Spraying device for loading machine
The dust is reduced by spraying water mist or water droplets with the loader with the spray device, and the bucket is cleaned by recycling and filtering water. The problem of dust accumulation in the loader during operation is solved, and the effect of improving the working environment and extending the equipment life is achieved.
Patent Information
- Application Number
- CN202421476246.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The loader is prone to producing a large amount of dust during operation, resulting in high dust concentration and endangering workers' health. At the same time, residues and dirt are easily accumulated in the bucket, resulting in corrosion or wear, and manual cleaning is time-consuming and labor-intensive.
A spray device for loaders is designed, including a water supply tank, water inlet pipe, return pipe and filter assembly. By spraying water mist or water droplets, dust is combined with water and settled, dust concentration is reduced, and bucket cleaning is carried out through recycling and filtering water.
Effectively reduce the amount of dust, improve the working environment of workers, reduce environmental pollution, avoid the harm of dust to workers' health, maintain the good condition of the bucket, and extend the service life of the equipment.
Smart Images

Figure CN222854973U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of loader equipment, in particular to a spray device for a loader. Background Art
[0002] A loader is a large-scale mechanical equipment, mainly used for loading and unloading bulk goods such as earth, stone, coal, ore, etc. Loaders are often used in port transportation to load and unload cargo on ships. Their wide application and efficient working ability make them an indispensable part of modern ports. The existing loaders have the following problems due to the lack of a spray system: 1. During the operation of the loader, especially when loading and unloading bulk materials such as ore, coal, sand, etc., a large amount of dust is easily generated. The dust concentration in the working area is relatively high, which is easy to cause respiratory diseases and bring harm to the health of on-site workers; 2. After the loader has been operating for a long time, residues and accumulated dirt are easily accumulated in the bucket, which will cause corrosion or wear on the bucket's coating, edges and internal structure, and manual cleaning is time-consuming and laborious. Utility Model Content
[0003] In view of this, the utility model aims to provide a spray device for a loader to solve the above technical problems.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] A spray device for a loader, comprising a water supply tank, a water inlet pipeline, a water return pipeline and a filter assembly, wherein the water outlet of the water supply tank is connected to the water inlet end of the water inlet pipeline, and the water outlet end of the water inlet pipeline is mounted above the bucket of the loader;
[0006] A water outlet interface is provided on the bucket, and the water inlet of the water supply tank is connected to the water outlet interface through the return water pipeline;
[0007] A filter assembly is arranged in the water supply tank for filtering impurities in the recovered water.
[0008] Furthermore, the filter assembly includes a connecting rod and a filter layer, and a plurality of the filter layers are arranged on the connecting rod.
[0009] Furthermore, the filter layer is a cone-shaped structure that is concave downward.
[0010] Furthermore, the water supply tank has an opening at the top, and a sealing cover is provided at the opening position;
[0011] The filter assembly is detachably mounted on the bottom of the cover.
[0012] Furthermore, a connecting sleeve is formed at the bottom of the sealing cover, and an internal thread is formed in the connecting sleeve;
[0013] The top end of the connecting rod is formed with an external thread corresponding to the connecting sleeve, and the connecting rod is threadedly connected to the connecting sleeve.
[0014] Furthermore, a winding mechanism is provided on one side of the water supply tank for storing a return water pipeline.
[0015] Furthermore, the winding mechanism includes a winding wheel and a winding motor, the winding wheel is used for winding the pipeline, and the winding motor is used for driving the winding wheel.
[0016] Furthermore, the water outlet interface is arranged at the bottom of the bucket, and the water outlet interface is connected to the return water pipeline in a detachable manner.
[0017] Furthermore, the water outlet interface is provided with a sealing cap, and the water outlet interface is sealed by the sealing cap in the transport state;
[0018] The water outlet interface is formed with an external thread, and the sealing cap is formed with an internal thread corresponding thereto.
[0019] Furthermore, a return water pump and an inlet water pump are arranged in the water supply tank, the return water pump is arranged above the filter layer, and the inlet water pump is arranged below the filter layer.
[0020] Compared with the prior art, the spray device for a loader described in the utility model has the following beneficial effects:
[0021] The spray device for a loader described in the utility model can spray water mist or water droplets into the bucket during the transportation process, so that the dust is combined with water and settled, thereby effectively reducing the amount of dust and reducing pollution to the environment. The dust concentration in the working area is reduced by spraying, the working environment of the workers is improved, and the harm of dust to the health of the workers is eliminated.
[0022] The loader spray device described in the utility model can also be used for cleaning the bucket to remove residues or accumulated dirt in the bucket, thereby ensuring that the bucket can be filled with materials more quickly when used next time, avoiding corrosion or wear of the bucket's coating, edges and internal structure by accumulated dirt and residues, thereby keeping the bucket in good condition and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2It is a cross-sectional view of the water supply tank of the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the filter assembly of the utility model;
[0027] Figure 4 It is a structural schematic diagram of the sealing cover of the utility model.
[0028] Description of reference numerals:
[0029] 1-water inlet pipe; 2-water return pipe; 3-water supply tank; 4-winding mechanism; 5-sealing cover; 6-filter assembly; 41-winding motor; 42-winding wheel; 51-connecting sleeve; 61-connecting rod; 62-filter layer. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0031] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0033] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0034] The utility model provides a spray device for a loader, such as Figure 1As shown, it includes a water supply tank 3, a water inlet pipeline 1, a water return pipeline 2 and a filter assembly 6. The water outlet of the water supply tank 3 is connected to the water inlet end of the water inlet pipeline 1, and the water outlet end of the water inlet pipeline 1 is mounted above the bucket of the loader; a water outlet interface is provided on the bucket, and the water inlet of the water supply tank 3 is connected to the water outlet interface through the water return pipeline 2; a filter assembly 6 is arranged in the water supply tank 3 for filtering and recovering impurities in the water. During transportation, only the water inlet pipeline 1 is connected, and dust is sprayed through the water inlet pipeline 1. During transportation, water mist or water droplets are sprayed into the bucket to combine with water and settle, thereby effectively reducing the amount of dust and reducing pollution to the environment. By spraying, the dust concentration in the working area is reduced, the working environment of the workers is improved, and the harm of dust to the health of the workers is eliminated. When cleaning the bucket, the water inlet pipe 1 and the water return pipe 2 are connected at the same time. Water is supplied to the bucket for cleaning through the water inlet pipe 1. The water return pipe 2 collects the sewage in the bucket. The recovered water is filtered by the filter component 6 and then recycled. The residue or accumulated dirt in the bucket is removed to ensure that the bucket can be filled with materials faster when it is used next time, and the accumulated dirt and residue are prevented from corroding or wearing the coating, edge and internal structure of the bucket, so as to keep the bucket in good condition and extend the service life of the equipment.
[0035] like Figure 2 , 3 As shown in Figure 4, the filter assembly 6 includes a connecting rod 61 and a filter layer 62, and a plurality of filter layers 62 are arranged on the connecting rod 61. During the cleaning process, the recycled water is filtered through multiple layers of the filter assembly 6 to remove impurities in the water, thereby realizing the recycling of the recycled water and saving water resources and cleaning costs. The filter layer 62 is a conical structure that is concave downward. The conical design allows the water to be more evenly distributed when passing through the filter layer 62, thereby increasing the effective filtration area, helping to improve the filtration efficiency, and making it easier to capture and remove impurities and particles in the water. In addition, the conical design allows the water to gradually increase its flow rate when flowing through the filter layer 62, which helps prevent the filter layer 62 from being blocked too quickly in a local area, because the increase in the water flow rate can reduce the accumulation of impurities on the surface of the filter layer 62, thereby extending the service life of the filter assembly 6.
[0036] The water supply tank 3 is open at the top, and a cover 5 is provided at the opening position; the filter assembly 6 is detachably mounted at the bottom of the cover 5. A connecting sleeve 51 is formed at the bottom of the cover 5, and an internal thread is formed in the connecting sleeve 51; an external thread corresponding to the connecting sleeve 51 is formed at the top of the connecting rod 61, and the connecting rod 61 is threadedly connected to the connecting sleeve 51, so that the filter assembly 6 can be replaced after multiple uses.
[0037] A winding mechanism 4 is provided on one side of the water supply tank 3. When the loader is operating, the idle return water pipe 2 can be rolled up by the winding mechanism 4, which is convenient for storing the return water pipe 2 and prevents the return water pipe 2 from being rolled into the wheels and causing accidents. The winding mechanism 4 includes a winding wheel 42 and a winding motor 41. The winding wheel 42 is used to wind up the pipe, and the winding motor 41 is used to drive the winding wheel 42.
[0038] The water outlet interface is arranged at the bottom of the bucket, and the water outlet interface is connected to the return water pipeline 2 in a detachable manner.
[0039] The water outlet interface is provided with a sealing cap, and the water outlet interface is sealed by the sealing cap in the transport state; the water outlet interface is provided with an external thread, and the sealing cap is provided with an internal thread corresponding thereto.
[0040] A return water pump and a water inlet pump are arranged in the water supply tank 3 . The return water pump is arranged above the filter layer 62 , and the water inlet pump is arranged below the filter layer 62 .
[0041] The utility model is used as follows: in the transport state, the water outlet interface on the bucket is closed with a sealing cap, water is pumped into the water inlet pipe 1 through the water inlet pump to spray the bucket to reduce dust, and the return water pipe 2 is rolled up and stored by the winding mechanism 4. When cleaning the bucket, water is pumped into the water inlet pipe 1 through the water inlet pump to rinse the bucket, the return water pipe 2 is connected to the water outlet interface of the bucket, and the return water pump works to pump the sewage in the bucket through the return water pipe 2 into the water supply tank 3, and the waste water is pumped into the water inlet pipe 1 for recycling after being filtered by the filter assembly 6 for multiple layers.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spray device for a loader, characterized in that: It includes a water supply tank, a water inlet pipeline, a water return pipeline and a filter assembly, wherein the water outlet of the water supply tank is connected to the water inlet end of the water inlet pipeline, and the water outlet end of the water inlet pipeline is mounted above the bucket of the loader; A water outlet interface is provided on the bucket, and the water inlet of the water supply tank is connected to the water outlet interface through the return water pipeline; A filter assembly is provided in the water supply tank for filtering impurities in the recovered water.
2. The spray device for a loader according to claim 1, characterized in that: The filter assembly comprises a connecting rod and a filter layer, and a plurality of the filter layers are arranged on the connecting rod.
3. The spraying device for a loader according to claim 2, characterized in that: The filter layer is a cone-shaped structure that is concave downwards.
4. The spray device for a loader according to claim 2, characterized in that: The top of the water supply tank is open, and a sealing cover is provided at the opening position; The filter assembly is detachably mounted on the bottom of the cover.
5. The spray device for a loader according to claim 4, characterized in that: The bottom of the sealing cover is provided with a connecting sleeve, and the connecting sleeve is provided with an internal thread; The top end of the connecting rod is formed with an external thread corresponding to the connecting sleeve, and the connecting rod is threadedly connected to the connecting sleeve.
6. The spraying device for a loader according to claim 1, characterized in that: A reeling mechanism is provided on one side of the water supply tank for receiving the return water pipeline.
7. The spray device for a loader according to claim 6, characterized in that: The winding mechanism comprises a winding wheel and a winding motor, the winding wheel is used for winding the pipeline, and the winding motor is used for driving the winding wheel.
8. The spray device for a loader according to claim 1, characterized in that: The water outlet interface is arranged at the bottom of the bucket, and the water outlet interface is connected to the return water pipeline in a detachable manner.
9. The spraying device for a loader according to claim 8, characterized in that: The water outlet interface is provided with a sealing cap, and the water outlet interface is sealed by the sealing cap in the transport state; The water outlet interface is formed with an external thread, and the sealing cap is formed with an internal thread corresponding thereto.
10. The spray device for a loader according to claim 2, characterized in that: A return water pump and a water inlet pump are arranged in the water supply tank. The return water pump is arranged above the filter layer, and the water inlet pump is arranged below the filter layer.