Dust-free feeding device for silicone adhesive filler
By designing a dust-free loading device for silicone glue fillers, the dust collection components are used to absorb and collect dust generated during the filler production process, and re-add them to the reactor, the problems of dust pollution and filler waste are solved, and more efficient filler utilization is achieved.
Patent Information
- Application Number
- CN202421727021.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the production process of silicone glue, the added filler is usually powdery, causing dust problems, endangering the health of staff and causing environmental pollution. At the same time, there is also the problem of filler waste.
A dust-free feeding device for silicone glue filler is designed, including a reactor, feed funnel, dust collection assembly and support frame. The dust collection assembly is located above the feed funnel. The dust collection assembly absorbs and collects the generated dust through a vacuum hood, guide tube, dust collection box and fan, and re-adds it to the reactor to realize the recycling of the filler.
It effectively reduces dust pollution in the production environment, improves the working environment, realizes the recycling of fillers, improves the utilization rate of fillers, and reduces the waste of fillers.
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Figure CN222855358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone rubber processing, in particular to a silicone rubber filler dust-free feeding device. Background Art
[0002] Silicone adhesive is a kind of excellent organic silicon material. It solidifies into elastic rubber by reacting with water in the air at room temperature, and is very convenient to use. In addition to the excellent properties of general organic silicon materials such as high and low temperature resistance, weather aging resistance, and high electrical insulation, silicone adhesive also has the characteristics of good adhesion to various substrates and strong anti-displacement ability. It is widely used in the fields of construction, electronics, and automobiles.
[0003] In the production process of silicone rubber, fillers are often added to improve its physical and chemical properties. Common fillers include silicon dioxide, quartz powder, calcium carbonate, etc. These fillers are usually in powder form, and dust will be generated during the addition process. Long-term inhalation of the surrounding workers will cause damage to their health and also affect the surrounding environment. In addition, dust falling into the workshop will also cause waste. Utility Model Content
[0004] In order to effectively reduce dust, protect the health of workers, and also reduce the waste of raw materials, the present application provides a silicone filler dust-free feeding device.
[0005] In order to achieve the above purpose, this application adopts the following technical solutions:
[0006] A dust-free feeding device for silicone rubber filler, comprising a reactor, wherein a feed port and a return port are arranged on the top of the reactor, and the filler enters the reactor from the feed port and the return port; a feed funnel, wherein the feed funnel is fixedly connected to the top of the feed port and is communicated with an inner cavity of the feed port; a dust collecting assembly, wherein the dust collecting assembly is arranged above the feed funnel and is used to absorb dust generated in the feed funnel, wherein the dust collecting assembly is communicated with the return port and the collected filler is added into the reactor; and a support frame, wherein the support frame is arranged on the outside of the reactor, and the height of the support frame is greater than the height of the reactor, and the support frame is used to install the dust collecting assembly.
[0007] By adopting the above device, the feeding funnel provides a passage for the silicone rubber filler to directly enter the reactor, ensuring the smooth entry of the filler, which helps to reduce the filler from scattering to the outside when entering the reactor. The dust collection component is located above the feeding funnel, which effectively absorbs the dust generated during the feeding process, reduces dust pollution in the production environment, and improves the working environment. At the same time, the dust collection component is connected to the return port, allowing the collected filler to be re-added to the reactor, realizing the recycling of the filler and improving the utilization rate of the filler. In addition, the height of the support frame is greater than the height of the reactor, ensuring the stable installation of the dust collection component, and the support frame is set on the outside of the reactor, providing a stable support for the entire device.
[0008] Preferably, the dust collection assembly includes a dust hood, a guide pipe, a dust box and a fan. The dust hood is arranged above the feed funnel, the guide pipe connects the dust hood and the dust box, the dust absorbed from the opening of the dust hood passes into the dust box, and the fan is connected to one side of the dust box.
[0009] By adopting the above device, the dust hood is located above the feeding funnel, which can immediately absorb the dust generated during the filling process and reduce the spread of dust into the working environment. The guide pipe connects the dust hood and the dust box to form a closed transmission system to ensure that the dust sucked from the dust hood can be effectively transported to the dust box. The dust box, as a dust collection container, can centrally store the filler dust collected from the production process for subsequent treatment or recycling.
[0010] Preferably, a return pipe is provided at the bottom of the dust box, and one end of the return pipe away from the dust box is connected to a return port, so that the dust filler collected in the dust box can be added into the reactor from the return port.
[0011] By adopting the above device, the filler dust collected by the dust hood enters the dust collecting box, and then the filler dust enters the reactor from the dust collecting box through the return pipe and the return port, so as to more accurately control the amount of filler added, make up for the reduction in the amount of filler after dusting, and reduce the error caused by dusting.
[0012] Preferably, a flexible connecting pipe is provided between the dust hood and the guide pipe, and the flexible connecting pipe is fixedly connected to the dust hood and the guide pipe via a fixing member.
[0013] By adopting the above device, the use of the flexible connecting pipe provides additional flexibility, allowing the dust hood to be moved or adjusted in a certain range, further improving the dust collection effect of the dust hood.
[0014] Preferably, a filter is provided at the connection between the fan and the dust collecting box, and the filter is used to block dust.
[0015] By adopting the above device, the filter element blocks the fiber dust in the dust collecting box, effectively reducing the dust from entering the fan and affecting the normal operation of the fan, thereby extending the service life of the fan.
[0016] Preferably, a support seat is provided on the top of the support frame, the guide tube passes through the support seat, and the support seat supports the guide tube.
[0017] By adopting the above device, the support seat provides a stable support point for the guide pipe, enhances the structural stability of the entire dust collection system, and can also absorb vibrations caused by fan operation or material flow, reduce the vibration impact on the guide pipe, and protect the connection parts.
[0018] Preferably, the diameter of the top of the feed funnel is larger than the diameter of the feed port, and the diameter of the dust hood on the side close to the feed funnel is larger than the diameter of the top of the feed funnel.
[0019] By adopting the above device, the diameter of the dust hood is larger than the top of the feed funnel, so the feed funnel can be covered more comprehensively, thereby improving the dust collection efficiency.
[0020] Preferably, a first valve is provided in the feed port, and a second valve is provided at the return port, and the first valve and the second valve are used to control the switch state of the feed port and the return port.
[0021] By adopting the above device, the sealing of the reaction kettle is ensured through the first valve and the second valve.
[0022] This application has the following beneficial effects:
[0023] 1. In the present application, the feed funnel provides a passage for the silicone rubber filler to directly enter the interior of the reactor, ensuring smooth entry of the filler and helping to reduce the filler from scattering to the outside when entering the reactor. The dust collection assembly is located above the feed funnel, which effectively absorbs the dust generated during the feeding process, reduces dust pollution in the production environment, and improves the working environment. At the same time, the dust collection assembly is connected to the return port, allowing the collected filler to be re-added to the reactor, realizing the recycling of the filler and improving the utilization rate of the filler. In addition, the height of the support frame is greater than the height of the reactor, ensuring the stable installation of the dust collection assembly, and the support frame is arranged on the outside of the reactor to provide a stable support for the entire device.
[0024] 2. In the present application, the filler dust collected by the dust hood enters the dust collecting box, and then the filler dust passes through the return pipe from the dust collecting box and enters the reactor from the return port, so as to more accurately control the amount of filler added, make up for the reduction in the amount of filler after dusting, and reduce the error caused by dusting. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1This is a schematic diagram of the overall structure of the dust-free feeding device for silicone rubber filler according to the embodiment of the utility model;
[0026] Figure 2 This is a schematic diagram of a dust collecting component of a dust-free feeding device for silicone rubber filler according to an embodiment of the utility model;
[0027] Figure 3 It is a cross-sectional view of a reaction kettle and a feeding funnel of a silicone rubber filler dust-free feeding device according to an embodiment of the utility model.
[0028] Description of reference numerals:
[0029] 1. Reactor; 11. Feed inlet; 111. First valve; 12. Return inlet; 121. Second valve; 2. Feed hopper; 3. Dust collection assembly; 31. Dust hood; 32. Guide pipe; 33. Dust collection box; 34. Fan; 35. Return pipe; 36. Flexible connecting pipe; 37. Filter element; 4. Support frame; 41. Support seat. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-3 This application is described in further detail.
[0031] Example:
[0032] A dust-free feeding device for silicone rubber filler, such as Figure 1 As shown, it includes a reactor 1, and a feed port 11 and a return port 12 are provided on the top of the reactor 1, and the silicone filler enters the reactor body from these two ports. A feed funnel 2 is fixedly connected to the top of the feed port 11, and the outer wall of the bottom of the feed funnel 2 abuts against the inner wall of the feed port 11, so that the feed funnel 2 is connected to the inner cavity of the feed port 11, which is convenient for adding fillers into the reactor 1. In order to absorb the dust generated in the feed funnel 2 when adding fillers, a dust collecting component 3 is installed above the feed funnel 2. The dust collecting component 3 is also connected to the return port 12 so that the collected filler dust can be added back to the reactor 1. In addition, a support frame 4 is provided on the outside of the reactor 1 for stably mounting the dust collecting component 3. When the filler is added into the reactor 1 through the feed funnel 2, the dust collecting component 3 starts to absorb the generated dust and collect the dust. Then the filler dust returns to the reactor 1 through the return port 12 to achieve dust-free feeding, so as to reduce the impact of dust on the environment and personnel health.
[0033] Specifically, Figure 1-2As shown, the dust collection assembly 3 includes a dust hood 31, a guide pipe 32, a dust box 33 and a fan 34. The dust hood 31 is placed above the feed hopper 2, and the guide pipe 32 connects the dust hood 31 and the dust box 33, and the bottom of the guide pipe 32 is effectively supported by a support seat 41 fixed on the support frame 4 to ensure the stability of the support pipe, so that the dust absorbed from the dust hood 31 can pass into the dust box 33. The fan 34 is connected to one side of the dust box 33 to provide power for dust collection. In addition, a flexible connecting pipe 36 is fixedly connected between the dust hood 31 and the guide pipe 32 through a fixing member, which is used to increase the flexibility of the dust hood 31, so that the dust hood 31 can be moved or adjusted in position and direction within a certain range, further improving the dust collection effect. Among them, in this embodiment, the flexible connecting pipe 36 is a corrugated pipe, and the fixing member is a clamp.
[0034] like Figure 1-3 As shown, in this embodiment, the diameter of the top of the feed hopper 2 is larger than the diameter of the feed port 11, so that when adding fillers, the fillers can enter the reactor 1 more smoothly from the feed hopper 2. At the same time, the diameter of the dust hood 31 close to the side of the feed hopper 2 is larger than the diameter of the top of the feed hopper 2, and the dust hood 31 can cover the feed hopper 2 more comprehensively, improve the collection efficiency of dust, and reduce the impact of dust on the environment.
[0035] like Figure 1-2 As shown, in this embodiment, a return pipe 35 is also provided at the bottom of the dust box 33, and one end of the return pipe 35 away from the dust box 33 is connected to the return port 12. The dust filler collected in the dust box 33 can be re-added into the reactor 1 from the return port 12 to reduce the error of the added amount caused by dust and more accurately control the added amount of filler.
[0036] In addition, if Figure 2 As shown, in order to ensure the normal operation of the fan 34, a filter 37 is installed at the connection between the dust box 33 and the fan 34. When the fan 34 is started, the filter 37 can effectively block the filler dust in the dust box 33, reduce the phenomenon that the dust enters the fan 34 and causes damage to the fan 34, and extend the service life of the fan 34.
[0037] like Figure 3 As shown, a first valve 111 is provided in the feed port 11, and a second valve 121 is provided in the return port 12. When adding fillers, the first valve 111 and the second valve 121 are opened so that the fillers can enter the reactor 1 from the feed port 11 and the return port 12. After the fillers are added, the first valve 111 and the second valve 121 need to be closed to maintain the sealing of the reactor 1.
[0038] Working principle: When adding fillers, open the first valve 111, and add the fillers to the reactor 1 through the feed hopper 2. At this time, due to the addition of fillers, dust will be generated in the feed hopper 2. Start the fan 34, and suck the generated dust into the dust box 33 through the dust hood 31 and the guide pipe 32. The filter 37 will prevent the dust from entering the fan 34 to protect the normal operation of the fan 34. When the dust in the dust box 33 accumulates to a certain amount, open the second valve 121, and add the dust back to the reactor 1 through the return pipe 35. When the fillers are added, close the first valve 111 and the second valve 121, stop the fan 34, and complete a filler addition operation. The dust generated during the feeding process is effectively absorbed and processed by the dust collection component 3, which protects the health of the staff and improves the cleanliness of the production environment. At the same time, the collected dust is added back to the reactor 1 through the return pipe 35, which reduces the waste of fillers and improves production efficiency.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust-free feeding device for silicone rubber filler, characterized in that: include: A reaction kettle (1), wherein a feed inlet (11) and a return inlet (12) are provided at the top of the reaction kettle (1), and fillers enter the reaction kettle (1) through the feed inlet (11) and the return inlet (12); A feeding funnel (2), the feeding funnel (2) being fixedly connected to the top of the feeding port (11) and being in communication with the inner cavity of the feeding port (11); A dust collecting component (3), the dust collecting component (3) being arranged above the feed hopper (2) and being used to absorb dust generated in the feed hopper (2), the dust collecting component (3) being connected to the return port (12) and adding the collected filler into the reaction kettle (1); A support frame (4), the support frame (4) being arranged outside the reaction kettle (1), and the height of the support frame (4) being greater than the height of the reaction kettle (1), and the support frame (4) being used for installing a dust collecting component (3).
2. A dust-free silicone rubber filling feeding device according to claim 1, characterized in that: The dust collection assembly (3) comprises a dust hood (31), a guide pipe (32), a dust collection box (33) and a fan (34); the dust hood (31) is arranged above the feed hopper (2); the guide pipe (32) connects the dust hood (31) and the dust collection box (33); dust absorbed from the opening of the dust hood (31) is passed into the dust collection box (33); and the fan (34) is connected to one side of the dust collection box (33).
3. A dust-free feeding device for silicone rubber filler according to claim 2, characterized in that: A return pipe (35) is provided at the bottom of the dust collecting box (33); one end of the return pipe (35) away from the dust collecting box (33) is connected to a return port (12) so as to add the dust filler collected in the dust collecting box (33) into the reaction kettle (1) through the return port (12).
4. A dust-free feeding device for silicone rubber filler according to claim 2, characterized in that: A flexible connecting pipe (36) is provided between the dust hood (31) and the guide pipe (32); the flexible connecting pipe (36) is fixedly connected to the dust hood (31) and the guide pipe (32) via a fixing piece.
5. The dust-free feeding device for silicone rubber filler according to claim 2, characterized in that: A filter (37) is provided at the connection between the fan (34) and the dust collecting box (33), and the filter (37) is used to block dust.
6. A dust-free feeding device for silicone rubber filler according to claim 2, characterized in that: A support seat (41) is provided on the top of the support frame (4), the guide tube (32) passes through the support seat (41), and the support seat (41) supports the guide tube (32).
7. A dust-free feeding device for silicone rubber filler according to claim 2, characterized in that: The top diameter of the feed funnel (2) is larger than the diameter of the feed port (11), and the diameter of the dust cover (31) on the side close to the feed funnel (2) is larger than the top diameter of the feed funnel (2).
8. The dust-free feeding device for silicone rubber filler according to claim 1, characterized in that: A first valve (111) is provided in the feed port (11), and a second valve (121) is provided at the return port (12); the first valve (111) and the second valve (121) are used to control the switch state of the feed port (11) and the return port (12).