TRAY plate collecting machine
By designing the TRAY board collector, using the mechanized board assembly mechanism and the mobile board placement mechanism, the problems of low efficiency and unstable quality of the TRAY board collector in the prior art are solved, and efficient and accurate assembly and placement of the TRAY board are achieved.
Patent Information
- Application Number
- CN202421883645.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-06
AI Technical Summary
In the prior art, the board collection process of TRAY boards relies on manual operation, which is inefficient and can easily lead to the board surface rubbing, affecting the quality of the printed circuit board.
A TRAY board collector is designed, including a plate assembly mechanism and a mobile board placement mechanism. The assembly and placement of the TRAY board is completed in a mechanized manner to ensure accurate positioning and stable operation.
By replacing manual operation by mechanization, the efficiency and accuracy of TRAY board assembly are improved, the impact of human factors on product quality is reduced, and the consistency and stability of the product are improved.
Smart Images

Figure CN222846069U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of plate processing, and in particular to a TRAY plate collecting machine. Background Art
[0002] Tray boards are usually used to carry electronic components, such as resistors, capacitors, chips, etc., to facilitate automated assembly on the production line and protect PCB boards from damage during transportation and processing.
[0003] Currently, most TRAY boards are loaded into the outer protective structure manually, which is inefficient and has requirements for board collection. If the board collection is too casual, it is easy to cause scratches on the board surface, affecting the quality of the printed circuit board. Therefore, more requirements are put forward for the assembly process, resulting in a serious decrease in work efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a TRAY board collecting machine in order to solve the shortcomings of the prior art that the manual operation is required in large quantities and the efficiency is low.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A TRAY board collecting machine, comprising:
[0007] The panel assembly mechanism has two groups of panel assembly mechanisms and is arranged at intervals;
[0008] A movable plate placing mechanism, which is located between two sets of plate assembly mechanisms;
[0009] The panel assembly mechanism includes a frame supply component and a frame assembly component. The frame supply component supplies the panel frame, the mobile panel placement mechanism puts the panel into the panel frame, and the frame assembly assembly completes the assembly.
[0010] Furthermore, the frame supply assembly includes a lower elevator, a corner support mechanism, and a lifting plate. The lifting plate is installed at the upper end of the lower elevator. There are four corner support mechanisms, which are respectively located at the four corners of the lifting plate, and support or not support the plate frame located on the lifting plate through telescopic movement.
[0011] Furthermore, the corner support mechanism includes a first electric cylinder, a support frame and a mounting seat. The first electric cylinder is installed in the mounting seat, and its piston end extends out of the mounting seat and is connected to the support frame. Two guide rollers are provided on the front of the support frame. The guide rollers are vertically rotatably installed on the support frame. The gaps between the guide rollers can accommodate the corners of the lifting plate and the plate frame. The lifting plate and the plate frame can be freely lifted up and down between the guide rollers.
[0012] Furthermore, it also includes a guide rod, which is fixed on the back of the support frame, and the other end of the guide rod is inserted into the mounting seat and movably connected with the mounting seat.
[0013] Furthermore, the frame assembly includes an upper elevator located above the supply frame assembly, a lower telescopic support arm, and an upper telescopic support arm. There are two upper elevators located on both sides of the supply frame assembly. The lifting ends of the upper elevators are installed with the lower telescopic support arm supporting the plate frame. The upper telescopic support arm is located above the lower telescopic support arm. The upper telescopic support arm and the lower telescopic support arm cooperate with each other to respectively support the upper frame part and the lower frame part of the plate frame.
[0014] Furthermore, the upper telescopic support arm or the lower telescopic support arm includes a second electric cylinder, a movable frame, and a shovel. The movable frame is installed at the output end of the second electric cylinder. There are several shovels, all of which are installed on the side of the movable frame away from the second electric cylinder. The shovels extend under the plate frame to lift the upper frame part or the lower frame part of the plate frame.
[0015] Furthermore, the mobile plate placing mechanism includes a conveyor line, an xy-axis moving platform, a turntable, and a suction cup fixture. The xy-axis moving platform is located between the plate assembly mechanisms, the turntable is installed on the slider of the xy-axis moving platform, and the suction cup fixture is installed under the turntable.
[0016] The beneficial effects of the utility model are:
[0017] 1. Use machinery to replace manual labor, work according to the operating sequence, and complete the action of assembling the tray board frame, replacing manual labor to complete various repetitive and tedious work, thus improving production efficiency;
[0018] 2. Full mechanization enables precise positioning and stable operation during the production process, reducing the impact of human factors on product quality, which helps to improve product consistency and stability and enhance product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 is a schematic diagram of the three-dimensional structure of an embodiment of the present application;
[0021] Figure 2 It is a schematic diagram of the structure of the panel assembly mechanism of an embodiment of the present application;
[0022] Figure 3 is a schematic diagram of the corner support mechanism structure of an embodiment of the present application;
[0023] The reference numerals in the figure are:
[0024] 10. Panel assembly mechanism, 11. Frame supply assembly, 110. Lower elevator, 112. Corner support mechanism, 112.1. First electric cylinder, 112.2. Support frame, 112.3. Mounting seat, 112.4. Guide roller, 112.5. Guide rod, 113. Lifting plate, 12. Frame assembly, 121. Upper elevator, 122. Lower telescopic support arm, 123. Upper telescopic support arm, 122.1. Second electric cylinder, 122.2. Moving frame, 122.3. Shovel, 20. Mobile plate placing mechanism, 21. Conveyor line, 22. XY axis moving platform, 23. Turntable, 24. Suction cup clamp. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0026] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0028] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0029] Example
[0030] This embodiment provides a TRAY board receiving machine, including a frame, and:
[0031] The panel assembly mechanism 10 is provided with two groups and is spaced apart;
[0032] A movable plate placing mechanism 20, wherein the movable plate placing mechanism 20 is located between the two sets of plate assembling mechanisms 10;
[0033] The panel assembly mechanism 10 includes a frame supply component 11 and a frame assembly component 12. The frame supply component 11 supplies the panel frame, the movable panel placing mechanism 20 puts the panel into the panel frame, and the frame assembly component 12 completes the assembly.
[0034] In addition to the above-mentioned mechanisms, the frame supply assembly 11 in the present application includes a lower elevator 110, a corner support mechanism 112, and a lifting plate 113. The plate frames are stacked on the lifting plate 113. The lifting plate 113 is installed on the upper end of the lower elevator 110. The lifting plate 113 is driven by the lower elevator 110 to rise and fall. There are four corner support mechanisms 112, which are respectively located at the four corners of the lifting plate 113, and support or not support the plate frames located on the lifting plate 113 through telescopic movement.
[0035] In addition to the above-mentioned mechanisms, the corner support mechanism 112 in the present application includes a first electric cylinder 112.1, a support frame 112.2 and a mounting seat 112.3. The first electric cylinder 112.1 is installed in the mounting seat 112.3. The mounting seat 112.3 is installed on the frame. The piston end thereof extends out of the mounting seat 112.3 and is connected to the support frame 112.2. The telescopic movement of the first electric cylinder 112.1 drives the support frame 112.2 to approach or move away from the lifting plate 113. Two guide rollers 112.4 with a guiding function are provided on the front of the support frame 112.2. The guide rollers 112.4 are vertically rotatably installed on the support frame 112.2. The gap between the guide rollers 112.4 can accommodate the corners of the lifting plate 113 and the plate frame. The lifting plate 113 and the plate frame can be freely lifted and lowered between the guide rollers 112.4.
[0036] It also includes a guide rod 112.5, which is fixed to the back of the support frame 112.2, and the other end of the guide rod 112.5 is inserted into the mounting seat 112.3 and movably connected to the mounting seat 112.3. The mounting seat 112.3 has a hole for the guide rod 112.5 to shuttle back and forth on the mounting seat 112.3, thereby enhancing the stability of the support frame 112.2 when moving.
[0037] In addition to the above-mentioned mechanisms, the frame assembly 12 in the present application includes an upper elevator 121, a lower telescopic support arm 122, and an upper telescopic support arm 123 located above the frame assembly 11. The upper elevator 121 and the upper telescopic support arm 123 are installed on the frame. There are two upper elevators 121, which are located on both sides of the frame assembly 11. The lifting ends of the upper elevator 121 are installed with the lower telescopic support arm 122 supporting the plate frame. The upper telescopic support arm 123 is located above the lower telescopic support arm 122. The upper telescopic support arm 123 and the lower telescopic support arm 122 cooperate with each other to support the upper frame part and the lower frame part of the plate frame respectively.
[0038] The upper telescopic support arm 123 or the lower telescopic support arm 122 includes a second electric cylinder 122.1, a movable frame 122.2, and a shovel 122.3. The movable frame 122.2 is installed at the output end of the second electric cylinder 122.1. There are several shovels 122.3, all of which are installed on the side of the movable frame 122.2 away from the second electric cylinder 122.1. The second electric cylinder 112.1 is installed on the frame or installed on the frame through the outer protective frame. The second electric cylinder 112.1 drives the shovel 122.3 to approach or move away from the plate frame to achieve supporting or non-supporting effects.
[0039] In addition to the above-mentioned mechanisms, the mobile plate placing mechanism 20 in the present application includes a conveyor line 21, an xy-axis moving platform 22, a turntable 23, and a suction cup clamp 24. The xy-axis moving platform 22 is located between the panel assembly mechanisms 10, the turntable 23 is installed on the slider of the xy-axis moving platform 22, and the suction cup clamp 24 is installed under the turntable 24. The xy-axis moving platform 22 drives the turntable 24 to realize lifting and translation movements, and the panel is adsorbed by the suction cup on the suction cup clamp 24. The turntable 24 can rotate the angle of the panel, and then put it into the panel frames on both sides respectively.
[0040] This application is working:
[0041] The panels, such as TRAY panels, are placed on the conveyor line and conveyed to the bottom of the suction cup fixture. The panels are adsorbed by the suction cups on the suction cup fixture. At this time, the panel assembly mechanisms on both sides also start to work, and the lower elevator starts to drive the movable panel to move upward, and the movable panel has been sent to the upper telescopic support arm. The upper telescopic support arm supports the upper frame part of the panel frame, and then the elevator falls back. In the middle, the lower telescopic support arm supports the lower frame part of the panel frame, and then the turntable can rotate the angle of the panel, adjust the position of the panel, and then put it into the lower frame part of the panel frame on both sides respectively, and then the upper elevator raises the lower telescopic support arm to merge the panel frame, completing the assembly of the panel frame and panels, and then people or robots can take it out.
[0042] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A TRAY board receiving machine, characterized in that: include: A panel assembly mechanism, wherein the panel assembly mechanism is provided with two groups and is spaced apart; A movable plate placing mechanism, wherein the movable plate placing mechanism is located between two sets of plate assembly mechanisms; The panel assembly mechanism comprises a frame supply component and a frame assembly component. The frame supply component supplies the panel frame, the movable panel placing mechanism puts the panel into the panel frame, and the frame assembly completes the assembly.
2. A TRAY board receiving machine according to claim 1, characterized in that: The frame supply assembly includes a lower elevator, a corner support mechanism, and a lifting plate. The lifting plate is installed at the upper end of the lower elevator. There are four corner support mechanisms, which are respectively located at the four corners of the lifting plate, and support or not support the plate frame located on the lifting plate through telescopic movement.
3. A TRAY board receiving machine according to claim 2, characterized in that: The corner support mechanism includes a first electric cylinder, a support frame and a mounting seat. The first electric cylinder is installed in the mounting seat, and its piston end extends out of the mounting seat and is connected to the support frame. Two guide rollers are provided on the front of the support frame. The guide rollers are vertically rotatably installed on the support frame, and the gaps between the guide rollers can accommodate the corners of the lifting plate and the plate frame.
4. A TRAY board receiving machine according to claim 3, characterized in that: It also includes a guide rod, which is fixed on the back of the support frame, and the other end of the guide rod is inserted into the mounting seat and movably connected with the mounting seat.
5. A TRAY board receiving machine according to claim 1, characterized in that: The frame assembly includes an upper elevator located above the frame supply assembly, a lower telescopic support arm, and an upper telescopic support arm. The upper elevator is provided with two, which are located on both sides of the frame supply assembly. The lifting ends of the upper elevator are both installed with the lower telescopic support arm supporting the plate frame. The upper telescopic support arm is located above the lower telescopic support arm. The upper telescopic support arm and the lower telescopic support arm cooperate with each other to respectively support the upper frame part and the lower frame part of the plate frame.
6. A TRAY board receiving machine according to claim 5, characterized in that: The upper telescopic support arm or the lower telescopic support arm includes a second electric cylinder, a movable frame, and a shovel. The movable frame is installed at the output end of the second electric cylinder. There are several shovels, all of which are installed on the side of the movable frame away from the second electric cylinder.
7. A TRAY board receiving machine according to claim 1, characterized in that: The movable plate placing mechanism comprises a conveyor line, an xy axis movable platform, a turntable, and a suction cup fixture. The xy axis movable platform is located between the plate assembly mechanisms, the turntable is installed on a slider of the xy axis movable platform, and the suction cup fixture is installed under the turntable.