Double-drive polar fleece cylinder with servo gantry
By introducing a servo gantry dual-drive system and fleece absorbing assembly into the granule barrel, the problem of granular velvet in the existing granule machine cannot be recovered, and efficient fleece recycling and improvement of the fabric granule process is achieved.
Patent Information
- Application Number
- CN202421780118.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing rocking machine causes granular villi to fall into the rocking drum during the rocking process, and because the rocking drum is too long, these granular villi cannot be effectively recovered, which affects subsequent use.
A rocker barrel with servo gantry dual drive is designed, using a servo gantry dual drive system and fog suction components, including a fog suction box, a vacuum cleaner and annular filter. The vacuum cleaner is controlled through a solenoid valve, and the granular fluff is recovered and stored using fog suction tube and transverse tube.
It effectively improves the recycling efficiency of granular velvets, avoids granular velvet clogging the vacuum cleaner, ensures the normal use of the granule barrel, and improves the efficiency of fabric shaking.
Smart Images

Figure CN222847034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a textile machine, in particular to a grain shaker with a servo gantry double drive. Background Art
[0002] In the textile industry, fabrics are treated with a pelletizer after being napped, combed and sheared, and then the pelletizer is used to raise the disordered fluff on the surface of the fabric and curl it into granules. Currently, a pelletizer is most commonly used for pelletizing.
[0003] At present, the existing pelletizing machine curls the fluff on the cloth into granules, which will cause the granular fluff to fall into the pelletizing tube during the pelletizing process. Since the pelletizing tube is too long, personnel are unable to recycle the fallen granular fluff, which affects subsequent use.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a grain shaking cylinder with servo gantry dual drive to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] A grain shaker with servo gantry dual drive, comprising a grain shaker body, a cloth feeding end being provided on one end of the grain shaker body, a down suction assembly being provided on the other end of the grain shaker body, the down suction assembly comprising a down suction box threadedly connected to the grain shaker body, a down suction cavity being provided inside the down suction box, a vacuum cleaner being fixedly connected to the down suction box, an output end of the vacuum cleaner extending into the down suction cavity, an annular filter being provided on the outer sleeve of the output end of the vacuum cleaner, the annular filter being fixedly connected to the side wall of the down suction cavity, transverse tubes being fixedly connected to the inside of the grain shaker body at equal distances, down suction tubes being welded to the transverse tubes at equal distances, an end of the down suction tube away from the transverse tube extending into the inside of the grain shaker body and communicating with the inside of the grain shaker body, a driving assembly being provided on the outer surface of the grain shaker body.
[0008] Furthermore, in order to facilitate the rotation of the grain shaker body, the driving assembly includes a first gear ring and a second gear ring fixedly connected to the outer surface of the grain shaker body, the first gear ring and the second gear ring are symmetrically distributed, the first gear ring is meshed with a first driving gear, and the first driving gear is installed on the output end of the first driving motor through a coupling, the second gear ring is meshed with a second driving gear, and the second driving gear is installed on the output end of the second driving motor through a coupling.
[0009] Furthermore, in order to ensure stable rotation of the grain shaker body, a first roller is symmetrically provided on one end of the bottom outer surface of the grain shaker body close to the first gear ring, and the first roller is rotatably connected to the first support shaft, and a second roller is symmetrically provided on one end of the bottom outer surface of the grain shaker body close to the second gear ring, and the second roller is rotatably connected to the second support shaft.
[0010] Furthermore, in order to avoid affecting the shaking of the grains in the grain shaking cylinder body, one end of the transverse tube extends outside the grain shaking cylinder body and is connected to the solenoid valve.
[0011] Furthermore, in order to protect the vacuum cleaner, a shell is sleeved on the outer surface of the vacuum cleaner, the shell is fixedly connected to the lint suction box, and air outlets are opened on the outer surface of the shell at equal distances.
[0012] Furthermore, in order to facilitate the removal of granular fluff in the down absorption cavity, a protruding piece is fixedly connected to the other end of the shaking tube body, and an external thread is provided on the outer surface of the protruding piece. An internal thread is provided on the inner surface of the down absorption cavity near one end of the protruding piece, and the internal thread matches the external thread.
[0013] Furthermore, in order to facilitate observation of the shaking of the fabric in the shaking cylinder body, an observation port is provided on the outer surface of the shaking cylinder body.
[0014] The beneficial effects of the utility model are:
[0015] 1. After the cloth is shaken in the shaker body, remove the cloth, open the solenoid valve, and start the vacuum cleaner. The airflow generated by the vacuum cleaner will flow the granular fluff in the shaker body through the suction pipe to the horizontal pipe, and then flow to the suction cavity through the horizontal pipe for storage. The setting of the annular filter can prevent the granular fluff from clogging the vacuum cleaner and affecting the normal use of the vacuum cleaner. If it is found through the observation port that the granular fluff in the shaker body is not fully recovered, the shaker body is rotated and cooperates with the vacuum cleaner to greatly improve the efficiency of granular fluff recovery.
[0016] 2. The first drive motor and the second drive motor work at the same time, so that the first drive gear and the second drive gear rotate at the same time. Through the meshing of the first drive gear with the first gear ring and the meshing of the second drive gear with the second gear ring, the grain shaking barrel body rotates rapidly, which greatly improves the efficiency of cloth grain shaking. The grain shaking barrel body rotates by means of gear meshing. The gear meshing method has high transmission efficiency and effectively improves the working efficiency of the grain shaking barrel body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of a granulation drum with servo gantry dual drive according to an embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram of the unfolded structure of a granulation drum with servo gantry dual drive according to an embodiment of the utility model;
[0020] Figure 3 It is a cross-sectional view of a velvet suction box in a shaker with a servo gantry dual drive according to an embodiment of the utility model;
[0021] Figure 4 It is a cross-sectional view of a grain shaker body in a grain shaker with a servo gantry dual drive according to an embodiment of the utility model.
[0022] In the figure:
[0023] 1. Shake barrel body; 2. First gear ring; 3. First drive motor; 4. First drive gear; 5. First support shaft; 6. First roller; 7. Second gear ring; 8. Second drive motor; 9. Second drive gear; 10. Second support shaft; 11. Second roller; 12. Observation port; 13. Projecting piece; 14. External thread; 15. Down suction box; 16. Down suction cavity; 17. Internal thread; 18. Annular filter; 19. Vacuum cleaner; 20. Shell; 21. Air outlet; 22. Horizontal pipe; 23. Down suction pipe; 24. Solenoid valve; 25. Cloth inlet. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] According to an embodiment of the utility model, a grain shaking drum with a servo gantry dual drive is provided.
[0026] Embodiment 1;
[0027] like Figure 1 and Figure 2As shown, according to the embodiment of the utility model, the granulation cylinder with servo gantry dual drive includes a granulation cylinder body 1 with a cavity inside, a cloth feed end 25 is opened on one end of the granulation cylinder body 1, and a cylinder cover is provided on the cloth feed end 25. A driving assembly is provided on the outer surface of the granulation cylinder body 1, and the driving assembly includes a first gear ring 2 and a second gear ring 7 fixedly connected to the outer surface of the granulation cylinder body 1, and the first gear ring 2 and the second gear ring 7 are symmetrically distributed. In order to facilitate the observation of the cloth granulating in the granulation cylinder body 1, an observation port 12 is provided between the first gear ring 2 and the second gear ring 7, and the observation port 12 is opened on the outer surface of the granulation cylinder body 1, the first gear ring 2 is meshed with the first driving gear 4, and the first driving gear 4 is installed on the output end of the first driving motor 3 through a coupling, the first driving motor 3 is electrically connected to the external controller, and the required electric energy is provided by the external power supply, the second gear ring 7 is meshed with the second driving gear 9, and the second driving gear 9 is symmetrically distributed with the first driving gear 4, and the second driving gear 9 is installed on the second driving gear 9 through a coupling. At the output end of the motor 8, the second drive motor 8 is electrically connected to the external controller, and the required electric energy is provided by the external power supply. The second drive motor 8 is symmetrically distributed with the first drive motor 3. In order to make the grain shaking barrel body 1 rotate steadily, a first roller 6 is symmetrically provided on the bottom of the outer surface of the grain shaking barrel body 1, close to the first gear ring 2, and the first roller 6 is rotatably connected to the first support shaft 5. A second roller 11 is symmetrically provided on the bottom of the outer surface of the grain shaking barrel body 1, close to the second gear ring 7, and the second roller 11 is rotatably connected to the second support shaft 10. The first drive motor 3 and the second drive motor 8 work simultaneously, so that the first drive gear 4 and the second drive gear 9 rotate simultaneously. Under the action of the first drive gear 4 meshing with the first gear ring 2 and the second drive gear 9 meshing with the second gear ring 7, the grain shaking barrel body 1 rotates rapidly, which greatly improves the efficiency of cloth grain shaking, and the grain shaking barrel body 1 rotates by means of gear meshing. The gear meshing method has high transmission efficiency and effectively improves the working efficiency of the grain shaking barrel body 1.
[0028] Embodiment 2:
[0029] See also Figure 1-Figure 4In order to recycle the granular fluff in the granulator body 1, a velvet suction component is provided on the other end of the granulator body 1, and the velvet suction component includes a velvet suction box 15 threadedly connected to the granulator body 1, and a velvet suction cavity 16 is provided inside the velvet suction box 15. A protruding piece 13 is fixedly connected to the other end of the granulator body 1, and an external thread 14 is provided on the outer surface of the protruding piece 13. An internal thread 17 is provided on the inner surface of the velvet suction cavity 16 near the protruding piece 13, and the internal thread 17 matches the external thread 14. A vacuum cleaner 19 is fixedly connected to the velvet suction box 15, and the vacuum cleaner 19 is connected to an external control The device is wirelessly connected, and the required power is provided by the internal power supply, which is installed on the down suction box 15. In order to protect the vacuum cleaner 19, a shell 20 is sleeved on the outer surface of the vacuum cleaner 19, and the shell 20 is fixedly connected to the down suction box 15. Air outlets 21 are opened on the outer surface of the shell 20 at equal distances. The arrangement of the air outlets 21 facilitates the exhaust of the vacuum cleaner 19 on the one hand, and has a heat dissipation effect on the other hand. The output end of the vacuum cleaner 19 extends into the down suction cavity 16 and is fixed on the side wall of the down suction cavity 16. The output end of the vacuum cleaner 19 is covered with an annular filter 18 The annular filter screen 18 is fixedly connected to the side wall of the down absorbing cavity 16. A transverse tube 22 is fixedly connected to the inside of the grain barrel body 1 at an equal distance. One end of the transverse tube 22 extends to the outside of the grain barrel body 1 and is connected to the electromagnetic valve 24. The electromagnetic valve 24 is wirelessly connected to the external controller and is provided with the required power by the power supply. The power supply is fixedly installed on the other end of the outer surface of the grain barrel body 1. Down absorbing tubes 23 are welded on the transverse tube 22 at an equal distance. One end of the down absorbing tube 23 away from the transverse tube 22 extends to the inside of the grain barrel body 1 and communicates with the inside of the grain barrel body 1. When the cloth is shaken in the grain barrel body 1 After the pelletizing is completed, the cloth is removed, the solenoid valve 24 is opened, and the vacuum cleaner 19 is started. The airflow generated by the vacuum cleaner 19 will flow the granular fluff in the pelletizing tube body 1 through the fluff suction tube 23 to the transverse tube 22, and then flow to the fluff suction cavity 16 through the transverse tube 22 for storage. The annular filter 18 is set to prevent the granular fluff from clogging the vacuum cleaner 19 and affecting the normal use of the vacuum cleaner 19. If it is found through the observation port 12 that the granular fluff in the pelletizing tube body 1 is not fully recovered, the pelletizing tube body 1 is rotated and cooperates with the vacuum cleaner 19 to greatly improve the efficiency of the granular fluff recovery.
[0030] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0031] In practical application, firstly, the cloth is placed in the shaking barrel body 1 through the cloth inlet end 25, and the barrel cover covers the cloth inlet end 25. Secondly, the first drive motor 3 and the second drive motor 8 are operated simultaneously through the external controller, so that the first drive gear 4 and the second drive gear 9 rotate simultaneously. Under the action of the first drive gear 4 meshing with the first gear ring 2 and the second drive gear 9 meshing with the second gear ring 7, the shaking barrel body 1 rotates rapidly, which greatly improves the cloth shaking efficiency. Then, after the shaking is completed, the barrel cover is opened, and the cloth is removed from the shaking barrel body 1. If the shaking is required, When the granular fluff in the barrel body 1 is to be recovered, the solenoid valve 24 is opened and the vacuum cleaner 19 is started. The airflow generated by the vacuum cleaner 19 will flow the granular fluff in the barrel body 1 through the suction tube 23 to the transverse tube 22, and then flow to the suction chamber 16 through the transverse tube 22 for storage. The annular filter 18 is provided to prevent the granular fluff from clogging the vacuum cleaner 19 and affecting the normal use of the vacuum cleaner 19. If it is found through the observation port 12 that the granular fluff in the barrel body 1 is not recovered sufficiently, the barrel body 1 is rotated and cooperates with the vacuum cleaner 19 to greatly improve the efficiency of granular fluff recovery.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A granulation drum with servo gantry dual drive, comprising a granulation drum body (1), characterized in that: A cloth feeding end (25) is provided at one end of the granulator body (1), and a down suction assembly is provided at the other end of the granulator body (1), wherein the down suction assembly comprises a down suction box (15) threadedly connected to the granulator body (1), a down suction cavity (16) is provided inside the down suction box (15), a vacuum cleaner (19) is fixedly connected to the down suction box (15), an output end of the vacuum cleaner (19) extends into the down suction cavity (16), and an output end of the vacuum cleaner (19) extends outside the output end of the vacuum cleaner (19). An annular filter screen (18) is sleeved, and the annular filter screen (18) is fixedly connected to the side wall of the velvet suction cavity (16); transverse tubes (22) are fixedly connected to the inside of the granulation tube body (1) at equal distances; velvet suction tubes (23) are welded to the transverse tubes (22) at equal distances; one end of the velvet suction tubes (23) away from the transverse tubes (22) extends to the inside of the granulation tube body (1) and communicates with the inside of the granulation tube body (1); and a driving component is provided on the outer surface of the granulation tube body (1).
2. A pelletizing drum with servo gantry dual drive according to claim 1, characterized in that: The driving assembly comprises a first gear ring (2) and a second gear ring (7) fixedly connected to the outer surface of the granulator body (1); the first gear ring (2) and the second gear ring (7) are symmetrically distributed; the first gear ring (2) is meshed with a first driving gear (4); the first driving gear (4) is mounted on the output end of a first driving motor (3) via a coupling; the second gear ring (7) is meshed with a second driving gear (9); the second driving gear (9) is mounted on the output end of a second driving motor (8) via a coupling.
3. A pelletizing drum with servo gantry dual drive according to claim 2, characterized in that: A first roller (6) is symmetrically provided at one end of the bottom of the outer surface of the grain shaking tube body (1) close to the first gear ring (2), and the first roller (6) is rotatably connected to the first support shaft (5). A second roller (11) is symmetrically provided at one end of the bottom of the outer surface of the grain shaking tube body (1) close to the second gear ring (7), and the second roller (11) is rotatably connected to the second support shaft (10).
4. A pelletizing drum with servo gantry dual drive according to claim 1, characterized in that: One end of the transverse tube (22) extends outside the granulator body (1) and is connected to the electromagnetic valve (24).
5. A pelletizing drum with servo gantry dual drive according to claim 1, characterized in that: A shell (20) is sleeved on the outer surface of the vacuum cleaner (19), the shell (20) is fixedly connected to the down suction box (15), and air outlets (21) are equidistantly provided on the outer surface of the shell (20).
6. A pelletizing drum with servo gantry dual drive according to claim 1, characterized in that: A protruding piece (13) is fixedly connected to the other end of the shaking barrel body (1), an external thread (14) is provided on the outer surface of the protruding piece (13), and an internal thread (17) is provided on the inner surface of the velvet suction cavity (16) near one end of the protruding piece (13), and the internal thread (17) matches the external thread (14).
7. A pelletizing drum with servo gantry dual drive according to claim 6, characterized in that: An observation port (12) is provided on the outer surface of the granulation tube body (1).