Battery cell liquid injection jig cleaning device
By designing a cleaning device for liquid injection tools for battery cells, the combination of lifting mechanism, spray cleaning mechanism, ultrasonic cleaning mechanism and cleaning detection mechanism is used to solve the problem of incomplete cleaning of liquid injection tools, and efficient and reliable cleaning effects are achieved.
Patent Information
- Application Number
- CN202421692296.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The prior art is difficult to ensure the cleaning effect of the liquid injection fixture, resulting in quality problems, corrosion and reduced equipment life due to residual electrolyte.
A battery cell liquid injection fixture cleaning device is designed, including a lifting mechanism, a spray cleaning mechanism, an ultrasonic cleaning mechanism and a cleaning detection mechanism. Through multiple cleanings and inspections, the fixture is ensured to be thoroughly cleaned.
The thorough cleaning of the liquid injection fixture is achieved to ensure reliable cleaning results and avoid quality problems and equipment corrosion caused by residual electrolyte.
Smart Images

Figure CN222856160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning a lithium battery liquid injection jig, in particular to a battery cell liquid injection jig cleaning device. Background Art
[0002] During the battery manufacturing process, in the lithium battery production filling process, when the equipment filling nozzle is separated from the battery cell filling port, electrolyte leakage often occurs and remains on the surface of the battery cell filling jig, leading to the following problems: residual electrolyte remains on the surface of the battery cell with the filling jig, causing quality problems; or gradually spreads to other equipment, causing corrosion and reducing the service life of the equipment; residual electrolyte will crystallize over time and is difficult to clean. After crystallization, the jig will cause inaccurate positioning and leakage will become more serious.
[0003] At present, most companies use manual water washing on site, which is not only inconvenient to operate, but also not clean enough. In addition, there is no feedback on the cleaning results, and the cleaning cannot form a feedback closed loop, making it impossible to determine whether the injection fixture is cleaned. Utility Model Content
[0004] The technical problem to be solved by the utility model is how to ensure that the liquid injection fixture is cleaned.
[0005] The utility model solves the above technical problems through the following technical means:
[0006] A battery cell injection fixture cleaning device comprises a lifting mechanism (100), a spray cleaning mechanism (300), an ultrasonic cleaning mechanism (400), and a cleaning detection mechanism (500); an ultrasonic cleaning mechanism (400) is arranged below the lifting mechanism (100); the lifting mechanism (100) can carry a fixture (6) into the ultrasonic cleaning mechanism (400) for cleaning; at least one spray cleaning mechanism (300) is arranged between the lifting mechanism (100) and the ultrasonic cleaning mechanism (400); the spray cleaning mechanism (300) can spray clean the fixture (6) after ultrasonic cleaning; a cleaning detection mechanism (500) is arranged on the ultrasonic cleaning mechanism (400); the cleaning detection mechanism (500) can detect water flowing down from the spray cleaning.
[0007] Beneficial effect: Through the mutual cooperation of the lifting mechanism, the spray cleaning mechanism, the ultrasonic cleaning mechanism, and the cleaning and testing mechanism, the lifting mechanism can carry the jig into the ultrasonic cleaning mechanism for a primary cleaning, the spray cleaning mechanism can perform a secondary cleaning on the jig after ultrasonic cleaning, and the cleaning and testing mechanism can test the water flowing down from the secondary cleaning. If it meets the requirements, the spray cleaning is completed and the jig flows to the next station. If it does not meet the requirements, the spray cleaning continues until it meets the requirements. The jig cleaning results can be fed back, forming a closed loop from cleaning to testing, and from testing to completion, ensuring that the liquid injection jig is cleaned.
[0008] Furthermore, the lifting mechanism (100) comprises a power roller (101), a connecting rod (102), a lifting plate (103), and a lifting cylinder (104); connecting rods (102) are fixed on both sides of the power roller (101); a lifting plate (103) is fixed between the tops of the connecting rods (102); an output end of the lifting cylinder (104) is fixed on the lifting plate (103); and the power roller (101) can move forward and backward when the jig (6) is sprayed and cleaned.
[0009] Beneficial effects: Through the mutual cooperation of the power roller, the connecting rod, the lifting plate and the lifting cylinder, the lifting cylinder can lift the power roller and the fixture thereon up and down through the lifting plate and the connecting rod to achieve ultrasonic cleaning; the power roller moves back and forth during spray cleaning to ensure that the liquid injection cups on the fixture can be rinsed by the spray cleaning mechanism.
[0010] Furthermore, roller connection blocks (105) are fixed on both sides of the power roller (101), and connecting rods (102) are fixed on the top walls of the free sides of the roller connection blocks (105).
[0011] Furthermore, it also includes a frame (200), a lifting mechanism (100) is fixed on the top of the frame (200), spray cleaning mechanisms (300) are fixed on both sides of the frame (200) in a mirror-like manner, an ultrasonic cleaning mechanism (400) is placed at the bottom of the frame (200), and a sensor (203) is fixed on the frame (200) near the spray cleaning mechanism (300).
[0012] Beneficial effect: Through the setting of sensors, when the jig reaches the power roller, the sensors around it are triggered, the power roller stops moving forward, and the position of the jig is limited to prevent the jig from rushing out of the cleaning station.
[0013] Furthermore, the frame (200) comprises a transverse frame and a plurality of supporting legs, the bottom of the four corners of the transverse frame are all fixed with supporting legs, the lifting mechanism (100) is fixed on the inner side of the transverse frame, a spray cleaning mechanism (300) is fixed in the middle between the supporting legs on both sides, an ultrasonic cleaning mechanism (400) is placed at the bottom of the inner side of the supporting legs, and a sensor (203) is fixed on the supporting legs near the spray cleaning mechanism (300).
[0014] Furthermore, the spray cleaning mechanism (300) comprises a spray pipe (301), a mounting frame (302), a push cylinder (303), and a connecting plate (304); the spray pipe (301) is fixed at intervals up and down on one side of the connecting plate (304) close to the lifting mechanism (100); the distance between the spray pipe (301) and the upper and lower intervals is adapted to the height of the fixture (6); the cylinder body of the push cylinder (303) is fixed on the mounting frame (302), and the output end of the push cylinder (303) is fixed on the connecting plate (304).
[0015] Beneficial effect: through the cooperation of the spray pipe, the mounting frame, the push cylinder and the connecting plate, the push cylinder can drive the connecting plate and the spray pipe to move left and right to prevent interference with the lifting mechanism.
[0016] Furthermore, the ultrasonic cleaning mechanism (400) comprises an ultrasonic generating device (404) and a cleaning pool (406), and the ultrasonic generating device (404) is fixed in the cleaning pool (406).
[0017] Beneficial effect: By setting up the ultrasonic generating device, the fixture can be ultrasonically cleaned.
[0018] Furthermore, a first pH detector (401) is fixed on the inner side of the side wall of the cleaning tank (406), a liquid level meter (403) is fixed on the inner side of the rear wall of the cleaning tank (406), a water inlet is provided on the side wall of the cleaning tank (406), a water outlet is provided at the bottom of the cleaning tank (406), and drain valves are fixed on the water inlet and the water outlet.
[0019] Beneficial effect: Through the setting of the first PH detector, the liquid level meter and the drain valve, the water in the cleaning pool is detected in real time through the first PH detector. When the PH value exceeds the specified value, the water in the cleaning pool is discharged by controlling the water outlet drain valve. After the discharge is completed, the water inlet drain valve is controlled to re-inject washing water to reach the target water level under the control of the liquid level meter.
[0020] Furthermore, a temperature sensor (402) is fixed on the inner side of the side wall of the cleaning tank (406), and a plurality of heating rods (405) are fixed on the inner side of the rear wall of the cleaning tank (406).
[0021] Beneficial effect: Through the setting of temperature sensors and heating rods, the washing water is heated by the heating rod, and the temperature in the cleaning pool is controlled by the temperature sensor to achieve the best cleaning effect.
[0022] Furthermore, the cleaning and detecting mechanism (500) comprises a support frame (501), a telescopic cylinder (502), a second pH detector (503), and a liquid receiving box (504); the support frame (501) is fixed on the top of the cleaning and detecting mechanism (500); the telescopic cylinder (502) is fixed above the support frame (501); the liquid receiving box (504) is fixed at the output end of the telescopic cylinder (502); and the second pH detector (503) is fixed inside the liquid receiving box (504).
[0023] Beneficial effect: Through the cooperation of the telescopic cylinder, the second PH detector and the liquid receiving box, the wastewater after spray cleaning can be tested. If it meets the requirements, the spray cleaning is completed and the fixture flows to the next station. If it does not meet the requirements, the spray cleaning continues until it meets the requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of a cleaning device for a battery cell injection fixture according to a first embodiment of the utility model;
[0025] Figure 2 This is a three-dimensional view from another perspective of the battery cell liquid injection fixture cleaning device of the first embodiment of the utility model;
[0026] Figure 3 This is an assembly diagram of an ultrasonic cleaning mechanism and a cleaning detection mechanism in a battery cell liquid injection jig cleaning device according to a first embodiment of the utility model. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1
[0029] like Figure 1 As shown, this embodiment provides a battery cell injection fixture cleaning device, including a lifting mechanism 100, a frame 200, a spray cleaning mechanism 300, an ultrasonic cleaning mechanism 400, and a cleaning detection mechanism 500.
[0030] like Figure 1As shown, a lifting mechanism 100 is fixed to the top of the frame 200, spray cleaning mechanisms 300 are fixed in mirror images on both sides of the frame 200, an ultrasonic cleaning mechanism 400 is placed at the bottom of the frame 200, the ultrasonic cleaning mechanism 400 is located below the lifting mechanism 100, a cleaning detection mechanism 500 is fixed to one side of the ultrasonic cleaning mechanism 400, and a fixture 6 is placed in the lifting mechanism 100.
[0031] like Figure 1 , Figure 2 As shown, the lifting mechanism 100 includes a power roller 101, a connecting rod 102, a lifting plate 103, a lifting cylinder 104, and a roller connecting block 105; roller connecting blocks 105 are fixed on both sides of the power roller 101, connecting rods 102 are fixed on the free side top walls of the roller connecting blocks 105, lifting plates 103 are fixed between the tops of the connecting rods 102, the lifting cylinder 104 is fixed on the top of the frame 200, and the output end of the lifting cylinder 104 is fixed on the lifting plate 103; the lifting cylinder 104 can lift the power roller 101 and the fixture 6 thereon up and down through the lifting plate 103, the connecting rod 102, and the roller connecting block 105, and the power roller 101 can move forward and backward during spray cleaning to ensure that the liquid filling cups on the fixture 6 can be rinsed by the spray cleaning mechanism 300.
[0032] like Figure 1 , Figure 2 As shown, the frame 200 includes a transverse frame and a plurality of legs, the four corners of the transverse frame are fixed with legs, the lifting cylinder 104 is fixed on the inner side of the transverse frame, the middle between the legs on both sides is fixed with a spray cleaning mechanism 300, and the bottom of the inner side of the legs is placed with an ultrasonic cleaning mechanism 400; sensors 203 are fixed on the legs near the spray cleaning mechanism 300 through brackets 202; when the jig 6 reaches the power roller 101, the sensors 203 on all sides are triggered, the power roller 101 stops moving forward, and the position of the jig 6 is limited to prevent the jig 6 from rushing out of the cleaning station.
[0033] like Figure 1 , Figure 2 As shown, the spray cleaning mechanism 300 includes a spray pipe 301, a mounting frame 302, a push cylinder 303, and a connecting plate 304; the spray pipe 301 is fixed on the connecting plate 304 at upper and lower intervals, and the distance between the upper and lower intervals of the spray pipe 301 is adapted to the height of the power roller 101 and the fixture 6 thereon, the mounting frame 302 is fixed on the frame 200, the cylinder body of the push cylinder 303 is fixed on the mounting frame 302, and the output end of the push cylinder 303 is fixed on the connecting plate 304; the push cylinder 303 can drive the connecting plate 304 and the spray pipe 301 to move left and right to prevent interference with the lifting mechanism 100.
[0034] like Figure 1 , Figure 3As shown, the ultrasonic cleaning mechanism 400 includes a first PH detector 401, a temperature sensor 402, a liquid level meter 403, an ultrasonic generator 404, a heating rod 405, and a cleaning pool 406; the first PH detector 401 and the temperature sensor 402 are fixed at intervals on the inner side of the side wall of the cleaning pool 406, the liquid level meter 403 and a plurality of heating rods 405 are fixed at intervals on the inner side of the rear wall of the cleaning pool 406, and in this embodiment, two heating rods 405 are fixed at intervals on the inner side of the rear wall of the cleaning pool 406, the ultrasonic generator 404 is fixed on the inner side of the bottom wall of the cleaning pool 406, and the cleaning pool 406 is also provided with an overflow The outflow port, the water inlet, and the water outlet are arranged at the bottom of the cleaning tank 406, and the water inlet and the water outlet are fixed with drain valves; when the jig is ultrasonically cleaned by the ultrasonic generating device 404, the water in the cleaning tank 406 is detected in real time by the first PH detector 401. When the PH value exceeds the specified value, the water in the cleaning tank 406 is discharged by controlling the drain valve, and the washing water is re-injected to reach the target water level under the control of the liquid level meter 403, the washing water is heated by the heating rod 405, and the temperature in the cleaning tank 406 is controlled by the temperature sensor 403 to achieve the best cleaning effect.
[0035] like Figure 2 , Figure 3 As shown, the cleaning detection mechanism 500 includes a support frame 501, a telescopic cylinder 502, a second PH detector 503, and a liquid receiving box 504; the support frame 501 is fixed to the top of the front wall of the cleaning tank 406, the telescopic cylinder 502 is fixed above the support frame 501, the output end of the telescopic cylinder 502 is fixed to the liquid receiving box 504, and the second PH detector 503 is fixed in the liquid receiving box 504, which can detect the wastewater after spray cleaning. If it meets the requirements, the spray cleaning is completed and the fixture 6 flows to the next workstation. If it does not meet the requirements, the spray cleaning continues until it meets the requirements.
[0036] During use, the jig 6 reaches the power roller 101 and is limited, and then the jig 6 is placed in the ultrasonic cleaning mechanism 400 for ultrasonic cleaning through the lifting cylinder 104. After cleaning, it is lifted to the original position by the lifting cylinder 104 for spray cleaning. The spray pipe 301 is pushed to the upper and lower positions of the jig 6 by the pushing cylinder 303 for spray cleaning, and the jig 6 is moved back and forth by the power roller 101. After the spray cleaning is completed, the cleaning waste water is tested by the cleaning detection mechanism 500. If it meets the requirements, the spray cleaning is completed and the jig 6 flows to the next workstation. If it does not meet the requirements, spray cleaning continues until it meets the requirements. The cleaning result of the jig 6 can be fed back, and a closed loop is formed from cleaning to testing, and from testing to completion, to avoid unclean cleaning of the jig 6.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A battery cell injection fixture cleaning device, characterized in that: It comprises a lifting mechanism (100), a spray cleaning mechanism (300), an ultrasonic cleaning mechanism (400), and a cleaning and detecting mechanism (500); An ultrasonic cleaning mechanism (400) is arranged below the lifting mechanism (100), and the lifting mechanism (100) can carry the fixture (6) into the ultrasonic cleaning mechanism (400) for cleaning. At least one spray cleaning mechanism (300) is arranged between the lifting mechanism (100) and the ultrasonic cleaning mechanism (400), and the spray cleaning mechanism (300) can spray clean the fixture (6) after ultrasonic cleaning. A cleaning detection mechanism (500) is arranged on the ultrasonic cleaning mechanism (400), and the cleaning detection mechanism (500) can detect water flowing down from the spray cleaning.
2. A battery cell injection fixture cleaning device according to claim 1, characterized in that: The lifting mechanism (100) comprises a power roller (101), a connecting rod (102), a lifting plate (103), and a lifting cylinder (104); connecting rods (102) are fixed on both sides of the power roller (101); a lifting plate (103) is fixed between the tops of the connecting rods (102); the output end of the lifting cylinder (104) is fixed on the lifting plate (103); and the power roller (101) can move forward and backward when the jig (6) is sprayed and cleaned.
3. A battery cell injection fixture cleaning device according to claim 2, characterized in that: Roller connection blocks (105) are fixed on both sides of the power roller (101), and connecting rods (102) are fixed on the top walls of the free sides of the roller connection blocks (105).
4. The battery cell injection fixture cleaning device according to claim 1, characterized in that: The invention also comprises a frame (200), wherein a lifting mechanism (100) is fixed on the top of the frame (200), spray cleaning mechanisms (300) are fixed on both sides of the frame (200) in a mirror-like manner, an ultrasonic cleaning mechanism (400) is placed on the bottom of the frame (200), and a sensor (203) is fixed on the frame (200) near the spray cleaning mechanism (300).
5. The battery cell injection fixture cleaning device according to claim 4, characterized in that: The frame (200) comprises a horizontal frame and a plurality of supporting legs, the bottom of the four corners of the horizontal frame are all fixed with supporting legs, the lifting mechanism (100) is fixed on the inner side of the horizontal frame, a spray cleaning mechanism (300) is fixed in the middle between the supporting legs on both sides, an ultrasonic cleaning mechanism (400) is placed at the bottom of the inner side of the supporting legs, and a sensor (203) is fixed on the supporting legs near the spray cleaning mechanism (300).
6. The battery cell injection fixture cleaning device according to claim 1, characterized in that: The spray cleaning mechanism (300) comprises a spray pipe (301), a mounting frame (302), a push cylinder (303), and a connecting plate (304); the spray pipe (301) is fixed at intervals up and down on one side of the connecting plate (304) close to the lifting mechanism (100); the distance between the spray pipes (301) and the distance between the spray pipes (301) is adapted to the height of the fixture (6); the cylinder body of the push cylinder (303) is fixed on the mounting frame (302), and the output end of the push cylinder (303) is fixed on the connecting plate (304).
7. A battery cell injection fixture cleaning device according to claim 6, characterized in that: The ultrasonic cleaning mechanism (400) comprises an ultrasonic generating device (404) and a cleaning pool (406), wherein the ultrasonic generating device (404) is fixed in the cleaning pool (406).
8. The battery cell injection fixture cleaning device according to claim 7, characterized in that: A first pH detector (401) is fixed on the inner side of the side wall of the cleaning tank (406), a liquid level meter (403) is fixed on the inner side of the rear wall of the cleaning tank (406), a water inlet is provided on the side wall of the cleaning tank (406), a water outlet is provided at the bottom of the cleaning tank (406), and drain valves are fixed on the water inlet and the water outlet.
9. The battery cell injection fixture cleaning device according to claim 7, characterized in that: A temperature sensor (402) is fixed on the inner side of the side wall of the cleaning tank (406), and a plurality of heating rods (405) are fixed on the inner side of the rear wall of the cleaning tank (406).
10. The battery cell injection fixture cleaning device according to claim 1, characterized in that: The cleaning and detecting mechanism (500) comprises a support frame (501), a telescopic cylinder (502), a second pH detector (503), and a liquid receiving box (504); the support frame (501) is fixed on the top of the cleaning and detecting mechanism (500); the telescopic cylinder (502) is fixed above the support frame (501); the liquid receiving box (504) is fixed at the output end of the telescopic cylinder (502); and the second pH detector (503) is fixed inside the liquid receiving box (504).