Twisted-pair bunching machine for copper wire processing
By designing the bundle frame and displacement components in the twisted pair of copper wire machine, combined with the support structure of the reel device, the problems of uneven winding of copper wire and deformation of the rotation shaft are solved, and the smooth winding of copper wire and the stability of the rotation shaft are achieved.
Patent Information
- Application Number
- CN202421704674.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing twisted pair wire machine for copper wire processing has unevenness during the copper wire winding process, and there is a lack of support devices at one end of the wire wheel, which causes deformation of the rotation shaft and affects the rotation and winding of the copper wire.
A twisted pair wire machine for copper wire processing is designed, which adopts a wire frame and displacement components, including a wire frame, limit ring, installation box, rotating motor, slide seat, double pulley and reel device. The rotating motor drives the screw to rotate, and the slide seat drives the double pulley to move, realizing the back and forth displacement of the copper wire, which facilitates even winding. At the same time, the reel device is equipped with a rotating electric machine, a rotating shaft, a roller and a nipple. The roller is supported by the nipple and a spring device to maintain balance and facilitate winding of copper wires.
Through this design, the copper wire avoids unevenness during the winding process, ensures the flat winding of the copper wire, extends the service life of the rotating shaft, and improves the efficiency and quality of copper wire processing.
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Figure CN222851176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of twisted-pair wire bundling machines, in particular to a twisted-pair wire bundling machine for processing copper wires. Background Art
[0002] A wire bundling machine is a machine that bundles several single wires or strands into strands or cores with the same twist direction and pitch. It can be divided into two types: single-twist (twist) and double-twist (twist) according to the number of pitches that can be formed per rotation of the rotating body.
[0003] An existing twisted pair wire bundling machine for copper wire processing (Announcement No.: CN219778581U) has at least the following disadvantages: the copper wire passes through the horizontal plate and is wound on the wire wheel, but the position of the copper wire is fixed, which is not conducive to the smooth winding of the copper wire on the wire wheel, and there is no support device at one end of the wire wheel. The weight of one end of the wire wheel is all pressed on the rotating shaft. In the long run, the rotating shaft will be deformed, affecting the rotation and winding of the copper wire. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a twisted pair wire bundling machine for copper wire processing.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A twisted pair cable bundling machine for copper wire processing comprises a cable bundling rack and a displacement assembly, wherein a cable bundling rack and a limiting ring are installed on the top of the cable bundling rack, the cable bundling rack is located at the rear end of the cable bundling rack, the limiting ring is located between the cable bundling rack and the displacement assembly, the displacement assembly comprises an installation box and a rotating motor, a lead screw is installed inside the installation box, one end of the lead screw passes through the installation box and is installed on the rotating motor, the rotating motor is fixedly connected to the outside of the installation box, a slide is provided on the top of the installation box, the slide is threadedly connected to the lead screw, a double pulley is installed on the top of the slide, and a winding drum device is provided on the side of the displacement assembly away from the limiting ring.
[0007] As a further solution of the utility model, the reel device is integrally connected to the top of the cable rack, a rotating motor is installed on one side of the reel device, a rotating shaft is installed on the output shaft of the rotating motor, and the other end of the rotating shaft is connected to the reel device.
[0008] As a further solution of the utility model, a roller is provided on the inner side of the winding device, a plug-in groove is opened on one side of the roller, the rotating shaft passes through the plug-in groove and is snap-connected to the roller, the roller includes a side plate, a slot is opened on the side plate, and a clamp is provided inside the slot.
[0009] As a further solution of the utility model, the clamp is movably connected inside the slot, a first spring is installed on the side of the clamp away from the inner wall of the slot, the other end of the first spring is installed on one side of the slot, a side frame is provided on one side of the roller, and a retaining bolt is provided on the outside of the side frame.
[0010] As a further solution of the utility model, the retaining bolt passes through the side frame and is threadedly connected to one end of the roller, the roller is movably connected between the side frame and the winding device, the roller is located at the top of the wire harness frame, and one side of the wire harness frame is movably connected to the side frame.
[0011] As a further solution of the utility model, a plurality of second springs are installed on the side of the side frame close to the cable frame, the other end of the second spring is fixedly connected to the side of the cable frame, a rotary valve is provided at the bottom of the retaining bolt, and the column rod of the rotary valve is threadedly connected to the cable frame and the side frame.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. After the copper wire is twisted into strands, the rotating motor is started, which drives the lead screw to rotate. The slide follows the lead screw to move in the installation box. The copper wire passes through the double pulleys. When the slide drives the double pulleys to move, the double pulleys drive the copper wire to move back and forth, which makes it easier for the copper wire to be wound on the roller and avoids the uneven winding caused by the copper wire being wound to the middle of the roller.
[0014] 2. When the copper wire is wound, the staff uses a tool to loosen the retaining bolt to separate the retaining bolt from the roller, and then rotates the valve to drive the side frame to stretch to one side, so that the side frame is away from the roller, which is convenient for the staff to disassemble and install the roller. At the same time, the side frame supports the roller through the retaining bolt to keep the two ends of the roller balanced, which is convenient for the winding of the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural schematic diagram of a twisted pair wire bundling machine for copper wire processing proposed by the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of a displacement assembly of a twisted pair wire bundling machine for copper wire processing proposed by the utility model;
[0017] Figure 3 This is a schematic structural diagram of a reel device of a twisted pair wire bundling machine for copper wire processing proposed by the utility model;
[0018] Figure 4 This is a schematic structural diagram of a roller of a twisted pair wire bundling machine for copper wire processing proposed by the utility model;
[0019] In the figure: 1. cable harness rack; 101. cable twisting rack; 102. limit ring; 2. displacement assembly; 201. mounting box; 202. lead screw; 203. rotating motor; 204. slide; 205. double pulley; 3. reel device; 301. rotating shaft; 302. rotating motor; 4. roller; 401. plug-in slot; 402. side plate; 403. card slot; 404. clamp; 405. first spring; 5. side frame; 501. retaining bolt; 502. second spring; 503. rotating valve. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] Reference Figure 1-Figure 4 A twisted pair cable bundle machine for copper wire processing includes a cable bundle frame 1 and a displacement assembly 2. A cable bundle frame 101 and a limiting ring 102 are installed on the top of the cable bundle frame 1. The cable bundle frame 101 is located at the tail end of the cable bundle frame 1, and the limiting ring 102 is located between the cable bundle frame 101 and the displacement assembly 2. The displacement assembly 2 includes an installation box 201 and a rotating motor 203. A screw rod 202 is installed inside the installation box 201. One end of the screw rod 202 passes through the installation box 201 and is installed on the rotating motor 203. The rotating motor 203 is fixedly connected to the outside of the installation box 201. A slide seat 204 is provided on the top of the installation box 201. The slide seat 204 is threadedly connected to the screw rod 202. A double pulley 205 is installed on the top of the slide seat 204. A reel device 3 is provided on the side of the displacement assembly 2 away from the limiting ring 102.
[0024] During use, after the copper wire is twisted into strands, the staff starts the rotating motor 203, and the rotating motor 203 drives the screw rod 202 to rotate. The slide 204 follows the screw rod 202 to move in the installation box 201, and the copper wire passes through the double pulley 205. When the slide 204 drives the double pulley 205 to move, the double pulley 205 drives the copper wire to move back and forth, which is convenient for the copper wire to be wound on the roller 4, avoiding the copper wire to be wound to the middle of the roller 4 and causing uneven winding.
[0025] In this embodiment, the reel device 3 is integrally connected to the top of the cable tie rack 1 , a rotating motor 302 is installed on one side of the reel device 3 , a rotating shaft 301 is installed on the output shaft of the rotating motor 302 , and the other end of the rotating shaft 301 is connected to the reel device 3 .
[0026] When in use, a plurality of notches are provided on the outside of the rotating shaft 301 , and the notches on the outside of the rotating shaft 301 match with the insertion grooves 401 on one side of the roller 4 , and the rotating shaft 301 is inserted into the inside of the roller 4 , so that the rotating shaft 301 and the roller 4 are tightly connected.
[0027] In this embodiment, a roller 4 is provided on the inner side of the winding device 3, a plug-in groove 401 is provided on one side of the roller 4, the rotating shaft 301 passes through the plug-in groove 401 and is snap-connected to the roller 4, the roller 4 includes a side plate 402, a slot 403 is provided on the side plate 402, and a clamp 404 is provided inside the slot 403.
[0028] When in use, the staff docks the side of the roller 4 with the plug-in slot 401 with the rotating shaft 301 and starts the rotating motor 302, and the rotating shaft 301 drives the roller 4 to rotate to reel in the fixed copper wire.
[0029] In this embodiment, the clamp 404 is movably connected inside the slot 403, and a first spring 405 is installed on the side of the clamp 404 away from the inner wall of the slot 403. The other end of the first spring 405 is installed on one side of the slot 403. A side frame 5 is provided on one side of the roller 4, and a retaining bolt 501 is provided on the outside of the side frame 5.
[0030] When in use, the staff pushes the clamp 404, and the clamp 404 is squeezed toward the first spring 405, and one end of the copper wire passes through the slot 403, and the clamp 404 is loosened, and the first spring 405 drives the clamp 404 to clamp the copper wire.
[0031] In this embodiment, the retaining bolt 501 passes through the side frame 5 and is threadedly connected to one end of the roller 4. The roller 4 is movably connected between the side frame 5 and the winding device 3. The roller 4 is located on the top of the cable tie rack 1, and one side of the cable tie rack 1 is movably connected to the side frame 5.
[0032] When in use, the side frame 5 supports the roller 4 through the retaining bolt 501, so that the two ends of the roller 4 are balanced, which is convenient for winding the copper wire.
[0033] In this embodiment, a plurality of second springs 502 are installed on one side of the side frame 5 close to the cable tie rack 1. The other end of the second spring 502 is fixedly connected to one side of the cable tie rack 1. A rotating valve 503 is provided at the bottom of the retaining bolt 501. The column rod of the rotating valve 503 is threadedly connected to the cable tie rack 1 and the side frame 5.
[0034] During use, after the copper wire is wound up, the staff uses a tool to loosen the retaining bolt 501 to separate the retaining bolt 501 from the roller 4, and then rotates the rotating valve 503. The rotating valve 503 drives the side frame 5 to stretch to one side, so that the side frame 5 is away from the roller 4, which is convenient for the staff to disassemble and install the roller 4.
[0035] From the above description, it can be seen that the above-mentioned embodiment of the utility model achieves the following technical effects: after the copper wire is twisted into strands, the staff starts the rotating motor 203, the rotating motor 203 drives the screw rod 202 to rotate, and the slide 204 follows the screw rod 202 to move in the installation box 201, and the copper wire passes through the double pulley 205. When the slide 204 drives the double pulley 205 to move, the double pulley 205 drives the copper wire to move back and forth, which is convenient for the copper wire to be wound on the roller 4, avoiding the copper wire to be wound to the middle of the roller 4 to cause uneven winding. The staff pushes the clamp 404, and the clamp 404 is squeezed toward one side of the first spring 405. Pass one end of the copper wire through the slot 403, loosen the clamp 404, and the first spring 405 drives the clamp 404 to clamp the copper wire. Start the rotating motor 302, and the rotating shaft 301 drives the roller 4 to rotate to reel in the fixed copper wire. When the copper wire is reeled in, the staff uses a tool to loosen the retaining bolt 501 to separate the retaining bolt 501 from the roller 4, and then rotate the rotating valve 503. The rotating valve 503 drives the side frame 5 to stretch to one side, so that the side frame 5 is away from the roller 4, which is convenient for the staff to disassemble and install the roller 4. At the same time, the side frame 5 supports the roller 4 through the retaining bolt 501, so that the two ends of the roller 4 are balanced, which is convenient for the reeling of the copper wire.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A twisted pair cable bundler for copper wire processing, comprising a cable bundle frame (1) and a displacement assembly (2), characterized in that: A twisting frame (101) and a limiting ring (102) are installed on the top of the cable tie rack (1); the twisting frame (101) is located at the rear end of the cable tie rack (1); the limiting ring (102) is located between the twisting frame (101) and the displacement assembly (2); the displacement assembly (2) comprises an installation box (201) and a rotating motor (203); a lead screw (202) is installed inside the installation box (201); one end of the lead screw (202) passes through the The installation box (201) is installed on the rotating motor (203), the rotating motor (203) is fixedly connected to the outside of the installation box (201), a slide seat (204) is provided on the top of the installation box (201), the slide seat (204) is threadedly connected to the screw rod (202), a double pulley (205) is installed on the top of the slide seat (204), and a winding drum device (3) is provided on the side of the displacement component (2) away from the limiting ring (102).
2. A twisted pair wire bundling machine for copper wire processing according to claim 1, characterized in that: The reel device (3) is integrally connected to the top of the cable harness rack (1); a rotating motor (302) is installed on one side of the reel device (3); a rotating shaft (301) is installed on the output shaft of the rotating motor (302); and the other end of the rotating shaft (301) is connected to the reel device (3).
3. A twisted pair wire bundling machine for copper wire processing according to claim 2, characterized in that: A roller (4) is provided on the inner side of the reel device (3), a plug-in slot (401) is provided on one side of the roller (4), the rotating shaft (301) passes through the plug-in slot (401) and is snap-connected to the roller (4), the roller (4) comprises a side plate (402), a slot (403) is provided on the side plate (402), and a clamp (404) is provided inside the slot (403).
4. A twisted pair wire bundling machine for copper wire processing according to claim 3, characterized in that: The clamp (404) is movably connected inside the slot (403); a first spring (405) is installed on the side of the clamp (404) away from the inner wall of the slot (403); the other end of the first spring (405) is installed on one side of the slot (403); a side frame (5) is provided on one side of the roller (4); and a retaining bolt (501) is provided on the outside of the side frame (5).
5. A twisted pair wire bundling machine for copper wire processing according to claim 4, characterized in that: The retaining bolt (501) passes through the side frame (5) and is threadedly connected to one end of the roller (4); the roller (4) is movably connected between the side frame (5) and the winding device (3); the roller (4) is located on the top of the cable tie rack (1); and one side of the cable tie rack (1) is movably connected to the side frame (5).
6. A twisted pair wire bundling machine for copper wire processing according to claim 5, characterized in that: A plurality of second springs (502) are installed on one side of the side frame (5) close to the cable frame (1); the other end of the second spring (502) is fixedly connected to one side of the cable frame (1); a rotating valve (503) is provided at the bottom of the retaining bolt (501); the column rod of the rotating valve (503) is threadedly connected to the cable frame (1) and the side frame (5).
Citation Information
Patent Citations
Twisted-pair bunching machine for copper wire processing
CN219778581U