Roller device for reducing abrasion of anchor rod

By designing a roller device including rolling bearings, unidirectional bearings and transmission wheels, the sliding friction problem caused by inconsistent speed during anchor rolling is solved, and the surface quality of the anchor rod and the service life of the roller are improved.

CN222856289UActive Publication Date: 2025-05-13LUOYANG HENGNUO ANCHORING TECH CO LTD
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Patent Information

Application Number
CN202421774577.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-13
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

During the anchor rolling process, the feeding speed of the rolling mill is difficult to keep consistent with the roller feeding rotation speed, which leads to sliding friction between the anchor rod and the roller, causing wear on the anchor rod surface and affecting the processing quality.

Method used

A roller device is designed, which includes a roller shaft, a cylinder, a rolling bearing, a one-way bearing and a transmission wheel. Through the static friction of the one-way bearing, the anchor rod and the roller are kept synchronously moving during the rolling process to reduce sliding friction; after the rolling is completed, the transmission wheel drives the roller to actively rotate and continues to convey the anchor rod discharge.

Benefits of technology

It effectively reduces the wear of the anchor rod, improves the service life of the roller, and ensures the processing surface quality of the anchor rod.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222856289U_ABST
    Figure CN222856289U_ABST
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Abstract

The utility model relates to a roller device capable of reducing anchor rod abrasion in the technical field of anchor rod machining and conveying. The roller device comprises a roller shaft and a roller body which is arranged outside the roller shaft in a rolling and sleeving mode through a rolling bearing. A shaft sleeve is coaxially fixed to one end of the barrel, the outer wall of the shaft sleeve is sleeved with a one-way bearing, the outer wall of an outer ring of the one-way bearing is sleeved with a transmission wheel capable of being driven by an external driving device to rotate, and the driving rotation direction of the transmission wheel is the same as the rotation stopping direction of the one-way bearing. According to the roller device, the anchor rod can be supported and conveyed, and meanwhile, the abrasion of the anchor rod is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of anchor rod processing and transmission, in particular to a roller device for reducing anchor rod wear. Background Art

[0002] It is well known that during the rolling process of the anchor rod, due to its large aspect ratio, different numbers of rollers need to be set as support according to the length of the material to prevent the anchor rod from bending due to lack of support. At the same time, it can also eliminate the destructive force of the anchor rod on the thread rolling wheel. In order to ensure that after the rolling of the anchor rod is completed and the rolling mill no longer provides axial thrust, the rollers can actively roll and drive the anchor rod to continue to convey the material. Generally, the rollers are driven by an external drive device to keep rotating rapidly to drive the anchor rod to discharge. However, during the rolling process of the rolling mill, the feed speed of the rolling mill and the feed rotation speed of the rollers are affected by various factors and are difficult to keep consistent. Due to the speed difference, sliding friction will inevitably occur between the anchor rod and the rollers during this process, thereby causing wear on the surface of the anchor rod and affecting the surface quality of the anchor rod. Utility Model Content

[0003] In order to overcome the deficiencies in the background technology and solve the existing technical problems, the utility model discloses a roller device for reducing the wear of the anchor rod, which can reduce the wear of the anchor rod while ensuring the support and transmission of the anchor rod.

[0004] In order to achieve the above-mentioned invention object, the utility model adopts the following technical solutions:

[0005] A roller device for reducing anchor rod wear comprises a roller shaft and a cylinder body rollingly sleeved on the roller shaft via a rolling bearing; a sleeve is coaxially fixed to one end of the cylinder body, a one-way bearing is sleeved on the outer wall of the sleeve, a transmission wheel that can be driven to rotate by an external driving device is sleeved on the outer wall of the outer ring of the one-way bearing, and the driving rotation direction of the transmission wheel is the same as the locking direction of the one-way bearing.

[0006] Furthermore, bearing seats are fixed to the inner walls at both ends of the cylinder, and a rolling bearing is installed in each bearing seat.

[0007] Furthermore, the shaft sleeve is integrally connected with the corresponding bearing seat, and the corresponding end of the roller shaft is extended and inserted into the shaft sleeve through the gap.

[0008] Furthermore, the middle shaft of the roller shaft is expanded to form two step surfaces that respectively abut against the inner end faces of the inner rings of the two rolling bearings. The bearing seat connected to the shaft sleeve is provided with mounting grooves corresponding to the outer ends of the corresponding rolling bearings. The inner wall of the other bearing seat is provided with a retaining ring that abuts against the outer rings of the outer ends of the corresponding rolling bearings.

[0009] Furthermore, the shaft sleeve is connected to the inner ring of the one-way bearing via a first key.

[0010] Furthermore, the outer ring of the one-way bearing is connected to the transmission wheel via a second key.

[0011] Furthermore, the transmission wheel is configured to form a driven sprocket in a sprocket chain transmission pair.

[0012] Due to the adoption of the above-mentioned technical solution, the utility model has the following beneficial effects:

[0013] The utility model discloses a roller device for reducing anchor rod wear. During the rolling process, when the power for the axial movement of the anchor rod is provided by the rolling mill, the driving wheel does not provide power, and the inner ring of the one-way bearing, the sleeve and the cylinder body rotate along with the anchor rod supported by the cylinder body. Due to the effect of static friction, the linear speed of the cylinder body is consistent with the travel speed of the anchor rod, and no relative sliding occurs. When the rolling is completed, the driving wheel is driven to rotate, and the inner ring and the outer ring of the one-way bearing are locked, so the driving wheel can drive the cylinder body to actively rotate and continue to convey the anchor rod forward to discharge the material, so that the anchor rod rarely has sliding friction with the cylinder body during the entire rolling and discharging process, which greatly reduces the wear of the anchor rod, improves the service life of the cylinder body, and also ensures the processing surface quality of the anchor rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a cross-sectional schematic diagram of the implementation structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the transmission anchor rod of the utility model;

[0016] Figure 3 yes Figure 2 Schematic diagram of the left view structure.

[0017] In the figure: 1, roller; 2, sleeve; 3, cylinder; 4, rolling bearing; 5, first key; 6, second key; 7, transmission wheel; 8, one-way bearing; 9, bearing seat; 10, retaining ring. DETAILED DESCRIPTION

[0018] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right" and the like indicating directions or positional relationships, they are only corresponding to the drawings of the present invention, for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction:

[0019] Combined with Figure 1-3The roller device for reducing anchor wear comprises a roller shaft 1, and a cylinder body 3 which is rolled and sleeved on the outside of the roller shaft 1 through rolling bearings 4. Specifically, bearing seats 9 are fixed to the inner walls of both ends of the cylinder body 3, and rolling bearings 4 are installed in each bearing seat 9 to ensure stable support; a sleeve 2 is coaxially fixed to one end of the cylinder body 3, and the sleeve 2 is integrally connected with the corresponding bearing seat 9 as needed to ensure sufficient connection strength, and the corresponding end of the roller shaft 1 is extended and inserted into the sleeve 2 without affecting the relative rotation of the sleeve 2, and the roller shaft 1 is easy to disassemble and assemble; in addition, the middle shaft body of the roller shaft 1 is expanded to form two step surfaces which respectively contact the inner end faces of the inner rings of the two rolling bearings 4, and the bearing seat 9 connected to the sleeve 2 is provided with a mounting groove corresponding to the outer end of the corresponding rolling bearing 4, and the inner wall of the other bearing seat 9 is installed with a retaining ring 10 which contacts the outer ring of the outer end of the corresponding rolling bearing 4, which ensures stable installation and facilitates disassembly and assembly;

[0020] The outer wall of the sleeve 2 is provided with a one-way bearing 8, which is an existing part that can rotate freely in one direction and be locked in the other direction; as needed, the sleeve 2 is connected to the inner ring of the one-way bearing 8 by a first key 5 to ensure that the sleeve 2 and the inner ring of the one-way bearing 8 can be circumferentially fixed, and the end of the first key 5 can also be axially fixed by installing a retaining ring; the outer wall of the outer ring of the one-way bearing 8 is provided with a transmission wheel 7 that can be driven to rotate by an external driving device, and the transmission wheel 7 is configured to form a driven sprocket in a sprocket chain transmission pair, and is driven by a motor; as needed, the outer ring of the one-way bearing 8 is connected to the transmission wheel 7 by a second key 6 to ensure that the outer ring of the one-way bearing 8 and the transmission wheel 7 are circumferentially fixed, and the end of the second key 6 can also be axially fixed by installing a retaining ring; the driving rotation direction of the transmission wheel 7 is the same as the locking direction of the one-way bearing 8, so that once the transmission wheel 7 is actively rotated, it can drive the sleeve 2 and the cylinder 3 to rotate together.

[0021] In the roller device for reducing anchor rod wear of the utility model, during the rolling process, when the power for the axial movement of the anchor rod is provided by the rolling mill, the anchor rod is supported tangentially by the outer diameter of the cylinder 3. At this time, the driving wheel 7 does not provide power, the outer ring of the one-way bearing 8 and the driving wheel 7 are in a stationary state, and the inner ring of the one-way bearing 8, the sleeve 2 and the cylinder 3 rotate counterclockwise with the anchor rod. Due to the effect of static friction, the linear speed of the cylinder 3 is consistent with the travel speed of the anchor rod, and no relative sliding occurs. The effect of the one-way bearing 8 and the The same as ordinary bearings; when the anchor rod is rolled, the rolling mill no longer provides axial thrust, the driving wheel 7 is powered on, and is driven to rotate rapidly in the counterclockwise direction. At this time, due to the effect of inertia, the inner ring of the one-way bearing 8 moves clockwise relative to the outer ring, and the inner and outer rings of the one-way bearing 8 are locked. Then the driving wheel 7 can drive the cylinder 3 to rotate actively through the one-way bearing 8 and the sleeve 2, and continue to convey the anchor rod forward and discharge the material, so that the anchor rod rarely has sliding friction with the cylinder during the entire rolling and discharging process, thereby reducing the wear of the anchor rod.

[0022] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the content of the claims involved.

Claims

1. A roller device for reducing anchor rod wear, comprising a roller shaft (1), and a cylinder body (3) rollingly sleeved on the roller shaft (1) via a rolling bearing (4), wherein: A shaft sleeve (2) is coaxially fixed to one end of the cylinder (3); a one-way bearing (8) is sleeved on the outer wall of the shaft sleeve (2); a transmission wheel (7) that can be driven to rotate by an external driving device is sleeved on the outer wall of the outer ring of the one-way bearing (8); and the driving rotation direction of the transmission wheel (7) is the same as the locking direction of the one-way bearing (8).

2. The roller device for reducing anchor rod wear according to claim 1 is characterized in that: Bearing seats (9) are fixed to the inner walls at both ends of the cylinder (3), and a rolling bearing (4) is installed in each bearing seat (9).

3. The roller device for reducing anchor rod wear according to claim 2 is characterized in that: The shaft sleeve (2) is integrally connected to the corresponding bearing seat (9), and the corresponding end of the roller shaft (1) is extended and inserted into the shaft sleeve (2) through a gap.

4. The roller device for reducing anchor rod wear according to claim 3 is characterized in that: The middle shaft of the roller shaft (1) is expanded to form two step surfaces that respectively abut against the inner end surfaces of the inner rings of the two rolling bearings (4); a bearing seat (9) connected to the shaft sleeve (2) is provided with a mounting groove corresponding to the outer end of the corresponding rolling bearing (4) for insertion; and a retaining ring (10) is installed on the inner wall of the other bearing seat (9) for abutting against the outer ring of the outer end of the corresponding rolling bearing (4).

5. The roller device for reducing anchor rod wear according to claim 1 is characterized in that: The shaft sleeve (2) is connected to the inner ring of the one-way bearing (8) via a first key (5).

6. The roller device for reducing anchor rod wear according to claim 1 is characterized in that: The outer ring of the one-way bearing (8) is connected to the transmission wheel (7) via a second key (6).

7. The roller device for reducing anchor rod wear according to claim 1 is characterized in that: The transmission wheel (7) is configured to be able to form a driven sprocket in a sprocket chain transmission pair.