Geotextile winding roller convenient to replace

Abstract

The utility model discloses a geotechnical cloth wind-up roll convenient to replace, which relates to the technical field of geotechnical cloth wind-up rolls and comprises a first wind-up support, a second wind-up support, a wind-up main roll, a rotating component, a compression bar auxiliary roll and a replaceable compression piece, and the rotating component comprises a first bearing piece, a second bearing piece, a rotating gear and a driving piece. The rotating gear is arranged on the side face of the first bearing piece, the driving piece is connected to the second winding support, the pressing rod auxiliary roller is arranged over the winding main roller through the replacement pressing piece, the replacement pressing piece is arranged in sliding grooves in the first winding support and the second winding support in a sliding mode, and the replacement pressing piece is connected with the telescopic pressing rod. The tail end of the telescopic pressing rod is connected with a replacement air cylinder, the replacement pressing piece moves back and forth in the longitudinal direction of the length of the sliding groove along a straight line, the pressing rod auxiliary roller is rotationally connected into the replacement pressing piece, and the winding roller shows efficient and stable performance, can meet the winding requirements of geotechnical cloth of different types and thicknesses and has the convenient maintenance and replacement functions.

Description

Technical Field

[0001] The utility model relates to the technical field of geotextile winding rollers, in particular to a geotextile winding roller which is easy to replace. Background Art

[0002] In various projects such as road construction, dam reinforcement, and environmental remediation, geotextiles, as an important geosynthetics material, are widely used for isolation, filtration, drainage, and protection. The easy-to-replace winding roller design can reduce the downtime during the laying of geotextiles, ensure construction continuity, and thus improve overall construction efficiency. Especially in large projects, quick replacement can effectively shorten the construction period and reduce economic losses caused by equipment downtime. Different projects have different requirements for the specifications and materials of geotextiles, such as thickness, strength, and permeability. An easy-to-replace winding system makes it possible to quickly switch different types of geotextiles according to the specific requirements of the project site without making large-scale adjustments to the entire laying equipment, which enhances the flexibility and adaptability of the operation. Geotextile winding equipment that is exposed to outdoor environments for a long time is easily affected by factors such as wear and corrosion, resulting in performance degradation. The replaceable design facilitates regular and rapid replacement of damaged parts, extending the service life of the equipment, while also facilitating daily maintenance and troubleshooting, reducing maintenance downtime. The easy-to-replace design can also improve the safety of the work site, because it reduces the physical labor burden of workers when replacing materials or repairing equipment, reduces the complexity of operations, and enables workers to complete tasks faster and more safely. In summary, the easy-to-replace geotextile take-up roller design is based on comprehensive considerations of improving work efficiency, enhancing applicability, extending equipment life, reducing costs, and ensuring work safety. It is an important embodiment of innovation in modern civil engineering and construction technology. Utility Model Content

[0003] The utility model aims to solve one of the technical problems of replacing a geotextile winding roller at least to a certain extent. To this end, the utility model provides a geotextile winding roller that is easy to replace.

[0004] The utility model solves the technical problem by adopting the following technical scheme: a geotextile winding roller which is easy to replace, the geotextile winding roller which is easy to replace specifically comprises a first winding support, a second winding support, a main winding roller, a rotating assembly, a pressure rod auxiliary roller and a replacement pressure piece, the main winding roller is arranged between the first winding support and the second winding support through the rotating assembly, the rotating assembly comprises a first bearing member, a second bearing member, a rotating gear and a driving member, the first bearing member is rotatably connected to the first winding support, the second bearing member is rotatably connected to the second winding support, the rotating gear is arranged on the side of the first bearing member, the driving member is arranged and connected to the second winding support, the pressure rod auxiliary roller is arranged directly above the main winding roller through the replacement pressure piece, the replacement pressure piece is slidably arranged in the sliding grooves on the first winding support and the second winding support, the replacement pressure piece is connected to a telescopic pressure rod, the end of the telescopic pressure rod is connected to a replacement cylinder, the replacement pressure piece moves back and forth along a straight line in the longitudinal direction of the sliding groove length, and the pressure rod auxiliary roller is rotatably connected in the replacement pressure piece.

[0005] In a preferred embodiment of the present invention, the main winding roller, the rotating gear, the first bearing member and the second bearing member are arranged on the same axis.

[0006] In a preferred embodiment of the present invention, a lubricating oil adding port is provided on the side of the second bearing member.

[0007] In a preferred embodiment of the utility model, an emergency stop button is provided on one side of the driving member of the first winding bracket.

[0008] In a preferred embodiment of the present invention, a supporting crossbeam is arranged between the first winding bracket and the second winding bracket.

[0009] In a preferred embodiment of the present invention, the first bearing member and the second bearing member are clamped at the bottom of the sliding groove.

[0010] The beneficial effect of the utility model is that after adopting the above structure, the geotextile winding roller can be quickly replaced by designing a slidable replacement pressure piece and a telescopic pressure rod and a replacement cylinder connected thereto. This design reduces the time and labor intensity of manual operation, improves production efficiency and maintenance convenience. The main winding roller is installed between the first and second winding brackets through a rotating assembly, and these components are arranged on the same axis, which enhances the structural stability of the entire device, ensures smooth and precise operation, and extends the service life of the equipment. A lubricating oil filling port is arranged on the side of the second bearing member, which is convenient for regular lubrication and maintenance of the bearing, reduces wear, simplifies the daily maintenance work of the equipment, and ensures the smooth and efficient operation of the equipment. The supporting beam further enhances the stability and load-bearing capacity of the overall structure, so that the equipment can adapt to the processing requirements of heavier or larger geotextile rolls. The design of the first bearing member and the second bearing member being clamped at the bottom of the sliding groove not only facilitates the initial installation and positioning, but also facilitates the subsequent fine-tuning of the position according to the needs of use, thereby improving the flexibility and scope of application of the equipment. In summary, the utility model significantly improves the efficiency, safety and maintenance convenience of geotextile winding operations through a series of innovative designs, and provides a more efficient and reliable production equipment solution for related industries. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the front view structure of the main body of the utility model;

[0012] Figure 2 It is a side view structural diagram of the main body of the utility model;

[0013] In the figure: 1 - first winding bracket, 2 - second winding bracket, 3 - winding main roller, 4 - pressure rod auxiliary roller, 5 - first bearing member, 6 - second bearing member, 7 - rotating gear, 8 - driving member, 9 - replacement pressure member, 10 - sliding groove, 11 - telescopic pressure rod, 12 - replacement cylinder, 13 - lubricating oil adding port, 14 - emergency stop button, 15 - supporting beam. DETAILED DESCRIPTION

[0014] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0015] like Figure 1 and Figure 2As shown, a geotextile winding roller that is easy to replace, the geotextile winding roller that is easy to replace specifically includes a first winding bracket 1, a second winding bracket 2, a winding main roller 3, a rotating assembly, a pressure rod auxiliary roller 4 and a replacement pressure piece 9, the winding main roller 3 is arranged between the first winding bracket 1 and the second winding bracket 2 through the rotating assembly, the rotating assembly includes a first bearing member 5, a second bearing member 6, a rotating gear 7 and a driving member 8, the first bearing member 5 is rotatably connected to the first winding bracket 1, the second bearing member 6 is rotatably connected to the second winding bracket 2, the rotating gear 7 is arranged on the side of the first bearing member 5, and the driving member 8 is arranged and connected to the second winding bracket The first winding bracket 1 and the second winding bracket 2 are connected to each other, and the pressure rod auxiliary roller 4 is rotatably connected to the replacement pressure rod 9. The installation foundation of roller 4 and other components ensures the stable operation of the entire winding roller system. The main winding roller 3 is the core component of geotextile winding, which can effectively wind up the geotextile for easy storage and transportation. The first bearing member 5, the second bearing member 6, the rotating gear 7 and the driving member 8 of the rotating assembly provide the power and support for the rotation of the main winding roller 3, ensuring the stable rotation of the main winding roller 3. The driving member 8 drives the rotating gear 7, thereby driving the main winding roller 3 to rotate and realize the winding of the geotextile. The pressure rod auxiliary roller 4 can compact the geotextile during the winding process to ensure tight winding and avoid looseness. It is located directly above the main winding roller 3. By replacing the pressure piece 9 and cooperating with the main winding roller 3, the rolled geotextile is compacted. Replacing the pressure piece 9 makes it easy to replace and adjust the position of the pressure rod auxiliary roller 4 to adapt to geotextiles of different thicknesses or types. By sliding the sliding groove 10 between the first winding bracket 1 and the second winding bracket 2, the distance between the pressure rod auxiliary roller 4 and the main winding roller 3 is adjusted to achieve different compaction effects. The telescopic pressure rod 11 and the replacement cylinder 12 can realize the rapid lifting and lowering of the pressure rod auxiliary roller 4 through the telescopic function of the cylinder, thereby improving the operating efficiency. The replacement cylinder 12 drives the extension and retraction of the telescopic pressure rod 11, thereby controlling the lifting and lowering of the pressure rod auxiliary roller 4 to achieve the compression or loosening of the geotextile.

[0016] like Figure 1 As shown, on the basis of the above method, the main winding roller 3, the rotating gear 7, the first bearing member 5 and the second bearing member 6 are further arranged on the same axis. The main winding roller 3, the rotating gear 7, the first bearing member 5 and the second bearing member 6 are arranged on the same axis to ensure the stability and balance of the rotation and avoid vibration and noise caused by axis deviation.

[0017] like Figure 2 As shown, on the basis of the above method, a lubricating oil adding port 13 is further provided on the side of the second bearing component 6. In a specific implementation, the lubricating oil adding port 13 is provided on the side of the second bearing component 6 to facilitate lubrication and maintenance of the bearing component and extend the service life. Lubricating oil is added to the bearing component through the lubricating oil adding port 13 to reduce friction and wear and ensure the smooth rotation of the winding roller.

[0018] like Figure 2 As shown, on the basis of the above method, an emergency stop button 14 is further provided on one side of the driving member 8 on the first winding bracket 1. In specific implementation, the emergency stop button 14 provides a stop function in an emergency situation to ensure safe operation. When an abnormal situation occurs, the operator can quickly press the emergency stop button 14 to stop the winding roller from rotating immediately to avoid accidents.

[0019] like Figure 1 As shown, on the basis of the above method, a supporting beam 15 is further arranged between the first winding bracket 1 and the second winding bracket 2. In a specific implementation, the supporting beam 15 is arranged between the first winding bracket 1 and the second winding bracket 2 to increase the stability and rigidity of the winding roller structure and improve the carrying capacity. As a beam connecting the first winding bracket 1 and the second winding bracket 2, it supports the entire winding roller system and ensures its stability during operation.

[0020] like Figure 1 As shown, on the basis of the above method, the first bearing member 5 and the second bearing member 6 are further clamped at the bottom of the sliding groove 10. In the specific implementation, it is ensured that the bearing members slide stably in the sliding groove to prevent shaking and deviation. They are connected to the sliding groove 10 by clamping, thereby ensuring the stability and accuracy of the bearing members during the sliding process.

[0021] In the specific working process of the new geotextile reel that is easy to replace, the operator first fixes one end of the geotextile on the main reel 3. Ensure that the first reel bracket 1 and the second reel bracket 2 are firmly placed in the working area, and the support beam 15 enhances the stability of the entire structure. Check whether the drive member 8 (such as a motor) is well connected and can work normally. Adjust the position of the replacement pressure member 9 and the pressure rod auxiliary roller 4 to adapt to the thickness and type of the geotextile. Start-up phase: The operator starts the drive member 8, and the drive member 8 drives the first bearing member 5 and the second bearing member 6 by rotating the gear 7, thereby causing the main reel 3 to start rotating. The telescopic pressure rod 11 presses the pressure rod auxiliary roller 4 down to the top of the geotextile under the action of the replacement cylinder 12 to compact the geotextile. Reeling phase: As the main reel 3 continues to rotate, the geotextile is gradually wound on the main reel 3. The pressure rod auxiliary roller 4 always maintains the compaction state of the geotextile to ensure tight reeling. If necessary, the operator can change the distance between the pressure rod auxiliary roller 4 and the winding main roller 3 by adjusting the position of the replacement pressure piece 9 in the sliding groove 10 to adapt to different compaction requirements. Shutdown and replacement: When a roll of geotextile is wound up, the operator presses the emergency stop button 14, the drive member 8 stops working, and the winding main roller 3 stops rotating. If it is necessary to replace the pressure rod auxiliary roller 4 or perform other maintenance operations, the operator can quickly raise and lower the pressure rod auxiliary roller 4 by sliding the replacement pressure piece 9, which is convenient for replacement or maintenance. Care and maintenance: Regularly add lubricating oil to the second bearing member 6 (or other bearing members) through the lubricating oil addition port 13 to ensure its smooth rotation and extend its service life. Regularly check the connection and working status of each component to ensure the normal operation of the entire winding roller system. During the entire working process, the geotextile winding roller that is easy to replace exhibits efficient and stable performance, can adapt to the winding needs of geotextiles of different types and thicknesses, and has convenient maintenance and replacement functions.

[0022] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0023] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.

Claims

1. A geotextile reel that is easy to replace, characterized in that: The reel is connected to the second reel by a rotating shaft, and the second reel is connected to the first reel by a rotating shaft, and the second reel is connected to the second reel by a rotating shaft.

2. The geotextile reel that is easy to replace according to claim 1, characterized in that: The main winding roller, the rotating gear, the first bearing component and the second bearing component are arranged on the same axis.

3. The geotextile reel that is easy to replace according to claim 1, characterized in that: A lubricating oil adding port is arranged on the side of the second bearing component.

4. The geotextile reel that is easy to replace according to claim 1 is characterized in that: An emergency stop button is arranged on one side of the driving member on the first winding bracket.

5. The geotextile reel that is easy to replace according to claim 1, characterized in that: A supporting beam is arranged between the first winding bracket and the second winding bracket.

6. The geotextile reel that is easy to replace according to claim 1, characterized in that: The first bearing component and the second bearing component are clamped at the bottom of the sliding groove.

Images