor 2; 32. Rotating shaft 2; 33. Rotating shaft 3; 34. Conveyor belt; 35. Slide rod 2; 36. Slide plate; 37. Spring; 38. Rotating rod; 39. Eccentric wheel; 391. Pulley; 392. Belt; 393. Upper blade; 394. Lower blade; 395. Mounting slot 2; 396. U-shaped block; 397. Guide roller. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5 As shown, the utility model is a material cutting and coding device for automobile leaf springs, comprising a box body 1 and a coding mechanism 2 and a configuration mechanism 3 arranged on the box body 1;
[0028] The coding mechanism 2 includes two fixed rods 21 fixedly connected to the front of the box body 1, two sliding rods 22 fixedly connected to the two fixed rods 21, two limit plates 23 slidably sleeved on the outer walls of the two sliding rods 22, a fixed rod 24 24 is fixedly connected to the front of the box body 1, a motor 25 is fixedly connected inside the fixed rod 24, a rotating shaft 26 is fixedly connected to the output shaft of the motor 25, a connecting rod 27 is fixedly sleeved on the outer wall of the rotating shaft 26, and the top of the connecting rod 27 is rotatably connected to two connecting rods 28. The two connecting rods 28 are both rotatably connected to the two limit plates 23, a gear 29 is fixedly sleeved on the outer wall of the rotating shaft 26, a mounting groove 291 is opened on the front of the box body 1, a rack 292 is slidably connected inside the mounting groove 291, the rack 292 is meshed with the gear 29, a push plate 293 is fixedly connected to the top of the rack 292, the push plate 293 is slidably connected to the mounting groove 291, the front of the two limit plates 23 are both fixedly connected with L-shaped rods 294, and the two L-shaped rods 294 are slidably connected with limit plates 295.
[0029] The configuration mechanism 3 includes a second motor 31 fixedly connected to the right side of the box body 1 , and a second rotating shaft 32 is fixedly connected to the output shaft of the second motor 31 . The second rotating shaft 32 penetrates the box body 1 and is rotatably connected to the box body 1 .
[0030] By starting the second motor 31 , the second motor 31 will drive the second rotating shaft 32 and the pulley 391 to rotate synchronously.
[0031] A plurality of rotating shafts 33 are rotatably connected inside the box body 1 , and a conveyor belt 34 is wound around the outer walls of the plurality of rotating shafts 33 and the rotating shaft 2 32 .
[0032] When the second rotating shaft 32 rotates, the second rotating shaft 32 cooperates with the plurality of third rotating shafts 33 , so that the conveyor belt 34 can drive the cut steel plates thereon to move smoothly into the coding mechanism.
[0033] Two slide bars 35 are fixedly connected to the top of the box body 1, and a slide plate 36 is slidably sleeved on the outer wall of the two slide bars 35. Springs 37 are wound on the outer wall of the two slide bars 35. One end of the two springs 37 is fixedly connected to the box body 1, and the other end of the two springs 37 is fixedly connected to the slide plate 36.
[0034] When the upper blade 393 is driven downward by the slide plate 36 to match the lower blade 394 , the spring 37 on the outer wall of the second slide bar 35 can play a buffering role.
[0035] The two slide bars 35 are rotatably connected with a rotating rod 38, and an eccentric wheel 39 is fixedly sleeved on the outer wall of the rotating rod 38. The eccentric wheel 39 is adapted to the slide plate 36. The outer walls of the rotating rod 38 and the rotating shaft 32 are both fixedly sleeved with pulleys 391, and the outer walls of the two pulleys 391 are wrapped with belts 392.
[0036] During the rotation of the pulley 391, it will also cooperate with another pulley 391 and the belt 392, so that the rotating rod 38 can rotate synchronously with the rotating shaft 2 32. Moreover, when the rotating rod 38 rotates, it will drive the eccentric wheel 39 to produce an eccentric effect, so that the slide plate 36 can drive the upper cutting edge 393 thereon to slide downward along the outer wall of the two slide rods 35, and match with the lower cutting edge 394 on the top of the box body 1, so as to complete the cutting of the leaf spring.
[0037] An upper blade 393 is fixedly connected to the bottom of the slide plate 36 , and a lower blade 394 is fixedly connected to the top of the box body 1 , and the upper blade 393 and the lower blade 394 are matched.
[0038] The upper cutting edge 393 on the slide plate 36 is driven to match the lower cutting edge 394 on the top of the box body 1, so that the cutting work of the leaf spring can be completed.
[0039] A second mounting groove 395 is provided on the top of the box body 1 , and two U-shaped blocks 396 are fixedly connected to the top of the box body 1 . A guide roller 397 is rotatably connected to one side of the two U-shaped blocks 396 that are close to each other, and the guide roller 397 is adapted to the second mounting groove 395 .
[0040] The leaf spring to be cut can be slowly moved between the upper cutting edge 393 and the lower cutting edge 394 by the guide roller 397 .
[0041] A specific application of this embodiment is: when in use, the leaf spring to be cut can be placed on the guide roller 397, and then slowly moved to between the upper cutting edge 393 and the lower cutting edge 394 through the guide roller 397. Next, the motor 2 31 is started, and the motor 2 31 will drive the rotating shaft 2 32 and the pulley 391 to rotate synchronously. At the same time, during the rotation of the pulley 391, it will also cooperate with another pulley 391 and the belt 392, so that the rotating rod 38 can rotate synchronously with the rotating shaft 2 32. Moreover, when the rotating rod 38 rotates, it will drive the eccentric wheel 39 The eccentric effect is produced, so that the slide plate 36 can drive the upper blade 393 thereon to slide downward along the outer walls of the two slide bars 35 and match with the lower blade 394 on the top of the box body 1, so as to complete the cutting work of the leaf spring. In addition, when the slide plate 36 drives the upper blade 393 thereon downward to match with the lower blade 394, the spring 37 on the outer wall of the slide bar 35 can play a buffering role. This arrangement is conducive to improving the stability and accuracy of cutting, reducing the damage to the equipment caused by the impact force during the cutting process, and extending the service life of the equipment. When the second shaft 32 rotates, the second shaft 32 will also cooperate with multiple third shafts 33, so that the conveyor belt 34 can drive the steel plate that has been cut on it to move smoothly to the inside of the coding mechanism. Then, the motor 1 25 can be started, and the motor 1 25 will drive the shaft 1 26, the connecting rod 1 27 and the gear 29 to rotate synchronously. At the same time, when the connecting rod 1 27 rotates, it will cooperate with the two connecting rods 28 so that the two limit plates 1 23 can slide close to each other on the outer wall of the slide rod 1 22, thereby regularizing the left and right sides of the steel plate. At the same time, when When the gear 29 rotates, it will also mesh with the rack 292. In this way, the rack 292 can drive the push plate 293 thereon to move forward, thereby regularizing the front side of the steel plate. When the regularized steel plate needs to be transferred, the limit plate 295 can be moved left and right, so that the limit plate 295 can be separated from the two L-shaped rods 294, so as to facilitate the transportation of the regularized steel plate. Through this setting, it is conducive to the realization of automatic regularization and orderly transportation of the cut steel plates, which greatly improves work efficiency and reduces the tediousness and errors of manual operation.
[0042] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0043] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A material unloading and stacking device for automobile leaf springs, comprising a box (1) and a stacking mechanism (2) and a configuration mechanism (3) arranged on the box (1); The coding mechanism (2) comprises two fixed rods (21) fixedly connected to the front of the box body (1), two sliding rods (22) fixedly connected to the two fixed rods (21), two limit plates (23) slidably sleeved on the outer walls of the two sliding rods (22), a fixed rod (24) fixedly connected to the front of the box body (1), a motor (25) fixedly connected inside the fixed rod (24), a rotating shaft (26) fixedly connected to the output shaft of the motor (25), a connecting rod (27) fixedly sleeved on the outer wall of the rotating shaft (26), the top of the connecting rod (27) rotatably connected to two connecting rods (28), two The second connecting rod (28) is rotatably connected to the two limit plates (23); a gear (29) is fixedly sleeved on the outer wall of the rotating shaft (26); a mounting groove (291) is provided on the front of the box body (1); a rack (292) is slidably connected inside the mounting groove (291); the rack (292) is meshed with the gear (29); a push plate (293) is fixedly connected to the top of the rack (292); the push plate (293) is slidably connected to the mounting groove (291); the front of the two limit plates (23) are fixedly connected with an L-shaped rod (294); the two L-shaped rods (294) are slidably connected to the limit plates (295).
2. The automobile leaf spring blanking and stacking equipment according to claim 1, characterized in that: The configuration mechanism (3) comprises a second motor (31) fixedly connected to the right side of the box body (1); a second rotating shaft (32) is fixedly connected to the output shaft of the second motor (31); the second rotating shaft (32) passes through the box body (1) and is rotatably connected to the box body (1).
3. The automobile leaf spring blanking and stacking equipment according to claim 2, characterized in that: The box body (1) is rotatably connected to a plurality of rotating shafts (33) inside, and a conveyor belt (34) is wound around the outer walls of the plurality of rotating shafts (33) and the rotating shaft (32).
4. The automobile leaf spring blanking and stacking equipment according to claim 3, characterized in that: The top of the box body (1) is fixedly connected with two sliding rods (35), the outer walls of the two sliding rods (35) are slidably sleeved with a slide plate (36), the outer walls of the two sliding rods (35) are both wound with a spring (37), one end of the two springs (37) is fixedly connected to the box body (1), and the other end of the two springs (37) is fixedly connected to the slide plate (36).
5. The automobile leaf spring blanking and stacking equipment according to claim 4, characterized in that: The two sliding rods (35) are rotatably connected with a rotating rod (38), an eccentric wheel (39) is fixedly sleeved on the outer wall of the rotating rod (38), and the eccentric wheel (39) is adapted to the slide plate (36). The outer walls of the rotating rod (38) and the rotating shaft (32) are both fixedly sleeved with pulleys (391), and the outer walls of the two pulleys (391) are wound with belts (392).
6. The automobile leaf spring blanking and stacking equipment according to claim 5, characterized in that: An upper blade (393) is fixedly connected to the bottom of the slide plate (36), and a lower blade (394) is fixedly connected to the top of the box body (1), and the upper blade (393) and the lower blade (394) are matched.
7. The automobile leaf spring blanking and stacking equipment according to claim 6, characterized in that: The top of the box body (1) is provided with a second mounting groove (395), and two U-shaped blocks (396) are fixedly connected to the top of the box body (1). A guide roller (397) is rotatably connected to one side of the two U-shaped blocks (396) close to each other, and the guide roller (397) is adapted to the second mounting groove (395).