Dyeing device of knitwear and textile production line

By designing a dyeing device including a base, transmission structure and fixed structure, using a single drive motor to drive the dyeing liquid agitation and needle textile rotation, the problem of high production costs of traditional dyeing devices is solved, and a fast and convenient dyeing process is achieved.

CN222847013UActive Publication Date: 2025-05-09HANGZHOU SHANYUAN CLOTHING CO LTD
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Patent Information

Application Number
CN202420897746.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-05-09
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The dyeing device of traditional needle textile production lines is costly, and there are problems of complex structure and inconvenient operation.

Method used

A dyeing device including a base, a transmission structure and a fixed structure is designed. The driving rod and agitating blade are driven by a single drive motor to realize the agitating of dye liquid and the rotation of needle textiles, simplifying the transmission structure and reducing production costs.

Benefits of technology

The device realizes dyeing liquid agitation and needle textile rotation through a single drive motor, quickly coloring needle textiles, saving the production cost of the device and improving the convenience of operation.

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Abstract

The utility model discloses a dyeing device of a knitwear and textile production line, which relates to the technical field of knitwear and textile production and comprises a base, a transmission structure and a fixing structure, a dyeing cylinder is mounted in the middle of the top end of the base, and a driving motor is mounted in the middle of the bottom end of the base. A driving rod is mounted at the output end of the driving motor, stirring blades are mounted at the top end of the driving rod, two driving wheels are mounted on the outer wall of the driving rod, annular sliding grooves are formed in the two sides of the interior of the dyeing vat, two sliding blocks are arranged in each annular sliding groove, and rotating plates are mounted on the sides, close to each other, of the sliding blocks. The rotary plate drives knitwear and textiles to rotate, so that the knitwear and textiles rapidly rotate in dye liquor to facilitate rapid coloring, stirring of the dye liquor in the dye liquor and rotation of the knitwear and textiles can be achieved through the single driving motor, and the knitwear and textiles are rapidly colored while the production cost of the device is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of needle textile production, in particular to a dyeing device for a needle textile production line. Background Art

[0002] The dyeing principle of knitted fabrics is the same as that of ordinary fabrics. It utilizes the affinity between dyes and cellulose molecules, ionic bonds or hydrogen bonds to adsorb on cellulose, so that it is dyed with dye color. However, due to the special structure of knitted fabrics, it is necessary to pay attention to the dyeing methods and precautions when dyeing. Adsorption is the process of dye adhering to the surface of the fiber. The dye is adsorbed by the fiber due to intermolecular forces, electrostatic attraction between ions, etc. in the solution. After adsorption, the dye needs to enter the interior of the fiber and remain inside. Under certain conditions, the adsorbed dye diffuses and penetrates from the fiber surface to the interior of the fiber and enters the amorphous area of ​​the fiber until the dye concentration in the dye solution, the fiber surface and the interior of the fiber reaches equilibrium.

[0003] The dyeing device of the traditional needle textile production line has the advantages of simple structure and convenient operation, but still has its shortcomings.

[0004] During the use of the dyeing device of the traditional knitted textile production line, the stirring blades inside the device and the swing of the knitted textile are driven by multiple motors, which increases the production cost of the device. Utility Model Content

[0005] The utility model aims to provide a dyeing device for a knitted textile production line, so as to solve the problem of high production cost of the device proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dyeing device for a knitted textile production line, comprising a base, a transmission structure and a fixing structure;

[0007] A dyeing cylinder is installed at the middle position of the top end of the base, and a driving motor is installed at the middle position of the bottom end of the base, a driving rod is installed at the output end of the driving motor, and a stirring blade is installed at the top end of the driving rod, two driving wheels are installed on the outer wall of the driving rod, and an annular slide groove is installed on both sides of the inside of the dyeing cylinder, two sliders are arranged inside the annular slide groove, and a rotating plate is installed on the side where the sliders are close to each other, and the fixed structure is located inside the rotating plate;

[0008] The transmission structures are located on both sides of the top of the base;

[0009] The transmission structure includes a transmission rotating rod, which is installed on both sides of the top of the base through a rotating shaft, and the outer wall of the transmission rotating rod is installed with a driven wheel, a transmission belt is connected between the driven wheel and the driving wheel, and mounting grooves are installed on both sides of the dyeing cylinder, a driving gear is installed on the top of the transmission rotating rod, and a driven rotating rod is installed on one side inside the mounting groove through a rotating shaft, and a driven gear is installed on the outer wall of the driven rotating rod; the top of the transmission rotating rod passes through the mounting groove, and the top of the transmission rotating rod extends to the inside of the mounting groove.

[0010] Preferably, the top end of the driving rod passes through the base and the dyeing vat in sequence, and the top end of the driving rod extends to the interior of the dyeing vat.

[0011] Preferably, the driven gears are all located above the driving gears, and the driven gears are all meshed with the driving gears.

[0012] Preferably, one end of the driven rotating rod passes through the mounting groove and the dyeing tank and extends to one side of the rotating plate, and the driven rotating rod is installed on one side of the rotating plate.

[0013] Preferably, the fixing structure includes a cavity, a fixing plate, a knob, a bidirectional threaded rod and a threaded block, the cavities are opened inside the rotating plate, and the front end of the cavity is installed with a bidirectional threaded rod through a rotating shaft, the outer wall of the bidirectional threaded rod is connected to two threaded blocks through threads, and the rear end of the bidirectional threaded rod is installed with a knob, and a fixing plate is installed on the side of the threaded blocks close to each other.

[0014] Preferably, the rear ends of the bidirectional threaded rods all pass through the rotating plate, and the rear ends of the bidirectional threaded rods all extend to the rear end of the rotating plate.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the driving motor drives the driving rod, and the driving rod drives the stirring blade to rotate, so that the stirring blade stirs the dye liquid inside the dyeing tank to prevent the dye liquid from settling inside, the driving rod drives the driving wheel to rotate, the transmission belt drives the driven wheel to rotate, the driven wheel drives the transmission rotating rod to rotate, and the transmission rotating rod drives the driving gear to rotate; since the driving gear and the driven gear are meshed with each other, the driving gear can drive the driven gear to rotate, the driven gear drives the driven rotating rod to rotate, the driven rotating rod drives the rotating plate to rotate, and the rotating plate drives the needle textile to rotate, so that the needle textile rotates quickly inside the dye liquid for rapid coloring; this structure can achieve the stirring of the internal dye liquid and the rotation of the needle textile by a single driving motor, thereby saving the production cost of the device and quickly coloring the needle textile. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 3 It is a side cross-sectional enlarged structural schematic diagram of the annular chute of the utility model;

[0019] Figure 4 It is a schematic diagram of an enlarged cross-sectional view of the rotating plate of the utility model in a top view.

[0020] In the figure: 1. base; 2. driving wheel; 3. driving motor; 4. driving rod; 5. transmission belt; 6. driven wheel; 7. stirring blade; 8. rotating plate; 9. fixing structure; 901. cavity; 902. fixing plate; 903. knob; 904. bidirectional threaded rod; 905. threaded block; 10. mounting groove; 11. driving gear; 12. annular slide groove; 13. slider; 14. driven gear; 15. driven rotating rod; 16. dyeing tank; 17. transmission rotating rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4 , a dyeing device for a needle textile production line, comprising a base 1, a transmission structure and a fixing structure 9;

[0023] A dyeing cylinder 16 is installed at the middle position of the top of the base 1, and a driving motor 3 is installed at the middle position of the bottom of the base 1, a driving rod 4 is installed at the output end of the driving motor 3, and a stirring blade 7 is installed at the top of the driving rod 4, the top of the driving rod 4 passes through the base 1 and the dyeing cylinder 16 in sequence, and the top of the driving rod 4 extends to the inside of the dyeing cylinder 16, two driving wheels 2 are installed on the outer wall of the driving rod 4, and an annular chute 12 is installed on both sides of the inside of the dyeing cylinder 16, two sliders 13 are arranged inside the annular chute 12, and a rotating plate 8 is installed on the side where the sliders 13 are close to each other, and the fixing structure 9 is located inside the rotating plate 8;

[0024] The transmission structures are located on both sides of the top of the base 1;

[0025] See also Figure 1-4A dyeing device for a needle textile production line also includes a transmission structure, which includes a transmission rotating rod 17, which is installed on both sides of the top of the base 1 through a rotating shaft, and the outer wall of the transmission rotating rod 17 is installed with a driven wheel 6, and a transmission belt 5 is connected between the driven wheel 6 and the driving wheel 2, and both sides of the dyeing cylinder 16 are installed with a mounting groove 10, and the top of the transmission rotating rod 17 is installed with a driving gear 11, and one side inside the mounting groove 10 is installed with a driven rotating rod 15 through a rotating shaft, and the outer wall of the driven rotating rod 15 is installed with a driven gear 14; the top of the transmission rotating rod 17 passes through the mounting groove 10, and the top of the transmission rotating rod 17 extends to the inside of the mounting groove 10;

[0026] The driven gears 14 are all located above the driving gears 11, and the driven gears 14 are all meshed with the driving gears 11;

[0027] One end of the driven rotating rod 15 passes through the mounting groove 10 and the dyeing tank 16 and extends to one side of the rotating plate 8, and the driven rotating rod 15 is installed on one side of the rotating plate 8;

[0028] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, when this mechanism is used, the driving motor 3 drives the driving rod 4, and the driving rod 4 drives the stirring blade 7 to rotate, so that the stirring blade 7 stirs the dye liquid inside the dyeing tank 16 to prevent the dye liquid from settling inside, and the driving rod 4 drives the driving wheel 2 to rotate, and the transmission belt 5 drives the driven wheel 6 to rotate, and the driven wheel 6 drives the transmission rotating rod 17 to rotate, so that the transmission rotating rod 17 drives the driving gear 11 to rotate, and since the driving gear 11 and the driven gear 14 are meshed with each other, the driven gear 11 can drive the driven gear 14 to rotate, and the driven gear 14 drives the driven rotating rod 15 to rotate, and the driven rotating rod 15 drives the rotating plate 8 to rotate.

[0029] Embodiment 2: The fixing structure 9 includes a cavity 901, a fixing plate 902, a knob 903, a bidirectional threaded rod 904 and a threaded block 905. The cavity 901 is opened inside the rotating plate 8, and the front end of the cavity 901 is installed with a bidirectional threaded rod 904 through a rotating shaft, the outer wall of the bidirectional threaded rod 904 is connected with two threaded blocks 905 through threads, and the rear end of the bidirectional threaded rod 904 is installed with a knob 903, and the side of the threaded blocks 905 close to each other is installed with a fixing plate 902;

[0030] The rear ends of the bidirectional threaded rods 904 pass through the rotating plate 8, and the rear ends of the bidirectional threaded rods 904 extend to the rear end of the rotating plate 8;

[0031] Specifically, Figure 1 and Figure 4As shown, when the mechanism is used, the rotation direction of the knob 903 is adjusted to make the threaded block 905 move toward each other on the outer wall of the bidirectional threaded rod 904, and the threaded block 905 drives the fixing plate 902 to move toward each other, and the fixing plate 902 fixes the needle textile.

[0032] Working principle: The staff puts the needle textile between the fixed plates 902, and then turns the knob 903, and drives the bidirectional threaded rod 904 to rotate through the knob 903. Since the bidirectional threaded rod 904 is connected with the thread block 905 through threads, and the thread blocks 905 are respectively located at two parts of the outer wall of the bidirectional threaded rod 904 with opposite threads, during the rotation of the bidirectional threaded rod 904, the thread block 905 can move along the outer wall of the bidirectional threaded rod 904 with the threads, and the moving directions are opposite. By adjusting the rotation direction of the knob 903, the thread block 905 is moved in the direction of approaching each other on the outer wall of the bidirectional threaded rod 904, and the fixed plates 902 are driven by the thread block 905 to approach each other, and the needle textile is fixed by the fixed plates 902;

[0033] Then the staff can pass the dye solution into the interior of the dyeing tank 16, start the driving motor 3, drive the driving rod 4 through the driving motor 3, drive the stirring blade 7 to rotate through the driving rod 4, so that the stirring blade 7 stirs the dye solution inside the dyeing tank 16 to prevent the dye solution from settling inside, drive the driving wheel 2 to rotate through the driving rod 4, drive the driven wheel 6 to rotate through the transmission belt 5, drive the transmission rotating rod 17 to rotate through the driven wheel 6, and drive the driving gear 11 to rotate because the driving gear 11 and the driven gear 14 are meshed with each other, and the driven gear 14 can be driven to rotate through the driving gear 11, and the driven rotating rod 15 can be driven to rotate through the driven gear 14, and the rotating plate 8 can be driven to rotate through the driven rotating rod 15, so that the rotating plate 8 drives the slider 13, so that the slider 13 makes a circular motion inside the annular slide groove 12, and the needle textile is driven to rotate through the rotating plate 8, so that the needle textile rotates rapidly inside the dye solution for rapid coloring.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A dyeing device for a knitted textile production line, comprising a base (1), characterized in that: It also includes a transmission structure and a fixing structure (9); A dyeing cylinder (16) is installed at the middle position of the top end of the base (1), and a driving motor (3) is installed at the middle position of the bottom end of the base (1); a driving rod (4) is installed at the output end of the driving motor (3), and a stirring blade (7) is installed at the top end of the driving rod (4); two driving wheels (2) are installed on the outer wall of the driving rod (4), and an annular slide groove (12) is installed on both sides of the inside of the dyeing cylinder (16); two sliders (13) are arranged inside the annular slide groove (12), and a rotating plate (8) is installed on the side of the sliders (13) close to each other, and the fixed structure (9) is located inside the rotating plate (8); The transmission structures are located on both sides of the top of the base (1); The transmission structure comprises a transmission rotating rod (17), the transmission rotating rod (17) is mounted on both sides of the top of the base (1) via a rotating shaft, and the outer wall of the transmission rotating rod (17) is mounted with a driven wheel (6), a transmission belt (5) is connected between the driven wheel (6) and the driving wheel (2), and mounting grooves (10) are mounted on both sides of the dyeing tank (16), the top of the transmission rotating rod (17) is mounted with a driving gear (11), and one side inside the mounting groove (10) is mounted with a driven rotating rod (15) via a rotating shaft, and the outer wall of the driven rotating rod (15) is mounted with a driven gear (14); the top of the transmission rotating rod (17) passes through the mounting groove (10), and the top of the transmission rotating rod (17) extends to the inside of the mounting groove (10).

2. The dyeing device for a knitted textile production line according to claim 1, characterized in that: The top end of the driving rod (4) passes through the base (1) and the dyeing tank (16) in sequence, and the top end of the driving rod (4) extends to the interior of the dyeing tank (16).

3. The dyeing device for a knitted textile production line according to claim 1, characterized in that: The driven gears (14) are all located above the driving gears (11), and the driven gears (14) are all meshed with the driving gears (11).

4. The dyeing device for a knitted textile production line according to claim 1, characterized in that: One end of each driven rotating rod (15) passes through the mounting groove (10) and the dyeing tank (16) and extends to one side of the rotating plate (8), and each driven rotating rod (15) is mounted on one side of the rotating plate (8).

5. The dyeing device for a knitted textile production line according to claim 1, characterized in that: The fixing structure (9) comprises a cavity (901), a fixing plate (902), a knob (903), a bidirectional threaded rod (904) and a threaded block (905); the cavity (901) is arranged inside the rotating plate (8); the front end of the cavity (901) is provided with a bidirectional threaded rod (904) via a rotating shaft; the outer wall of the bidirectional threaded rod (904) is connected to two threaded blocks (905) via threads; the rear end of the bidirectional threaded rod (904) is provided with a knob (903); and the fixing plate (902) is provided on the sides of the threaded blocks (905) close to each other.

6. The dyeing device for a knitted textile production line according to claim 5, characterized in that: The rear ends of the bidirectional threaded rods (904) pass through the rotating plate (8), and the rear ends of the bidirectional threaded rods (904) extend to the rear end of the rotating plate (8).