Constant temperature device for chemical nickel plating pool
By designing a constant temperature device for electroless nickel plating pools, using controllers and thermocouple sensors to achieve uniform heating and constant temperature control of nickel plating pools, the problem of inaccurate temperature measurement of nickel plating pools in the prior art is solved, and the quality and production efficiency of nickel plating are improved.
Patent Information
- Application Number
- CN202421508542.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, the temperature measurement of the nickel plating pool is inaccurate and the optimal process temperature of 50-55°C cannot be effectively maintained, resulting in poor brightness, density and bonding strength of the plating layer, increasing the labor intensity and reducing the quality of the nickel plating.
A constant temperature device for electroless nickel plating tank is designed, and the work of the paper heating pipe and water pump is controlled by the controller, and the temperature of the upper and lower layers of the solution is detected by thermocouple sensors to achieve uniform heating and constant temperature control of the nickel plating tank.
It effectively improves the uniformity of the temperature of the upper and lower layers of solutions, reduces the intensity of labor, and improves the quality of nickel plating.
Smart Images

Figure CN222846824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel plating pools, in particular to a constant temperature device for a chemical nickel plating pool. Background Art
[0002] Electroplating technology is widely used in the manufacturing industry because it can prevent corrosion, improve wear resistance, conductivity, reflectivity and enhance aesthetics. In production, the best process temperature for nickel plating is 50-55°C. Only when the temperature is maintained at 50-55°C can the brightness, density and bonding strength of the obtained coating reach the best. A lower temperature will have an adverse effect on the coating.
[0003] At present, in the prior art, the temperature of the nickel plating pool is usually measured by a handheld thermometer. When the temperature reaches the required temperature, the power is manually cut off. This method not only increases the labor intensity of the manual labor, but also fails to measure the temperature of different layers of the solution, resulting in low accuracy of temperature measurement. In addition, the solutions of different layers inside are not mixed, resulting in temperature differences between the solutions of different layers in the nickel plating pool, which may reduce the quality of nickel plating. For this reason, we propose a constant temperature device for a chemical nickel plating pool. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a constant temperature device for a chemical nickel plating pool. The controller controls the operation of the meandering heating tube, and the meandering heating tube works to uniformly heat the nickel plating pool body. Then the controller controls the operation of the water pump, and the water pump works to suck the solution of the lower layer into the water inlet pipe, the working pipe and the connecting pipe, so that under the action of the nozzle, the solution of the lower layer can be sprayed to the upper layer, thereby effectively improving the uniformity of the temperature of the upper and lower layer solutions. Among them, the first thermocouple sensor can detect the temperature of the upper layer solution, and the second thermocouple sensor can detect the temperature of the lower layer solution. The first thermocouple sensor and the second thermocouple sensor send temperature signals to the control panel. When the average value of the first thermocouple sensor and the second thermocouple sensor reaches the temperature required by the nickel plating pool body, the controller controls the meandering heating tube to stop working. Under the action of the water pump, the temperature of the upper and lower layers of the solution is effectively guaranteed to be constant. The nickel-plated parts are conveniently sent into or out of the nickel plating pool body through the support assembly, which can not only reduce the labor intensity of manual labor, but also effectively improve the quality of nickel plating, and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a constant temperature device for a chemical nickel plating pool, comprising a nickel plating pool body, a connecting pipe and a supporting assembly;
[0006] A connecting plate is installed in the middle of the nickel plating pool body, and a plurality of through grooves are evenly opened on the connecting plate. A circular heating tube is installed at the lower part of the inside of the nickel plating pool body, and a supporting frame is installed on the bottom surface of the nickel plating pool body, and a plurality of working tubes are evenly installed on the supporting frame. Two adjacent working tubes are connected by a connecting tube, and a plurality of water inlet pipes are evenly installed on the lower surface of the middle working tube, and a water pump is installed on the water inlet pipe. A plurality of nozzles are evenly installed on the upper surface of the working tube, and the plurality of working tubes correspond horizontally, and the working tubes are located between the circular heating tube and the connecting plate. Two mounting plates are installed on the top surface of the nickel plating pool body, a first thermocouple sensor is installed on one mounting plate, and a second thermocouple sensor is installed on the other mounting plate, the lower end of the second thermocouple sensor is located below the connecting plate, and the lower end of the first thermocouple sensor is located above the connecting plate, and a supporting assembly is installed on the upper part of the nickel plating pool body.
[0007] Further, the support assembly includes a limiting shaft installed on the upper surface of the connecting plate, a lead screw is rotatably installed on the upper surface of the connecting plate, a first mounting bracket and a second mounting bracket are respectively installed on both sides of the upper surface of the nickel plating pool body, the upper end of the limiting shaft is connected to the first mounting bracket, the upper end of the lead screw is rotatably connected to the second mounting bracket, a support plate is threadedly installed on the lead screw, a limiting hole is provided on the support plate, the limiting shaft is located inside the limiting hole, a plurality of through holes are evenly provided on the support plate, a driving assembly is installed on the second mounting bracket, and the driving assembly is connected to the lead screw. The lead screw is driven to rotate by the operation of the driving assembly, and the rotation of the lead screw drives the support plate to move under the action of the limiting shaft and the limiting hole, and the support plate can move in the vertical direction of the nickel plating pool body, so as to facilitate the delivery of parts that need to be nickel-plated into or out of the nickel plating pool body.
[0008] Furthermore, the driving assembly includes a motor bracket mounted on the second mounting bracket, a motor is mounted on the motor bracket, and an output shaft of the motor is connected to the upper end of the lead screw through a coupling. The motor is controlled by a controller to drive the lead screw to rotate, thereby completing the rotation of the lead screw by electric power.
[0009] Furthermore, it also includes a control panel and a controller. The controller is installed on the front side of the nickel plating pool body, the input end of the motor is electrically connected to the output end of the controller, and the controller is provided with a control panel. The input end of the control panel is electrically connected to the output end of the first thermocouple sensor and the output end of the second thermocouple sensor, respectively.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the thermostatic device for the chemical nickel plating pool controls the operation of the meandering heating tube through a controller, and the meandering heating tube works to uniformly heat the nickel plating pool body, and then controls the operation of the water pump through the controller, and the water pump works to suck the solution of the lower layer into the water inlet pipe, the working pipe and the connecting pipe, so that under the action of the nozzle, the solution of the lower layer can be sprayed to the upper layer, thereby effectively improving the uniformity of the temperature of the upper and lower layer solutions, wherein the first thermocouple sensor can detect the temperature of the upper layer solution, the second thermocouple sensor can detect the temperature of the lower layer solution, the first thermocouple sensor and the second thermocouple sensor send temperature signals to the control panel, when the average value of the first thermocouple sensor and the second thermocouple sensor reaches the temperature required by the nickel plating pool body, the controller controls the meandering heating tube to stop working, and under the action of the water pump, the temperature of the upper and lower layers of the solution is effectively guaranteed to be constant, and the nickel-plated parts are conveniently sent into or out of the nickel plating pool body through the support assembly, which can not only reduce the labor intensity of manual labor, but also effectively improve the quality of nickel plating. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.
[0013] In the figure: 1 nickel plating pool body, 2 first thermocouple sensor, 3 first mounting bracket, 4 limit shaft, 5 control panel, 6 controller, 7 support plate, 8 through hole, 9 screw, 10 motor, 11 motor bracket, 12 second mounting bracket, 13 second thermocouple sensor, 14 mounting plate, 15 support frame, 16 water pump, 17 round heating tube, 18 nozzle, 19 connecting pipe, 20 water inlet pipe, 21 working pipe, 22 through groove, 23 connecting plate. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0015] See also Figure 1-2 , This embodiment provides a technical solution: a constant temperature device for a chemical nickel plating pool, comprising a nickel plating pool body 1, a connecting pipe 19 and a supporting assembly;
[0016] A connecting plate 23 is installed in the middle of the nickel plating pool body 1, and a plurality of through grooves 22 are evenly opened on the connecting plate 23. A circular heating tube 17 is installed at the lower part of the inside of the nickel plating pool body 1. A support frame 15 is installed on the bottom surface of the nickel plating pool body 1. A plurality of working tubes 21 are evenly installed on the support frame 15. Two adjacent working tubes 21 are connected through a connecting pipe 19. A plurality of water inlet pipes 20 are evenly installed on the lower surface of the middle working tube 21. A water pump 16 is installed on the water inlet pipe 20. A plurality of water pumps 16 are evenly installed on the upper surface of the working tube 21. A nozzle 18 is provided, and a plurality of working tubes 21 correspond horizontally. The working tube 21 is located between the meandering heating tube 17 and the connecting plate 23. Two mounting plates 14 are installed on the top surface of the nickel plating pool body 1. A first thermocouple sensor 2 is installed on one mounting plate 14, and a second thermocouple sensor 13 is installed on the other mounting plate 14. The lower end of the second thermocouple sensor 13 is located below the connecting plate 23, and the lower end of the first thermocouple sensor 2 is located above the connecting plate 23. A supporting assembly is installed on the upper part of the nickel plating pool body 1.
[0017] When in use, the controller 6 controls the operation of the meandering heating tube 17, and the meandering heating tube 17 works to uniformly heat the nickel plating pool body 1, and then the controller 6 controls the operation of the water pump 16, and the water pump 16 works to suck the solution of the lower layer into the water inlet pipe 20, the working pipe 21 and the connecting pipe 19, so that under the action of the nozzle 18, the solution of the lower layer can be sprayed to the upper layer, thereby effectively improving the uniformity of the temperature of the upper and lower layer solutions, wherein the first thermocouple sensor 2 can detect the temperature of the upper layer solution, and the second thermocouple sensor 13 can detect the temperature of the lower layer solution, and the first thermocouple sensor 2 and the second thermocouple sensor 13 send temperature signals to the control panel 5, when the average value of the first thermocouple sensor 2 and the second thermocouple sensor 13 reaches the required temperature of the nickel plating pool body 1, the controller 6 controls the meandering heating tube 17 to stop working, and under the action of the water pump 16, the temperature of the upper and lower layers of the solution is effectively guaranteed to be constant, and the nickel-plated parts are conveniently sent into or out of the nickel plating pool body 1 through the support assembly.
[0018] The support assembly includes a limit shaft 4 installed on the upper surface of the connecting plate 23, a lead screw 9 is rotatably installed on the upper surface of the connecting plate 23, a first mounting bracket 3 and a second mounting bracket 12 are respectively installed on both sides of the upper surface of the nickel plating pool body 1, the upper end of the limit shaft 4 is connected to the first mounting bracket 3, the upper end of the lead screw 9 is rotatably connected to the second mounting bracket 12, a support plate 7 is threadedly installed on the lead screw 9, a limit hole is provided on the support plate 7, the limit shaft 4 is located inside the limit hole, a plurality of through holes 8 are evenly provided on the support plate 7, a driving assembly is installed on the second mounting bracket 12, and the driving assembly is connected to the lead screw 9. The lead screw 9 is driven to rotate by the operation of the driving assembly, and the rotation of the lead screw 9 drives the support plate 7 to move under the action of the limit shaft 4 and the limit hole, and the support plate 7 can move in the vertical direction of the nickel plating pool body 1, so as to facilitate the delivery of the parts that need to be nickel-plated into or out of the nickel plating pool body 1.
[0019] The driving assembly includes a motor bracket 11 mounted on a second mounting bracket 12, a motor 10 is mounted on the motor bracket 11, and the output shaft of the motor 10 is connected to the upper end of the lead screw 9 through a coupling. The motor 10 is controlled by the controller 6 to work, and the motor 10 drives the lead screw 9 to rotate, thereby completing the rotation of the lead screw 9 by electric power.
[0020] It also includes a control panel 5 and a controller 6. The controller 6 is installed on the front side of the nickel plating pool body 1. The input end of the motor 10 is electrically connected to the output end of the controller 6. The controller 6 is provided with a control panel 5. The input end of the control panel 5 is electrically connected to the output end of the first thermocouple sensor 2 and the output end of the second thermocouple sensor 13 respectively.
[0021] The working principle of a constant temperature device for a chemical nickel plating pool provided by the utility model is as follows: when in use, the controller 6 controls the operation of the meandering heating tube 17, and the meandering heating tube 17 works to uniformly heat the nickel plating pool body 1, and then the controller 6 controls the water pump 16 to work, and the water pump 16 works to suck the solution of the lower layer into the water inlet pipe 20, the working pipe 21 and the connecting pipe 19, so that under the action of the nozzle 18, the solution of the lower layer can be sprayed to the upper layer, thereby effectively improving the uniformity of the temperature of the upper and lower layer solutions, wherein the first thermocouple sensor 2 can detect the temperature of the upper layer solution, the second thermocouple sensor 13 can detect the temperature of the lower layer solution, the first thermocouple sensor 2 and the second thermocouple sensor 13 send temperature signals to the control panel 5, when the average value of the first thermocouple sensor 2 and the second thermocouple sensor 13 reaches the required temperature of the nickel plating pool body 1, the controller 6 controls the meandering heating tube 17 to stop working, and under the action of the water pump 16, the temperature of the upper and lower layers of the solution is effectively guaranteed to be constant, and the nickel-plated parts are conveniently sent into or out of the nickel plating pool body 1 through the support assembly. The driving assembly drives the lead screw 9 to rotate, and the lead screw 9 drives the support plate 7 to move under the action of the limit shaft 4 and the limit hole, and the support plate 7 can move in the vertical direction of the nickel plating pool body 1, so as to facilitate the delivery of the parts that need to be nickel-plated into or out of the nickel plating pool body 1. The controller 6 controls the motor 10 to work, and the motor 10 drives the lead screw 9 to rotate, thereby completing the rotation of the lead screw 9 by electric power.
[0022] It is worth noting that, in this embodiment, the core chip of the controller 6 is an STC single-chip microcomputer, specifically, the model is STC15W204S, the motor 10, the first thermocouple sensor 2, the second thermocouple sensor 13 and the round heating tube 17 can be freely configured according to the actual application scenario, and the motor 10 can be a JE series single-phase servo motor produced by Beijing Mitsubishi Electric (China) Co., Ltd. The external controller controls the motor 10 and the round heating tube 17 to work using the methods commonly used in the prior art.
[0023] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A constant temperature device for a chemical nickel plating pool, characterized in that: It comprises a nickel plating pool body (1), a connecting pipe (19) and a supporting component; A connecting plate (23) is installed in the middle of the nickel plating pool body (1), and a plurality of through grooves (22) are evenly arranged on the connecting plate (23). A round heating tube (17) is installed at the lower part of the inside of the nickel plating pool body (1). A support frame (15) is installed on the bottom surface of the nickel plating pool body (1), and a plurality of working tubes (21) are evenly installed on the support frame (15). Two adjacent working tubes (21) are connected via a connecting tube (19). A plurality of water inlet pipes (20) are evenly installed on the lower surface of the middle working tube (21), and a water pump (16) is installed on the water inlet pipe (20). The upper surface of the working tube (21) is evenly installed with a plurality of water inlet pipes (20). A plurality of nozzles (18) are installed, and a plurality of working tubes (21) are arranged horizontally, wherein the working tubes (21) are located between the meandering heating tube (17) and the connecting plate (23). Two mounting plates (14) are installed on the top surface of the nickel plating pool body (1), a first thermocouple sensor (2) is installed on one mounting plate (14), and a second thermocouple sensor (13) is installed on the other mounting plate (14), wherein the lower end of the second thermocouple sensor (13) is located below the connecting plate (23), and the lower end of the first thermocouple sensor (2) is located above the connecting plate (23). A support assembly is installed on the upper part of the nickel plating pool body (1).
2. A constant temperature device for a chemical nickel plating pool according to claim 1, characterized in that: The support assembly comprises a limit shaft (4) mounted on the upper surface of a connecting plate (23), a lead screw (9) being rotatably mounted on the upper surface of the connecting plate (23), a first mounting bracket (3) and a second mounting bracket (12) being mounted on both sides of the upper surface of the nickel plating pool body (1), the upper end of the limit shaft (4) being connected to the first mounting bracket (3), the upper end of the lead screw (9) being rotatably connected to the second mounting bracket (12), a support plate (7) being threadedly mounted on the lead screw (9), a limit hole being provided on the support plate (7), the limit shaft (4) being located inside the limit hole, a plurality of through holes (8) being evenly provided on the support plate (7), a drive assembly being mounted on the second mounting bracket (12), and the drive assembly being connected to the lead screw (9).
3. A constant temperature device for a chemical nickel plating pool according to claim 2, characterized in that: The drive assembly comprises a motor bracket (11) mounted on a second mounting bracket (12), a motor (10) being mounted on the motor bracket (11), and an output shaft of the motor (10) being connected to an upper end of a lead screw (9) via a coupling.
4. A constant temperature device for a chemical nickel plating pool according to claim 3, characterized in that: It also includes a control panel (5) and a controller (6), wherein the controller (6) is installed on the front side of the nickel plating pool body (1), the input end of the motor (10) is electrically connected to the output end of the controller (6), the controller (6) is provided with a control panel (5), and the input end of the control panel (5) is electrically connected to the output end of the first thermocouple sensor (2) and the output end of the second thermocouple sensor (13), respectively.