Improved gasification equipment special for kiln

By designing a furnace gasification equipment including support plate, gasification furnace body, drive box and deflector, the motor drive and eccentric wheel vibration is used to realize the automatic collection of waste slag, solving the problem that existing equipment requires manual cleaning of carbon slag, improving work efficiency and reducing labor costs.

CN222846678UActive Publication Date: 2025-05-09JIANGSU SHENGFENG HUACHUANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421705659.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-09
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing improved gasification equipment for kilns requires manual cleaning and transfer of carbon slag when used, resulting in a large amount of manpower.

Method used

A gasification equipment including a support plate, a gasification furnace body, a driving box and a deflector is designed. The threaded rod and a movable plate are driven by the motor to drive the waste slag into the deflector, and the deflector is vibrated through the eccentric wheel to avoid the accumulation of waste slag and eventually fall into the collection box.

Benefits of technology

The automatic collection of waste slag has been realized, which reduces the need for manual cleaning, improves work efficiency and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses special improved gasification equipment for a kiln, which comprises a support plate, the top of the support plate is fixedly connected with a gasification furnace body through a support, the bottom of the gasification furnace body is provided with a slag discharge port, the bottom of the gasification furnace body is movably connected with a baffle plate, and the baffle plate is provided with a slag discharge port. And the surface of the gasification furnace body is fixedly connected with a driving box through a bracket. An operator starts a first motor to rotate to drive a threaded rod to rotate, then a movable plate and a baffle are driven to move towards the right side, waste residues discharged from the gasification furnace body fall onto the surface of a flow guide plate, part of the waste residues slide into a collecting box through the flow guide plate, and then the operator starts a second motor to rotate to drive an eccentric wheel to rotate; and under the action of the eccentric wheel, the flow guide plate rotates and vibrates in a reciprocating mode, waste residues are prevented from being accumulated on the surface of the flow guide plate, the waste residues can rapidly fall into the collecting box, then the waste residues are collected, and the device has the advantage of facilitating residue discharging.
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Description

Technical Field

[0001] The utility model relates to the technical field of kilns, in particular to an improved gasification device special for kilns. Background Art

[0002] A kiln is a furnace used to fire ceramics and sculptures or to fuse enamel to the surface of metal objects. It is usually made of bricks and stones, and can be made into various sizes according to needs. It can be operated by combustible gas, oil or electricity. Among them, the method of operating with combustible gas is the most widely used, and generally a gasifier is used to generate combustible gas.

[0003] When the existing improved gasification equipment specially used for kilns is actually used, it is necessary to manually clean and transfer the carbon slag discharged from the gasification furnace. When the kiln is firing porcelain, it needs to fire for a long time, which makes the kiln gasification furnace need to work for a long time. The operator is required to regularly discharge the slag. This process requires a lot of manpower. Therefore, it is necessary to design and transform the improved gasification equipment specially used for kilns to effectively prevent the inconvenience of slag discharge. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide an improved gasification equipment specially designed for kilns, which has the advantage of convenient slag discharge and solves the problem that the existing improved gasification equipment specially designed for kilns needs to be manually cleaned and transferred for the carbon slag discharged from the gasification furnace during actual use, and this process requires a lot of manpower.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an improved gasification device dedicated to a kiln, comprising a support plate, the top of the support plate is fixedly connected to a gasification furnace body through a bracket, a slag discharge port is provided at the bottom of the gasification furnace body, a baffle is movably connected to the bottom of the gasification furnace body, a driving box is fixedly connected to the surface of the gasification furnace body through a bracket, a threaded rod is movably connected to the inside of the driving box, a movable plate is threadedly connected to the surface of the threaded rod, the movable plate is movably connected to the driving box, the movable plate is fixedly connected to the baffle, a first motor is fixedly connected to the right side of the driving box, and an output of the first motor The output end is fixedly connected to the threaded rod, the top of the support plate is hinged with a guide plate, the top of the guide plate is fixedly connected to a limited position frame, the front and rear sides of the top of the support plate are fixedly connected to a fixing rod, the top of the fixing rod is fixedly connected to a small ball, the small ball is movably connected to the guide plate, the front and rear sides of the top of the support plate are fixedly connected to a support block, the inside of the support block is movably connected to an eccentric wheel, the front side of the eccentric wheel is fixedly connected to a driven wheel, the front side of the support block is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a driving wheel, and the driving wheel and the driven wheel are connected by a synchronous belt transmission.

[0006] As a preferred embodiment of the utility model, a base plate is provided below the support plate, support columns are fixedly connected on all four sides of the top of the base plate, movable columns are movably connected inside the support columns, the movable columns are fixedly connected to the support plate, bolts are threadedly connected to the surfaces of the support columns, a slot is provided on the surface of the movable column, the bolts are movably connected to the slots, and the surfaces of the bolts are sprayed with anti-rust paint.

[0007] As a preferred embodiment of the utility model, movable grooves are provided on the front and rear sides of the top of the base plate, the top of the base plate is movably connected to a collection box, the bottom of the collection box is movably connected to rollers on all sides, the rollers are movably connected to the movable grooves, and a handle is fixedly connected to the left side of the collection box.

[0008] As a preferred embodiment of the present invention, a controller is fixedly connected to the front side of the gasification furnace body via a bracket, and the controller is respectively connected to the first motor and the second motor signals.

[0009] As a preferred embodiment of the utility model, a bearing is fixedly connected to the interior of the drive box, and the bearing is fixedly connected to the threaded rod, and lubricating oil is provided inside the bearing, and a sealing shaft cover is provided inside the bearing, and the number of the sealing shaft covers is several.

[0010] As a preferred embodiment of the utility model, a through opening is opened on the top of the support plate, the through opening is rectangular, and the width of the through opening is greater than the width of the guide plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model adopts that the operator starts the first motor to rotate and drive the threaded rod to rotate, thereby driving the movable plate and the baffle to move to the right, so that the waste slag discharged from the gasification furnace body falls on the surface of the guide plate, and part of the waste slag slides into the collection box through the guide plate. Then the operator starts the second motor to rotate and drive the eccentric wheel to rotate. Under the action of the eccentric wheel, the guide plate reciprocates and vibrates, thereby avoiding the waste slag from accumulating on the surface of the guide plate, so that the waste slag can quickly fall into the collection box, and then the waste slag is collected. The device has the advantage of easy slag discharge.

[0013] 2. The utility model provides a bottom plate, a support column, a movable column, bolts and slots, so that the operator can adjust the position of the movable column, thereby adjusting the height of the support plate and the gasifier body. The operator can use the bolts to lock the position of the movable column, thereby indirectly locking the position of the gasifier body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the eccentric wheel structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the drive box of the utility model;

[0017] Figure 4 For this utility model Figure 1 A schematic diagram of the enlarged structure in the middle.

[0018] In the figure: 1. support plate; 2. gasifier body; 3. baffle; 4. drive box; 5. threaded rod; 6. movable plate; 7. first motor; 8. guide plate; 9. limit frame; 10. fixed rod; 11. small ball; 12. support block; 13. eccentric wheel; 14. second motor; 15. driving wheel; 16. driven wheel; 17. controller; 18. through port; 19. movable column; 20. support column; 21. bottom plate; 22. bolt; 23. collection box. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figures 1 to 4 As shown, an improved gasification device dedicated to a kiln comprises a support plate 1, the top of the support plate 1 is fixedly connected to a gasification furnace body 2 through a bracket, a slag discharge port is provided at the bottom of the gasification furnace body 2, a baffle 3 is movably connected to the bottom of the gasification furnace body 2, a driving box 4 is fixedly connected to the surface of the gasification furnace body 2 through a bracket, a threaded rod 5 is movably connected inside the driving box 4, a movable plate 6 is threadedly connected to the surface of the threaded rod 5, the movable plate 6 is movably connected to the driving box 4, the movable plate 6 is fixedly connected to the baffle 3, a first motor 7 is fixedly connected to the right side of the driving box 4, an output end of the first motor 7 is fixedly connected to the threaded rod 5, and the top of the support plate 1 is fixedly connected to the driving box 4. The top of the support plate 1 is hinged with a guide plate 8, the top of the guide plate 8 is fixedly connected to a limited position frame 9, the front and rear sides of the top of the support plate 1 are fixedly connected to a fixing rod 10, the top of the fixing rod 10 is fixedly connected to a small ball 11, the small ball 11 is movably connected to the guide plate 8, the front and rear sides of the top of the support plate 1 are fixedly connected to a support block 12, the inside of the support block 12 is movably connected to an eccentric wheel 13, the front of the eccentric wheel 13 is fixedly connected to a driven wheel 16, the front of the support block 12 is fixedly connected to a second motor 14, the output end of the second motor 14 is fixedly connected to a driving wheel 15, and the driving wheel 15 and the driven wheel 16 are connected by a synchronous belt transmission.

[0021] refer to Figure 1 A bottom plate 21 is provided below the support plate 1, and support columns 20 are fixedly connected to the four sides of the top of the bottom plate 21. The interior of the support column 20 is movably connected to a movable column 19, and the movable column 19 is fixedly connected to the support plate 1. A bolt 22 is threadedly connected to the surface of the support column 20, and a slot is provided on the surface of the movable column 19. The bolt 22 is movably connected to the slot, and the surface of the bolt 22 is sprayed with anti-rust paint.

[0022] As a technical optimization scheme of the utility model, through the setting of the base plate 21, the support column 20, the movable column 19, the bolt 22 and the slot, the operator can adjust the position of the movable column 19, and then adjust the height of the support plate 1 and the gasifier body 2. The operator can use the bolt 22 to lock the position of the movable column 19, and then indirectly lock the position of the gasifier body 2.

[0023] refer to Figure 1 The front and rear sides of the top of the bottom plate 21 are provided with movable grooves, the top of the bottom plate 21 is movably connected to a collection box 23, the bottom of the collection box 23 is movably connected to rollers around, the rollers are movably connected to the movable grooves, and the left side of the collection box 23 is fixedly connected to a handle.

[0024] As a technical optimization solution of the utility model, through the setting of the movable groove, the collection box 23, the roller and the handle, the operator can pull the collection box 23 to the left, and then take out the collection box 23, and then clean the waste residue in the collection box 23. Through the setting of the roller, the friction between the collection box 23 and the ground can be reduced, thereby facilitating the operator to move the collection box 23.

[0025] refer to Figures 1 to 4 A controller 17 is fixedly connected to the front of the gasification furnace body 2 through a bracket, and the controller 17 is signal-connected to the first motor 7 and the second motor 14 respectively.

[0026] As a technical optimization solution of the present invention, the setting of the controller 17 can facilitate the operator to control the start and stop of the first motor 7 and the second motor 14.

[0027] refer to Figure 1 and Figure 3 A bearing is fixedly connected to the interior of the driving box 4, and the bearing is fixedly connected to the threaded rod 5, and lubricating oil is arranged inside the bearing, and a sealing shaft cover is arranged inside the bearing, and the number of the sealing shaft covers is several.

[0028] As a technical optimization solution of the present invention, the friction between the drive box 4 and the threaded rod 5 can be reduced by setting the bearing, thereby facilitating the rotation of the threaded rod 5.

[0029] refer to Figure 1A through opening 18 is provided on the top of the support plate 1 . The through opening 18 is rectangular and has a width greater than that of the guide plate 8 .

[0030] As a technical optimization solution of the utility model, the waste residue sliding down from the surface of the guide plate 8 can fall into the collection box 23 through the provision of the through opening 18 .

[0031] The working principle and use process of the utility model are as follows: when in use, the operator starts the first motor 7 to rotate and drive the threaded rod 5 to rotate, thereby driving the movable plate 6 and the baffle 3 to move to the right, so that the waste slag discharged from the gasification furnace body 2 falls onto the surface of the guide plate 8, and part of the waste slag slides into the collection box 23 through the guide plate 8. Then the operator starts the second motor 14 to rotate and drive the eccentric wheel 13 to rotate. Under the action of the eccentric wheel 13, the guide plate 8 reciprocates and vibrates, thereby preventing the waste slag from accumulating on the surface of the guide plate 8, so that the waste slag can quickly fall into the collection box 23, and then the waste slag is collected.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An improved gasification device for a kiln, comprising a support plate (1), characterized in that: The top of the support plate (1) is fixedly connected to the gasifier body (2) via a bracket, a slag discharge port is provided at the bottom of the gasifier body (2), a baffle (3) is movably connected to the bottom of the gasifier body (2), a drive box (4) is fixedly connected to the surface of the gasifier body (2) via a bracket, a threaded rod (5) is movably connected inside the drive box (4), a movable plate (6) is threadedly connected to the surface of the threaded rod (5), the movable plate (6) is movably connected to the drive box (4), the movable plate (6) is fixedly connected to the baffle (3), a first motor (7) is fixedly connected to the right side of the drive box (4), an output end of the first motor (7) is fixedly connected to the threaded rod (5), a guide plate (8) is hingedly connected to the top of the support plate (1), and the The top of the guide plate (8) is fixedly connected to a limit position frame (9); the front and rear sides of the top of the support plate (1) are fixedly connected to a fixing rod (10); the top of the fixing rod (10) is fixedly connected to a small ball (11); the small ball (11) is movably connected to the guide plate (8); the front and rear sides of the top of the support plate (1) are fixedly connected to a support block (12); the support block (12) is movably connected to an eccentric wheel (13) inside; the front of the eccentric wheel (13) is fixedly connected to a driven wheel (16); the front of the support block (12) is fixedly connected to a second motor (14); the output end of the second motor (14) is fixedly connected to a driving wheel (15); the driving wheel (15) and the driven wheel (16) are connected via a synchronous belt transmission.

2. The improved gasification equipment for kiln according to claim 1, characterized in that: A bottom plate (21) is arranged below the support plate (1), and support columns (20) are fixedly connected to the four sides of the top of the bottom plate (21), and a movable column (19) is movably connected inside the support column (20), and the movable column (19) is fixedly connected to the support plate (1), and a bolt (22) is threadedly connected to the surface of the support column (20), and a slot is arranged on the surface of the movable column (19), and the bolt (22) is movably connected to the slot, and the surface of the bolt (22) is sprayed with anti-rust paint.

3. The improved gasification equipment for kiln according to claim 2, characterized in that: The front and rear sides of the top of the bottom plate (21) are both provided with movable grooves, the top of the bottom plate (21) is movably connected to a collection box (23), the four sides of the bottom of the collection box (23) are movably connected to rollers, the rollers are movably connected to the movable grooves, and the left side of the collection box (23) is fixedly connected to a handle.

4. The improved gasification equipment for kiln according to claim 1, characterized in that: A controller (17) is fixedly connected to the front side of the gasification furnace body (2) via a bracket, and the controller (17) is respectively connected to the first motor (7) and the second motor (14) via signals.

5. The improved gasification equipment for kiln according to claim 1, characterized in that: A bearing is fixedly connected inside the driving box (4), and the bearing is fixedly connected to the threaded rod (5), and lubricating oil is provided inside the bearing, and a sealing shaft cover is provided inside the bearing, and the number of the sealing shaft covers is several.

6. The improved gasification equipment for kiln according to claim 1, characterized in that: The top of the support plate (1) is provided with a through opening (18), the through opening (18) is rectangular, and the width of the through opening (18) is greater than the width of the guide plate (8).