Mounting equipment for porous heat preservation and insulation sleeve
By designing installation equipment for porous insulation sleeves, including impurity removal components and assembly components, the problem of thermal bridge formation caused by the failure of existing equipment to clean the pipe surface, achieving more efficient insulation and longer service life.
Patent Information
- Application Number
- CN202421692982.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing equipment cannot clean the outer wall of the pipeline before installing the porous insulation sleeve, resulting in the formation of a thermal bridge, reducing the thermal insulation performance of the insulation material, and affecting the overall thermal insulation effect of the pipeline.
A mounting device for porous insulation sleeves is designed, including impurity removal components and assembly components. The impurity removal assembly moves and rotates on the outer wall of the pipe through the cylinder-driven annular cleaning member to clean up impurities and voids; the assembly assembly is through the cylinder-driven U-frame and limit block to ensure the accuracy and stability of the installation of the porous insulation sleeve.
By cleaning the surface of the pipe, the possibility of heat transfer is reduced, and the insulation effect and durability are improved; the porous insulation sleeve is in close contact with the surface of the pipe, and air or impurities are avoided affecting the insulation effect.
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Figure CN222856198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat insulation sleeve installation, and specifically to an installation device for a porous thermal insulation sleeve. Background Art
[0002] The existing equipment installs the porous thermal insulation sleeve by arranging two lifting mechanisms and a mounting seat on the base, the two lifting mechanisms are connected by a connecting seat, and a column is arranged on the lower end surface of the connecting seat, the porous thermal insulation sleeve is placed in the mounting seat, and then one end of the pipe is inserted into the porous thermal insulation sleeve and stabilized, the lifting mechanism drives the column to descend and contact with the top of the pipe, and at the same time the pipe is inserted into the porous thermal insulation sleeve, so as to realize the automatic installation of the porous thermal insulation sleeve, facilitate the installation of the staff, and improve the production efficiency.
[0003] The above-mentioned device cannot clean the outer wall of the pipe before installing the porous thermal insulation sleeve on the outer wall of the pipe. A thermal bridge will form on the uncleaned pipe surface, that is, heat can be conducted to the thermal insulation material near the pipe surface through impurities and gaps, which will reduce the local thermal insulation performance of the thermal insulation material and affect the thermal insulation effect of the pipe as a whole. Therefore, an installation device for a porous thermal insulation sleeve is required. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides an installation device for a porous thermal insulation sleeve to solve the technical problems mentioned in the above background technology.
[0005] The technical solution of the utility model is as follows: a porous thermal insulation sleeve installation device, comprising a base and a pipe and a porous thermal insulation sleeve arranged on the top of the base, wherein a debris removal component for cleaning the outer wall of the pipe is arranged on the top of the base;
[0006] The debris removal component includes a cylinder 1 fixed on a base, the telescopic end of the cylinder 1 is rotatably connected to a partition, the end of the partition away from the telescopic end of the cylinder 1 is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a threaded ring fixedly connected to the inner wall of the base, the end of the threaded rod away from the partition is fixedly connected to a mounting plate, the side of the mounting plate away from the threaded rod is symmetrically fixedly connected to two connecting rods, the ends of the two connecting rods away from the mounting plate are fixedly connected to an annular cleaning piece, and a pipe sleeve is arranged inside the annular cleaning piece.
[0007] Preferably, a fixing assembly for positioning the pipeline is provided on the top of the base, and the fixing assembly comprises a fixed pipe ring sleeved on the outer wall of the pipeline, and two connecting rods are slidably sleeved inside the fixed pipe ring.
[0008] Preferably, the inner wall of the fixed pipe ring is fixedly connected with a rubber reinforcement piece which is in close contact with the outer wall of the pipeline, and the outer wall of the fixed pipe ring is rotatably connected with a positioning ring which is fixedly connected with the top of the base.
[0009] Preferably, a vertical plate is provided on the top of the base, and a pipe mounting seat adapted to the porous thermal insulation sleeve is fixedly connected to one side of the vertical plate close to the porous thermal insulation sleeve.
[0010] Preferably, an assembly component for pulling the vertical plate to move horizontally so that the porous thermal insulation sleeve is installed on the outer wall of the pipeline is provided on the top of the base, and the assembly component includes a cylinder 2 fixed on the top of the base.
[0011] Preferably, the telescopic end of the second cylinder is fixedly connected to a U-shaped frame, and one end of the U-shaped frame away from the telescopic end of the second cylinder is fixedly connected to the side of the vertical plate.
[0012] Preferably, the bottom of the vertical plate is fixedly connected to a limit block, the top of the base is provided with a limit groove for the limit block to move left and right, the side of the limit block is fixedly connected to a damper fixedly connected to the inner wall of the limit groove, the outer wall of the damper is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the side of the limit block and the inner wall of the limit groove.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model is designed with a debris removal component, which can drive the annular cleaning member to move and rotate on the outer wall of the pipeline for cleaning. The pipeline surface after cleaning can fit tightly with the porous thermal insulation sleeve, reducing the possibility of heat transfer and improving the overall thermal insulation effect and durability.
[0015] 2. The utility model designs an assembly component, through which the porous thermal insulation sleeve can be installed on the outer wall of the pipeline, and during the installation process, not only can the accuracy of the porous thermal insulation sleeve being aligned with the pipeline be improved, but also necessary compensation and stability can be provided when the porous thermal insulation sleeve moves. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure proposed by the utility model;
[0018] Figure 2 It is a side view and an enlarged structural schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the top plan structure proposed by the utility model;
[0020] Figure 4 This is a front view planar structure schematic diagram of the utility model.
[0021] In the figure: 1. base; 2. pipe; 3. porous thermal insulation sleeve; 4. vertical plate; 5. pipe seat; 6. debris removal component; 61. cylinder one; 62. partition; 63. threaded rod; 64. threaded ring; 65. mounting plate; 66. connecting rod; 67. annular cleaning piece; 7. fixing component; 71. fixed pipe ring; 72. rubber reinforcement; 73. positioning ring; 8. assembly component; 81. cylinder two; 82. U-shaped frame; 83. damper; 84. spring. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Porous thermal insulation sleeve is a material used for pipe insulation. It is usually made of porous materials such as glass fiber, rock wool, etc. It has good thermal insulation performance and lightweight characteristics. It is used to wrap the outside of the pipe to effectively reduce the heat exchange between the pipe surface and the environment, thereby saving energy and protecting the pipe from changes in external ambient temperature. When installing the porous thermal insulation sleeve, you need to use the installation equipment of the porous thermal insulation sleeve.
[0024] The existing device cannot clean the outer wall of the pipe before installing the porous thermal insulation sleeve on the outer wall of the pipe. The uncleaned pipe surface will form a thermal bridge, that is, heat can be transferred to the insulation material near the pipe surface through impurities and gaps, which will reduce the local thermal insulation performance of the insulation material and affect the overall thermal insulation effect of the pipe. Figure 1-Figure 4 The embodiment provides an installation device for a porous thermal insulation sleeve, including a base 1 and a pipe 2 and a porous thermal insulation sleeve 3 arranged on the top of the base 1.
[0025] refer to Figure 2-Figure 4As shown, a vertical plate 4 is provided on the top of the base 1, and a pipe mounting seat 5 matched with the porous thermal insulation sleeve 3 is fixedly connected to one side of the vertical plate 4 close to the porous thermal insulation sleeve 3, and one end of the porous thermal insulation sleeve 3 is sleeved inside the pipe mounting seat 5 to realize the positioning of the porous thermal insulation sleeve 3. A fixing assembly 7 for positioning the pipe 2 is provided at the top of the base 1. The fixing assembly 7 includes a fixing pipe ring 71 which is sleeved on the outer wall of the pipe 2. Two connecting rods 66 are slidably sleeved inside the fixing pipe ring 71. The inner wall of the fixing pipe ring 71 is fixedly connected with a rubber reinforcement 72 which is tightly attached to the outer wall of the pipe 2. The friction force of the annular cleaning piece 67 on the outer wall of the pipe 2 is less than the friction force of the rubber reinforcement 72 on the pipe 2. The pipe 2 is sleeved inside the rubber reinforcement 72 so that the pipe 2 will not loosen due to external forces. The outer wall of the fixing pipe ring 71 is rotatably connected with a positioning ring 73 which is fixedly connected to the top of the base 1. When the connecting rod 66 rotates, the fixing pipe ring 71 will rotate at the same time. The setting of the positioning ring 73 ensures that the position of the fixing pipe ring 71 will not move during the rotation process.
[0026] refer to Figure 2-Figure 4As shown, the existing device cannot clean the outer wall of the pipe 2 before the porous thermal insulation sleeve 3 is installed on the outer wall of the pipe 2. A thermal bridge will be formed on the uncleaned surface of the pipe 2, that is, heat can be conducted to the thermal insulation material near the surface of the pipe 2 through impurities and gaps, which will reduce the local thermal insulation performance of the thermal insulation material and affect the thermal insulation effect of the pipe 2 as a whole. In order to ensure that the porous thermal insulation sleeve 3 can effectively play the thermal insulation role, the following settings are made: a de-impurity component 6 for cleaning the outer wall of the pipe 2 is provided on the top of the base 1, and the de-impurity component 6 includes a cylinder 61 fixed on the base 1, and the telescopic end of the cylinder 61 is rotatably connected to a partition 62, and the end of the partition 62 away from the telescopic end of the cylinder 61 is fixedly connected to a threaded rod 63, the threaded rod 63 is a specific angle thread, and the spacing between the threads is large, and the outer wall of the threaded rod 63 is threadedly connected to the inner wall of the base 1 A fixedly connected threaded ring 64, one end of the threaded rod 63 away from the partition 62 is fixedly connected to a mounting plate 65, and one side of the mounting plate 65 away from the threaded rod 63 is symmetrically fixedly connected with two connecting rods 66, and one end of the two connecting rods 66 away from the mounting plate 65 is fixedly connected with an annular cleaning piece 67, and the pipe 2 is sleeved inside the annular cleaning piece 67. After the pipe 2 is fixed in the rubber reinforcement 72, the cylinder 61 is started, and the telescopic end of the cylinder 61 pulls the partition 62 forward to make the threaded rod 63 and the threaded ring 64 threadedly connected, causing the threaded rod 63 to move and rotate. The movement and rotation of the threaded rod 63 enables the two connecting rods 66 to realize the movement and rotation of the annular cleaning piece 67 on the outer wall of the pipe 2, so as to clean the surface of the pipe 2. After cleaning, the porous thermal insulation sleeve 3 can be tightly mounted on the pipe 2, effectively reducing the risk of heat transfer, thereby improving the thermal insulation effect and durability. The key advantage of this design is that it can ensure close contact between the porous thermal insulation sleeve 3 and the surface of the pipe 2, preventing air or impurities from affecting the insulation effect. Through the dynamic cleaning operation of the annular cleaning member 67, dirt and accumulation on the surface of the pipe 2 can be effectively removed, providing a clean and flat surface for the installation of the porous thermal insulation sleeve 3, which not only helps to improve the thermal insulation performance of the porous thermal insulation sleeve 3, but also extends the service life of the pipe 2.
[0027] refer to Figure 2-Figure 4As shown, an assembly component 8 for pulling the vertical plate 4 to move horizontally so that the porous thermal insulation sleeve 3 is installed on the outer wall of the pipe 2 is provided on the top of the base 1. The assembly component 8 includes a cylinder 2 81 fixed on the top of the base 1. The telescopic end of the cylinder 2 81 is fixedly connected with a U-shaped frame 82. The end of the U-shaped frame 82 away from the telescopic end of the cylinder 2 81 is fixedly connected to the side of the vertical plate 4. After the pipe 2 is cleaned, the cylinder 2 81 is started. The telescopic end of the cylinder 2 81 pulls the U-shaped frame 82 to move the vertical plate 4 until the porous thermal insulation sleeve 3 is installed on the outer wall of the pipe 2. The bottom of the vertical plate 4 is fixedly connected to a limit block, and the top of the base 1 is provided with a limit groove for the limit block to move left and right. The side of the limit block is fixedly connected to a damper 83 fixedly connected to the inner wall of the limit groove. The outer wall of the damper 83 is sleeved with a spring 84, and the two ends of the spring 84 are respectively fixedly connected to the side of the limit block and the inner wall of the limit groove. During the movement of the vertical plate 4, the spring 84 and the damper 83 will be squeezed. The spring 84 is used to provide a certain amount of elastic support and compensation, so that the porous thermal insulation sleeve 3 can be more accurately aligned with the pipe 2, thereby reducing problems caused by inaccurate positioning. The damper 83 is used to reduce or prevent the spread of vibration. When the vertical plate 4 moves, the damper 83 can provide stability and control to prevent excessive vibration or shaking, thereby ensuring that the porous thermal insulation sleeve 3 can maintain the accuracy of alignment with the pipe 2.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for installing a porous thermal insulation sleeve, comprising a base (1), a pipe (2) and a porous thermal insulation sleeve (3) arranged on the top of the base (1), characterized in that: The top of the base (1) is provided with a debris removal component (6) for cleaning the outer wall of the pipeline (2); The impurity removal component (6) comprises a cylinder (61) fixed on the base (1); the telescopic end of the cylinder (61) is rotatably connected to a partition (62); one end of the partition (62) away from the telescopic end of the cylinder (61) is fixedly connected to a threaded rod (63); the outer wall of the threaded rod (63) is threadedly connected to a threaded ring (64) fixedly connected to the inner wall of the base (1); one end of the threaded rod (63) away from the partition (62) is fixedly connected to a mounting plate (65); one side of the mounting plate (65) away from the threaded rod (63) is symmetrically fixedly connected to two connecting rods (66); one end of the two connecting rods (66) away from the mounting plate (65) is fixedly connected to an annular cleaning member (67); and the pipeline (2) is sleeved inside the annular cleaning member (67).
2. The installation device of the porous thermal insulation sleeve according to claim 1 is characterized in that: A fixing assembly (7) for positioning the pipe (2) is arranged on the top of the base (1), the fixing assembly (7) comprising a fixing pipe ring (71) sleeved on the outer wall of the pipe (2), and two connecting rods (66) are slidably sleeved inside the fixing pipe ring (71).
3. The installation device of the porous thermal insulation sleeve according to claim 2 is characterized in that: The inner wall of the fixed pipe ring (71) is fixedly connected to a rubber reinforcement piece (72) that is tightly attached to the outer wall of the pipeline (2), and the outer wall of the fixed pipe ring (71) is rotatably connected to a positioning ring (73) that is fixedly connected to the top of the base (1).
4. The installation device of the porous thermal insulation sleeve according to claim 1, characterized in that: A vertical plate (4) is provided on the top of the base (1), and a pipe mounting seat (5) adapted to the porous thermal insulation sleeve (3) is fixedly connected to one side of the vertical plate (4) close to the porous thermal insulation sleeve (3).
5. The installation device of the porous thermal insulation sleeve according to claim 1, characterized in that: The top of the base (1) is provided with an assembly component (8) for pulling the vertical plate (4) to move horizontally so that the porous thermal insulation sleeve (3) is installed on the outer wall of the pipeline (2). The assembly component (8) includes a second cylinder (81) fixed on the top of the base (1).
6. The installation device of the porous thermal insulation sleeve according to claim 5, characterized in that: The telescopic end of the second cylinder (81) is fixedly connected to a U-shaped frame (82), and one end of the U-shaped frame (82) away from the telescopic end of the second cylinder (81) is fixedly connected to the side of the vertical plate (4).
7. The installation device of the porous thermal insulation sleeve according to claim 4, characterized in that: The bottom of the vertical plate (4) is fixedly connected to a limit block, the top of the base (1) is provided with a limit slot for the limit block to move left and right, the side of the limit block is fixedly connected to a damper (83) fixedly connected to the inner wall of the limit slot, the outer wall of the damper (83) is sleeved with a spring (84), and the two ends of the spring (84) are respectively fixedly connected to the side of the limit block and the inner wall of the limit slot.