Inner oil duct heat dissipation gear

By designing oleophobic components and heat dissipation blades in the gears, and using the linkage design of centrifugal balls and auxiliary balls, the problem of poor cooling effect of existing gearbox gears is solved, more efficient lubrication and heat dissipation is achieved, and the service life of the gears is extended.

CN222848657UActive Publication Date: 2025-05-09NANJING JINNIU MASCH MFG CO LTD
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Patent Information

Application Number
CN202421006263.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-05-09
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The cooling effect of existing gearbox gears is low, and a large amount of lubricating oil is required to achieve lubrication and heat dissipation. In low-temperature environments, it is necessary to handle the heat engine to ensure uniform oil wrapping.

Method used

An internal oil channel heat dissipation gear is designed. By setting up oleophobic components and heat dissipation blades, the linkage design of centrifugal balls and auxiliary balls is used to make the lubricating oil evenly diffuse and dissipate heat when rotating at high speed, reducing wear on the gear surface and maintaining good heat dissipation.

Benefits of technology

It achieves better heat dissipation and lubrication efficiency, reduces the gear surface temperature, extends the gear service life, and reduces the dependence on a large amount of lubricating oil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an inner oil duct heat dissipation gear which comprises a gear body, a heat dissipation rolling shaft is movably connected to the interior of the gear body, evacuation holes are formed in the bottom of the gear body, an oleophobic assembly is fixedly connected to the interior of the gear body, and the oleophobic assembly comprises an oleophobic cabin. And an oleophobic cabin is fixedly connected to the interior of the gear body, and a movable groove is formed in the oleophobic cabin. According to the inner oil duct heat dissipation gear, by arranging the oleophobic assembly and matching with the linkage design of the centrifugal ball and the auxiliary ball, lubricating oil can be evenly diffused to other assemblies, so that the wetting efficiency of the lubricating oil is improved, meanwhile, when the gear rotates at a high speed, the ball relatively rolls in the oleophobic cabin, heat can be dispersed, and the heat dissipation efficiency is improved. In this way, surface abrasion of the gear body is reduced to the maximum extent, the service life of the gear body is prolonged, meanwhile, good heat dissipation can be kept, the temperature of the tooth surface of the meshing gear is lowered, and heating power in the gear is eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of inner oil hole gear heat dissipation, in particular to an inner oil channel heat dissipation gear. Background Art

[0002] The reduction box is also called a speed reducer or a reducer. It works on the principle that the prime mover is connected to the reduction box, and the reduction box is then connected to the working machine. It is a power transmission device. The function of the reduction box is mainly to use a multi-stage gear structure to reduce the output of the motor or increase the output of the motor. When there is a reduction transmission, the prime mover provides high-speed, low-torque power. Conversely, when there is a speed increase transmission, the prime mover provides low-speed, high-torque power. In mechanical transmission, the reduction box needs to drive its working object - the working machine to achieve the predetermined purpose.

[0003] Existing reducers basically lubricate gears by oil immersion lubrication. The lubricating oil not only protects the gears, but also helps the gears dissipate heat. However, the existing reducer gears generally use lubrication and heat exchange by immersion in lubricating oil. This method requires a large amount of oil to be filled in the reducer, and the reducer needs to be thermally treated in a low temperature environment to ensure that the oil can be evenly wrapped during the rotation of the gears. The oil only exchanges heat through contact with the gear surface, and the cooling effect is low, which has certain defects. For this reason, we propose an internal oil channel heat dissipation gear. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an internal oil channel heat dissipation gear, which has the advantages of good heat dissipation effect and high lubrication efficiency, and solves the problem of poor cooling effect.

[0005] To achieve the above object, the utility model provides the following technical solution: an internal oil channel heat dissipation gear, comprising a gear body, a heat dissipation roller is movably connected inside the gear body, an evacuation hole is opened at the bottom of the gear body, and an oil-repellent component is fixedly connected inside the gear body;

[0006] The oil-draining component includes an oil-draining chamber, the gear body is fixedly connected to the oil-draining chamber, a movable groove is provided inside the oil-draining chamber, a centrifugal ball is movably connected inside the movable groove, an auxiliary ball is movably connected to the outer surface of the centrifugal ball, and oil inlet holes are provided at the top and bottom of the oil-draining chamber.

[0007] Furthermore, a turbine assembly is fixedly disposed inside the gear body, and the turbine assembly includes a turbine disk, an oil hole is opened inside the turbine disk, a connecting rib is fixedly connected inside the turbine disk, and a heat dissipation blade is fixedly connected to the right side of the connecting rib.

[0008] Furthermore, a connecting component is fixedly arranged inside the gear body, and the connecting component includes a shaft column, a connecting hole is provided on the outer side of the shaft column, an axial hole is provided inside the shaft column, and a threaded groove is provided inside the axial hole.

[0009] Furthermore, the ratio of the radius of the auxiliary ball to the radius of the centrifugal ball is 1:2, and the auxiliary ball is connected to the oil-repellent tank through the centrifugal ball and the movable groove.

[0010] Furthermore, an oil drain tank is fixedly connected to the outer surface of the turbine disk, and the turbine disk is connected to the gear body through the oil drain tank. A flow channel is opened inside the connecting rib, and five oil holes are opened inside the turbine disk and are evenly spaced and circumferentially distributed, and a connecting channel is fixedly connected to the bottom of the oil hole.

[0011] Furthermore, the outer side of the shaft column is fixedly connected with five connecting ribs which are equidistantly distributed around the circumference. The shaft column is connected to the gear body through the connecting ribs, the turbine disc, and the oil trap. The side wall of the shaft hole is connected to the connecting hole through the shaft column.

[0012] Furthermore, the heat dissipation blade is generally conical, and a heat dissipation groove is provided on its surface. The connection component is connected to the oleophobic component through a connection rib.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The inner oil channel heat dissipation gear is provided with an oil-repellent component so that in daily use of the gear body, when the lubricating oil enters the oil-repellent chamber, the linkage design of the centrifugal ball and the auxiliary ball can make the lubricating oil evenly diffuse to other components, thereby enhancing the lubricating oil infiltration efficiency. At the same time, when the gear rotates at high speed, the ball rolls relatively inside the oil-repellent chamber to disperse the heat.

[0015] 2. The inner oil channel heat dissipation gear is provided with heat dissipation blades and heat dissipation rollers. When the gear body rotates at high speed, friction heat will be generated between the gears, which will drive the heat dissipation rollers to rotate inside the gear body, thereby minimizing the surface wear of the gear body and extending the service life of the gear body. At the same time, good heat dissipation can be maintained, the temperature of the tooth surface of the meshing gear is reduced, and the heat inside the gear is eliminated. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the utility model;

[0019] Figure 4 It is a cross-sectional view of the structure of the utility model.

[0020] In the figure: 100, gear body; 110, heat dissipation roller; 120, evacuation hole;

[0021] 200, oil-repellent assembly; 210, oil-repellent compartment; 220, movable groove; 230, centrifugal ball; 240, auxiliary ball; 250, oil inlet hole;

[0022] 300, turbine assembly; 310, turbine disk; 320, oil hole; 330, connecting rib; 340, heat sink;

[0023] 400, connecting assembly; 410, shaft column; 420, connecting hole; 430, shaft hole; 440, thread groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 In this embodiment, an inner oil channel heat dissipation gear comprises a gear body 100, a heat dissipation roller 110 is movably connected inside the gear body 100, an evacuation hole 120 is opened at the bottom of the gear body 100, and an oil-repellent component 200 is fixedly connected inside the gear body 100;

[0026] The oil-repellent assembly 200 includes an oil-repellent chamber 210, to which the gear body 100 is fixedly connected, a movable groove 220 is provided inside the oil-repellent chamber 210, a centrifugal ball 230 is movably connected inside the movable groove 220, an auxiliary ball 240 is movably connected to the outer surface of the centrifugal ball 230, and oil inlet holes 250 are provided at the top and bottom of the oil-repellent chamber 210.

[0027] When implementing it, Figure 3 to Figure 4 As shown, an oil drain hole is opened on the outside of the oil drain tank 210, and the oil drain hole is connected with the evacuation hole 120 through the oil drain tank 210, the gear body 100, so that the oil inside the oil drain tank 210 can be transported to the surface of the gear body 100, so that the gear body 100 and other gears do not affect the meshing, while ensuring the smoothness of the rotation between the gears.

[0028] like Figure 2As shown, the movable groove 220 is connected to the oil hole 320 through the oil drain tank 210. Therefore, when the gear body 100 is running, the oil inside the oil drain tank 210 can be guided to the inside of the oil hole 320 through the relative rolling effect between the centrifugal balls 230 and the auxiliary balls 240 inside the movable groove 220.

[0029] like Figure 4 As shown, the shaft column 410 is connected to the gear body 100 through the connecting rib 330, the turbine disk 310, and the oil trap 210. The outer side of the connecting hole 420 is fixedly connected with the connecting rib 330. When the gear body 100 is running, the connecting hole 420 can transfer the heat inside the shaft hole 430 to the connecting rib 330, and then disperse it through the heat dissipation blades 340.

[0030] In summary, the inner oil channel heat dissipation gear is provided with an oil-repellent component 200, so that in daily use of the gear body 100, when the lubricating oil enters the oil-repellent chamber 210, the lubricating oil can be evenly diffused to other components through the linkage design of the centrifugal ball 230 and the auxiliary ball 240, thereby enhancing the lubricating oil infiltration efficiency. At the same time, when the gear rotates at high speed, the balls roll relatively inside the oil-repellent chamber 210, which can disperse the heat.

[0031] Furthermore, by providing the heat dissipation blades 340 and the heat dissipation rollers 110, when the gear body 100 rotates at a high speed, frictional heat is generated between the gears, which in turn drives the heat dissipation rollers 110 to rotate inside the gear body 100, thereby minimizing the surface wear of the gear body 100 and extending the service life of the gear body 100. At the same time, good heat dissipation can be maintained, thereby reducing the temperature of the tooth surface of the meshing gears and eliminating the heat inside the gears.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An internal oil channel heat dissipation gear, comprising a gear body (100), characterized in that: The gear body (100) is movably connected to a heat dissipation roller (110) inside, an evacuation hole (120) is provided at the bottom of the gear body (100), and an oleophobic component (200) is fixedly connected to the inside of the gear body (100); The oil-repelling assembly (200) comprises an oil-repelling chamber (210), the gear body (100) is fixedly connected to the inside of the oil-repelling chamber (210), a movable groove (220) is provided inside the oil-repelling chamber (210), a centrifugal ball (230) is movably connected inside the movable groove (220), an auxiliary ball (240) is movably connected to the outer surface of the centrifugal ball (230), and an oil inlet hole (250) is provided at the top and bottom of the oil-repelling chamber (210).

2. The inner oil channel heat dissipation gear according to claim 1, characterized in that: A turbine assembly (300) is fixedly arranged inside the gear body (100), the turbine assembly (300) comprising a turbine disk (310), an oil hole (320) being provided inside the turbine disk (310), a connecting rib (330) being fixedly connected inside the turbine disk (310), and a heat dissipation blade (340) being fixedly connected to the right side of the connecting rib (330).

3. The inner oil channel heat dissipation gear according to claim 1, characterized in that: A connecting assembly (400) is fixedly arranged inside the gear body (100), the connecting assembly (400) comprising a shaft column (410), a connecting hole (420) is provided on the outside of the shaft column (410), a shaft hole (430) is provided inside the shaft column (410), and a thread groove (440) is provided inside the shaft hole (430).

4. The inner oil channel heat dissipation gear according to claim 1, characterized in that: The ratio of the radius of the auxiliary ball (240) to the radius of the centrifugal ball (230) is 1:2, and the auxiliary ball (240) is connected to the oil-repellent chamber (210) via the centrifugal ball (230) and the movable groove (220).

5. The inner oil channel heat dissipation gear according to claim 2, characterized in that: The outer surface of the turbine disc (310) is fixedly connected to an oil trap (210), the turbine disc (310) is connected to the gear body (100) via the oil trap (210), a flow channel is provided inside the connecting rib (330), five oil holes (320) are provided inside the turbine disc (310) and are equidistantly distributed around the circumference, and a connecting channel is fixedly connected to the bottom of the oil hole (320).

6. The inner oil channel heat dissipation gear according to claim 3, characterized in that: The outer side of the shaft column (410) is fixedly connected with five connecting ribs (330) that are equidistantly distributed around the circumference; the shaft column (410) is connected to the gear body (100) via the connecting ribs (330), the turbine disk (310), and the oil trap (210); and the side wall of the shaft hole (430) is connected to the connecting hole (420) via the shaft column (410).

7. The inner oil channel heat dissipation gear according to claim 3, characterized in that: The heat dissipation blade (340) is in the shape of a cone as a whole, and a heat dissipation groove is provided on its surface. The connection component (400) is connected to the oleophobic component (200) via a connection rib (330).