Vacuum impregnation device for catalyst carrier
By designing a catalyst carrier vacuum impregnation device, the vacuum pump and sealing assembly maintain a sealed and oxygen-free environment, and the contact is accelerated by the stirring assembly, the problems of volatilization and oxidation of the impregnation liquid in the prior art are solved, and the impregnation speed and effect are improved.
Patent Information
- Application Number
- CN202421563799.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing catalyst carrier impregnation device cannot perform impregnation operations in a closed and anaerobic environment, resulting in volatility and oxidation of the impregnation liquid, reducing activity, and lacking agitation function, resulting in slow impregnation speed and poor effect.
A catalyst carrier vacuum impregnation device is designed, including a vacuum pump, a sealing assembly and a stirring assembly. The vacuum pump creates a vacuum environment, the sealing assembly remains sealed, and the stirring assembly ensures that the catalyst carrier is in full contact with the impregnation liquid.
Immersion under vacuum environment avoids the volatility and oxidation of the impregnation liquid, improves activity, accelerates the impregnation speed through stirring, significantly improves the impregnation effect and facilitates operation.
Smart Images

Figure CN222855343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalyst carrier vacuum impregnation, in particular to a catalyst carrier vacuum impregnation device. Background Art
[0002] Catalyst carrier, also known as support, is one of the components of supported catalysts. It is the skeleton of the active components of the catalyst, supporting the active components and dispersing them. It can also increase the strength of the catalyst. However, the carrier itself generally does not have catalytic activity. The catalyst needs to be impregnated to evenly disperse the active components on the carrier to improve its catalytic activity and selectivity.
[0003] Publication No. (CN216321977U) discloses a uniform impregnation device for a toothed ball catalyst carrier, comprising a base plate and an impregnation container, wherein a support frame is arranged on the top of the base plate, and an impregnation liquid tank is arranged on the top of the support frame, a sealing plate is arranged on the top of the impregnation liquid tank, and a manual shaft is arranged on the side of the sealing plate, the end of the impregnation liquid tank is connected with a connecting pipe, and a nozzle is arranged on the side of the connecting pipe. When the catalyst carrier is impregnated in the above-mentioned comparative document, the catalyst carrier is impregnated by the impregnation liquid tank, but the impregnation liquid tank does not have the function of vacuum impregnation of the catalyst carrier, resulting in that during the impregnation mixing process, the catalyst carrier cannot be placed in a closed oxygen-free environment, the impregnation liquid volatilizes and easily causes environmental pollution, and the impregnation liquid is exposed to oxidation in the air, so that its activity is reduced, and the catalyst carrier does not have the function of stirring during impregnation, resulting in the catalyst carrier and the impregnation liquid cannot be fully fused and contacted, the impregnation speed is slow, and it is not conducive to use by staff. For this reason, we propose a catalyst carrier vacuum impregnation device. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a catalyst carrier vacuum impregnation device for solving the above problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A catalyst carrier vacuum impregnation device comprises a base, a motor is arranged at the bottom of the base, a first rotating shaft is fixedly connected to the output end of the motor, the first rotating shaft extends to the top of the base, a sliding assembly is arranged at the top of the base, a frame is fixedly connected to the top of the first rotating shaft, a vacuum pump is arranged on one side of the frame, a sealing assembly is arranged on the outside of the frame, sliding lifting assemblies are arranged on both sides of the base, a connecting plate is arranged at the top of the base, a second rotating shaft is rotatably connected to the bottom of the connecting plate, an end cover is fixedly sleeved on the outside of the second rotating shaft, a storage frame is fixedly connected to the bottom of the end cover, and a stirring assembly is arranged inside the storage frame.
[0007] Preferably, a support frame is fixedly connected to the bottom of the base, and the motor is fixedly mounted on the support frame.
[0008] Preferably, the sliding assembly comprises a circular slide groove provided at the bottom of the base, a circular slider is slidably connected inside the circular slide groove, and the top of the circular slider is fixedly connected to the bottom of the frame.
[0009] Preferably, the sliding lifting assembly includes sliding rails fixedly connected to both sides of the base, the outsides of the two sliding rails are slidably connected to electric slides, the tops of the two electric slides are fixedly installed with electric push rods, and the output ends of the electric push rods are fixedly connected to the bottom of the connecting plate.
[0010] Preferably, the sealing assembly comprises a lower sealing plate fixedly connected to the outside of the frame, an upper sealing plate is fixedly connected to the outside of the end cover, and the lower sealing plate is matched with the upper sealing plate.
[0011] Preferably, the stirring assembly comprises a plurality of stirring rods which are fixedly connected to the outside of the second rotating shaft and are distributed at equal distances. The second rotating shaft extends to the inside of the storage frame, and the stirring rods are located inside the storage frame.
[0012] Preferably, a door is hinged on one side of the storage frame.
[0013] Compared with the prior art, the utility model has the following beneficial effects: when the catalyst carrier needs to be vacuum impregnated, by starting the electric push rod, the connecting plate and the storage frame are moved to the inside of the frame, the upper sealing plate and the lower sealing plate are squeezed and contacted, and by starting the vacuum pump, the inside of the frame is made into a vacuum state. At this time, the motor is started, and the first rotating shaft and the frame begin to rotate, so that the end cover and the storage frame can be rotated, and the catalyst carrier and the impregnation liquid are fully integrated and contacted. After the impregnation operation is completed, the storage frame is moved away from the frame by starting the electric push rod to complete the drainage operation.
[0014] By setting up the above structure, the impregnation liquid and the catalyst carrier can be placed in a vacuum environment when the catalyst carrier is impregnated. During the impregnation and mixing process, the impregnation liquid and the catalyst carrier are always placed in a closed oxygen-free environment, thereby avoiding the disadvantages of environmental pollution caused by the volatilization of the impregnation liquid and oxidation of the impregnation liquid when exposed to the air, which reduces its activity. By rotating the frame and the storage frame, the catalyst carrier and the impregnation liquid can be fully integrated and contacted, the impregnation speed is accelerated, the impregnation effect is better, and it is greatly convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the utility model in cross section;
[0017] Figure 3 It is a schematic diagram of the structure of the utility model in partial section;
[0018] Figure 4 It is a structural schematic diagram of a cross-section of the storage frame of the utility model.
[0019] In the figure: 1. base; 2. support frame; 3. motor; 4. first rotating shaft; 5. frame; 6. circular slide groove; 7. circular slider; 8. vacuum pump; 9. lower sealing plate; 10. slide rail; 11. electric slide; 12. electric push rod; 13. connecting plate; 14. second rotating shaft; 15. end cover; 16. upper sealing plate; 17. storage frame; 18. stirring rod; 19. box door. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example: Refer to Figure 1-4A catalyst carrier vacuum impregnation device includes a base 1, a motor 3 is arranged at the bottom of the base 1, a support frame 2 is fixedly connected to the bottom of the base 1, the motor 3 is fixedly mounted on the support frame 2, and the support frame 2 is arranged so that the motor 3 will not idle when working, the output end of the motor 3 is fixedly connected to a first rotating shaft 4, the first rotating shaft 4 extends to the top of the base 1, and a sliding component is arranged on the top of the base 1, the sliding component includes a circular slide groove 6 opened at the bottom of the base 1, a circular slider 7 is slidably connected inside the circular slide groove 6, and the top of the circular slider 7 is fixedly connected to the bottom of the frame 5, and the frame 5 can be made more stable when rotating by the sliding component.
[0022] Furthermore, a frame 5 is fixedly connected to the top of the first rotating shaft 4, a vacuum pump 8 is provided on one side of the frame 5, a sealing assembly is provided on the outside of the frame 5, the sealing assembly includes a lower sealing plate 9 fixedly connected to the outside of the frame 5, an upper sealing plate 16 is fixedly connected to the outside of the end cover 15, the lower sealing plate 9 is adapted to the upper sealing plate 16, and the end cover 15 and the frame 5 can be sealed by the provided sealing assembly, and sliding lifting assemblies are provided on both sides of the base 1, the sliding lifting assemblies include slide rails 10 fixedly connected to both sides of the base 1, the outsides of the two slide rails 10 are both slidably connected to electric slides 11, the tops of the two electric slides 11 are both fixedly installed with electric push rods 12, the output ends of the electric push rods 12 are fixedly connected to the bottom of the connecting plate 13, and the connecting plate 13 can be lifted and slid by the provided sliding lifting assembly.
[0023] Furthermore, a connecting plate 13 is provided on the top of the base 1, and a second rotating shaft 14 is rotatably connected to the bottom of the connecting plate 13. An end cover 15 is fixedly sleeved on the outside of the second rotating shaft 14, and a storage frame 17 is fixedly connected to the bottom of the end cover 15. A stirring assembly is provided inside the storage frame 17. The stirring assembly includes a plurality of stirring rods 18 fixedly connected to the outside of the second rotating shaft 14 and distributed at equal distances. The second rotating shaft 14 extends to the inside of the storage frame 17, and the stirring rods 18 are located inside the storage frame 17. The catalyst carrier can be stirred by the stirring assembly. A box door 19 is hinged on one side of the storage frame 17. The hinged box door 19 facilitates the staff to place and remove the catalyst carrier from the inside of the storage frame 17.
[0024] During use: When the catalyst carrier needs to be vacuum impregnated, first place the catalyst carrier inside the storage frame 17, pour the impregnation liquid into the frame 5, and start the electric push rod 12. The output end of the electric push rod 12 drives the connecting plate 13, the second rotating shaft 14, the end cover 15 and the storage frame 17 to move to the inside of the frame 5. At this time, the upper sealing plate 16 and the lower sealing plate 9 are squeezed and contacted, and the electric push rod 12 is closed, so that the end cover 15 and the frame 5 are sealed. By starting the vacuum pump 8, the inside of the frame 5 is in a vacuum state. At this time, the motor 3 is started, and the output end of the motor 3 drives the first rotating shaft 4 and the frame 5 to start rotating. The frame 5 is slidably connected to the inside of the circular slide groove 6 through the circular slider 7, so that the frame 5 is more stable when rotating. 5 can be rotated to rotate the end cover 15 and the storage frame 17, so that the catalyst carrier can be fully fused and contacted with the impregnation liquid. After the impregnation operation is completed, the storage frame 17 is moved away from the frame body 5 by starting the electric push rod 12 to complete the drainage operation. The above structure is convenient for the staff to perform vacuum impregnation operation on the catalyst carrier. During the impregnation, the frame body 5 and the storage frame 17 can be placed in a vacuum environment, so that the impregnation mixing process is carried out in a closed oxygen-free environment, avoiding the volatilization of the impregnation liquid and easy to cause environmental pollution. At the same time, the impregnation liquid is exposed to oxidation in the air, which reduces its activity. The catalyst carrier can be fully fused and contacted with the impregnation liquid by rotating the frame body 5 and the storage frame 17, which speeds up the impregnation speed, achieves a better impregnation effect, and greatly facilitates the use of the staff.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A catalyst carrier vacuum impregnation device, comprising a base, characterized in that: A motor is provided at the bottom of the base, and a first rotating shaft is fixedly connected to the output end of the motor, and the first rotating shaft extends to the top of the base, and a sliding assembly is provided at the top of the base, and a frame is fixedly connected to the top of the first rotating shaft, a vacuum pump is provided on one side of the frame, a sealing assembly is provided on the outside of the frame, and sliding lifting assemblies are provided on both sides of the base, a connecting plate is provided on the top of the base, and a second rotating shaft is rotatably connected to the bottom of the connecting plate, an end cover is fixedly sleeved on the outside of the second rotating shaft, and a storage frame is fixedly connected to the bottom of the end cover, and a stirring assembly is provided inside the storage frame.
2. A catalyst carrier vacuum impregnation device according to claim 1, characterized in that: The bottom of the base is fixedly connected with a support frame, and the motor is fixedly installed on the support frame.
3. A catalyst carrier vacuum impregnation device according to claim 1, characterized in that: The sliding assembly comprises a circular sliding groove arranged at the bottom of the base, a circular sliding block is slidably connected inside the circular sliding groove, and the top of the circular sliding block is fixedly connected to the bottom of the frame.
4. A catalyst carrier vacuum impregnation device according to claim 1, characterized in that: The sliding lifting assembly includes sliding rails fixedly connected to both sides of the base, the outsides of the two sliding rails are slidably connected to electric slides, the tops of the two electric slides are fixedly installed with electric push rods, and the output ends of the electric push rods are fixedly connected to the bottom of the connecting plate.
5. A catalyst carrier vacuum impregnation device according to claim 1, characterized in that: The sealing assembly comprises a lower sealing plate fixedly connected to the outside of the frame, an upper sealing plate fixedly connected to the outside of the end cover, and the lower sealing plate is adapted to the upper sealing plate.
6. A catalyst carrier vacuum impregnation device according to claim 1, characterized in that: The stirring assembly comprises a plurality of stirring rods which are fixedly connected to the outside of the second rotating shaft and are distributed at equal distances. The second rotating shaft extends to the inside of the storage frame, and the stirring rods are located inside the storage frame.
7. A catalyst carrier vacuum impregnation device according to claim 1, characterized in that: A box door is hinged on one side of the storage frame.
Citation Information
Patent Citations
Uniform dipping device for tooth ball catalyst carrier
CN216321977U