Non-contact power output turbulent flow equipment

By adopting a non-contact power output design in the spoiler equipment and using permanent magnet coupling to achieve power output, the problem of adverse effects of existing spoiler equipment on the fluid is solved, and a safe and effective spoiler effect is achieved.

CN222855290UActive Publication Date: 2025-05-13CHONGQING DOGHEAD SHARK TECH CO LTD
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Patent Information

Application Number
CN202421867973.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-13
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing spoiler equipment needs to be fixed inside the fluid container because the motor is directly connected to the rotating shaft, which is prone to adverse effects on the fluid, such as heating and leakage.

Method used

A non-contact power output spoiler device is designed, including a spoiler unit and a power generation unit. The power output is realized by coupling the two permanent magnets. The spoiler unit is placed inside the fluid container and the power generation unit is located outside.

Benefits of technology

The non-contact power output is realized, avoiding the heat generation, leakage and other conditions of the power output part located inside the fluid container, which has an adverse impact on the fluid, and is simple in structure and low in cost.

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Abstract

The utility model relates to the technical field of turbulent flow equipment, in particular to non-contact power output turbulent flow equipment, which comprises a turbulent flow unit and a power generation unit, the turbulent flow unit comprises a shell, a plurality of blades, a fixed cylinder and a first permanent magnet, the fixed cylinder is rotatably connected in the shell, the first permanent magnet is fixed in the fixed cylinder, and the power generation unit is fixed in the shell. The blades are fixed on the outer side of the fixed cylinder; the power generation unit comprises a base, a plurality of paired coil windings, a second permanent magnet, a controller and an upper cover, an annular groove is formed in the middle of the base, the second permanent magnet is rotationally connected into the annular groove, the first permanent magnet and the second permanent magnet are coupled, and the turbulent flow unit is placed in the fluid container for turbulent flow. The power generation unit provides power for the turbulent flow unit through the two coupled permanent magnets outside the fluid container, non-contact power output is achieved, and the problem that the whole turbulent flow equipment needs to be fixed into the fluid container, and adverse effects on fluid are likely to be generated is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spoiler equipment, in particular to a spoiler equipment with non-contact power output. Background Art

[0002] Turbulence refers to the random fluctuation of particles in the fluid caused by the continuous generation and destruction of eddies during unsteady flow. Turbulence can increase the turbulence intensity and turbulence energy in the fluid, improve the distribution of fluid components, and thus promote the convection and diffusion of substances. Turbulence can also push suspended materials to the surface of the fluid, making it easier for them to transfer and react with the surrounding environment.

[0003] Existing flow disturbance devices generally include a casing, a motor, a rotating shaft and blades. The motor drives the rotating shaft to rotate, and the blades are fixed on the rotating shaft. The rotation of the blades causes disturbances to the fluid. The existing motor is directly connected to the rotating shaft, and the flow disturbance device as a whole needs to be fixed inside the fluid container. Since the motor is prone to heat up during operation and may have risks such as leakage, it is easy to have adverse effects on the fluid. Utility Model Content

[0004] The utility model aims to provide a non-contact power output spoiler device to solve the problem that the spoiler device as a whole needs to be fixed inside a fluid container, which is prone to have adverse effects on the fluid.

[0005] In order to achieve the above-mentioned purpose, the basic scheme of the utility model is as follows: a non-contact power output spoiler device, including a spoiler unit and a power generation unit, the spoiler unit includes a shell, a plurality of blades, a fixed cylinder and a first permanent magnet, the fixed cylinder is rotatably connected in the shell, the first permanent magnet is fixed in the fixed cylinder, and the plurality of blades are fixed on the outside of the fixed cylinder, and the shell is provided with a plurality of strip holes; the power generation unit includes a base, a plurality of pairs of coil windings, a second permanent magnet, a controller and an upper cover, an annular groove is provided in the middle of the base, the second permanent magnet is rotatably connected in the annular groove, and the second permanent magnet is magnetized in the horizontal direction, a plurality of circumferentially uniformly arranged and symmetrical coil grooves are provided on the outside of the annular groove, a plurality of the coil windings are placed in the coil grooves, every two symmetrical coil windings are a group, and a plurality of the coil windings are connected to and controlled by the controller, the upper cover is fixed to the base, and the first permanent magnet and the second permanent magnet are coupled.

[0006] Furthermore, the coil windings are provided with three groups, and the three groups of coil windings are driven by three MOS half-bridge circuits.

[0007] Furthermore, the shell includes an outer shell, a rotating shaft and an end plate, the rotating shaft is fixed at the center of the end plate, the outer shell and the end plate are detachably connected, the fixed cylinder is a circular cylinder, and the middle part of the fixed cylinder is rotatably connected to the rotating shaft.

[0008] Furthermore, the spoiler unit also includes a plurality of bearings, and the first permanent magnet is rotatably connected to the rotating shaft through the plurality of bearings.

[0009] Furthermore, the power generation unit also includes a fixing frame, which is fixed to the inner side of the upper cover, and the edge of the fixing frame is located outside the second permanent magnet to limit the second permanent magnet.

[0010] The beneficial effects of this solution are as follows: (1) This solution includes two parts, a spoiler unit and a power generating unit, which are coupled by two permanent magnets. The spoiler unit is placed inside the fluid container to perform spoiler flow, and the power generating unit provides power to the spoiler unit outside the fluid container through two coupled permanent magnets, thereby realizing non-contact power output. The solution can be widely used in aquarium wave making, chemical preparation stirring and other fields, isolating vibrations, and can convert dynamic seals into static seals, achieving zero leakage, and preventing damage when overloaded, thereby avoiding heat generation, leakage and other adverse effects on the fluid caused by the power output part being located inside the fluid container.

[0011] (2) This solution only uses a rotor consisting of multiple sets of coil windings and a pair of horizontally magnetized permanent magnets to achieve non-contact power output across the medium. The existing non-contact power output solution usually includes a magnetic coupling and a motor. That is, this solution does not require a magnetic coupling, has significantly fewer components, a simpler structure, a smaller size, and a lower cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 An exploded view of an embodiment of the utility model;

[0013] Figure 2 It is a schematic diagram of the specific structure of the base in the embodiment of the utility model;

[0014] Figure 3 It is a schematic diagram of the installation of an embodiment of the utility model. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] The figure marks in the drawings of the specification include: spoiler unit 1, power generating unit 2, blade 3, fixed cylinder 4, bearing 5, first permanent magnet 6, shell 7, rotating shaft 8, end plate 9, base 10, coil winding 11, second permanent magnet 12, fixing frame 13, upper cover 14, annular groove 15, coil groove 16.

[0017] Example

[0018] Basically as attached Figure 1 , Figure 2 , Figure 3 As shown: a non-contact power output spoiler device, including a spoiler unit 1 and a power generating unit 2, the spoiler unit 1 includes a shell, a plurality of blades 3, a fixed cylinder 4, three bearings 5 ​​and a first permanent magnet 6, the shell includes an outer shell 7, a rotating shaft 8 and an end plate 9, the rotating shaft 8 is fixed at the center of the end plate 9, the outer shell 7 and the end plate 9 are detachably connected by bolts, the fixed cylinder 4 is an annular cylinder, the middle part of the fixed cylinder 4 is rotatably connected to the rotating shaft 8 through three bearings 5, the first permanent magnet 6 is fixed in the fixed cylinder 4, a plurality of blades 3 are fixed on the outside of the fixed cylinder 4, and a plurality of strip holes are provided on the shell; the power generating unit includes a base 10, 3 groups of paired coil windings 11, a second permanent magnet 12, three bearings 5, a controller, a fixed frame 13, two magnetic field strength sensors and an upper cover 14, combined with Figure 2As shown, an annular groove 15 is provided in the middle of the base 10, the second permanent magnet 12 is annular, and three bearings 5 ​​are respectively located at the upper end, the middle part and the lower end of the second permanent magnet 12. The second permanent magnet 12 is rotatably connected in the annular groove 15 through the three bearings 5, wherein the two bearings 5 ​​located at the upper end and the lower end of the second permanent magnet 12 are deep groove ball flange bearings 5, and the fixing frame 13 is fixed on the inner side of the upper cover, and the edge of the fixing frame 13 is located on the outer side of the second permanent magnet 12 to limit the second permanent magnet 12, and the second permanent magnet 12 is radially magnetized (cross magnetization, 4-pole magnetization or multi-stage magnetization can also be used), and six coil grooves 16 that are evenly arranged and symmetrical in the circumferential direction are provided on the outer side of the annular groove 15, and six coil windings 11 are placed in the coil grooves 16, and every two symmetrical coil windings 1 1 is a group, 3 groups of coil windings 11 are driven by 3 MOS half-bridge circuits, 3 groups of coil windings 11 are connected to the controller and controlled by the controller, the magnetic field intensity sensor is installed on the fixed frame 13, and the line connecting the two magnetic field intensity sensors and the center point of the annular groove 15 is perpendicular to each other, the magnetic field intensity sensor uses the HX6659-D chip or the same type of linear Hall intensity sensor, because the N pole and S pole of the permanent magnet are distributed on both sides of the radial direction of the second permanent magnet 12, the magnetic field intensity is large at the point where N and S are distributed, and the magnetic field intensity at the point where N and S intersect is about 0; when the second permanent magnet 12 rotates, for a fixed position, the change of its magnetic field intensity is a sinusoidal change, and the period of the waveform is equal to the period of rotation of the magnet. The function of the linear Hall intensity sensor is to detect the magnetic field intensity and convert the magnetic field intensity into a voltage amplitude, so the voltage output by the two linear Hall intensity sensors with respect to time should be two orthogonal sinusoidal function waveforms. After normalizing the two orthogonal sinusoidal function waveforms, the inverse sine function is used to take the solution when the inverse sine function angle values ​​of the two sinusoidal functions differ by π / 2, and the current rotor phase can be obtained. The upper cover 14 is fixed to the base 10, and the first permanent magnet and the second permanent magnet 12 are coupled.

[0019] The specific implementation process is as follows: the spoiler unit 1 is placed inside the fluid container for spoiling the flow, and the power generating unit 2 provides power to the spoiler unit 1 through two coupled permanent magnets outside the fluid container, thereby realizing non-contact power output. The invention can be widely used in aquarium wave making, chemical preparation stirring and other fields, isolates vibration, and can transform dynamic seals into static seals, thereby achieving zero leakage and no damage when overloaded, thereby avoiding heat generation, leakage and other situations in which the power output part is located inside the fluid container and has adverse effects on the fluid.

[0020] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0021] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the practicality of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.

Claims

1. A non-contact power output spoiler device, characterized in that: It includes a spoiler unit and a power generating unit, wherein the spoiler unit includes a shell, a plurality of blades, a fixed cylinder and a first permanent magnet, wherein the fixed cylinder is rotatably connected in the shell, the first permanent magnet is fixed in the fixed cylinder, a plurality of blades are fixed on the outside of the fixed cylinder, and a plurality of strip holes are provided on the shell; the power generating unit includes a base, a plurality of pairs of coil windings, a second permanent magnet, a controller and an upper cover, an annular groove is provided in the middle of the base, the second permanent magnet is rotatably connected in the annular groove, and the second permanent magnet is magnetized in the horizontal direction, a plurality of coil grooves which are evenly arranged and symmetrical in the circumferential direction are provided on the outside of the annular groove, a plurality of the coil windings are placed in the coil grooves, every two symmetrical coil windings form a group, and a plurality of the coil windings are connected to and controlled by the controller, the upper cover is fixed to the base, and the first permanent magnet and the second permanent magnet are coupled.

2. A non-contact power output spoiler device according to claim 1, characterized in that: The coil windings are provided with three groups, and the three groups of coil windings are driven by three MOS half-bridge circuits.

3. A non-contact power output spoiler device according to claim 2, characterized in that: The shell comprises an outer shell, a rotating shaft and an end plate. The rotating shaft is fixed at the center of the end plate. The outer shell and the end plate are detachably connected. The fixed cylinder is a circular cylinder. The middle part of the fixed cylinder is rotatably connected to the rotating shaft.

4. A non-contact power output spoiler device according to claim 3, characterized in that: The spoiler unit further includes a plurality of bearings, and the first permanent magnet is rotatably connected to the rotating shaft via the plurality of bearings.

5. The non-contact power output spoiler device according to claim 2, characterized in that: The power generation unit further comprises a fixing frame, which is fixed on the inner side of the upper cover, and an edge of the fixing frame is located on the outer side of the second permanent magnet to limit the position of the second permanent magnet.