Appearance shaping device for copper anode plate
By designing the copper anode plate appearance shaping device, using a variety of mechanical devices and PLC controllers, the anode plate is quickly leveled and repaired, solving the problems of low passing rate and high labor intensity of the anode plate curved plate and mold leakage phenomena, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202421600272.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Due to copper mold quality problems and insufficient reserves in the smelter, the anode plate has curved plates and leaked molds, and the passing rate is low. The staff at work repairs in a high temperature and humidity environment in summer, which is very labor-intensive and prone to heatstroke.
A copper anode plate appearance shaping device is designed, including a plate receiving conveyor, a piece cutting device, a flip machine, a cross-transfer conveyor, a push plate push machine, a press plate, a secondary push plate push machine, a board turning device, a storage conveyor and a PLC controller. Through the combination of these devices, the rapid and safe leveling and repair of the anode plate is achieved.
It realizes rapid and safe leveling and repair of the anode plate, reduces labor intensity, improves the passing rate of the anode plate, and reduces the production pressure of the electrolytic plant.
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Figure CN222856329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a copper anode plate appearance shaping device, belonging to the technical field of copper anode plate processing equipment. Background Art
[0002] At present, due to the quality problems of copper molds and insufficient copper mold reserves, the anode plates produced by the smelter have serious bending and leaking problems, and the pass rate of anode plates is low. Usually, the anode furnace produces 1,750 anode plates per furnace, and about 150 anode plates need to be repaired, while the tilting furnace produces 1,050 anode plates per furnace, and about 50 anode plates need to be repaired. Among them, bent plates and leaking molds account for about 80%, and flash and burr plates account for about 20%. The staff on duty need to use the gap between furnaces to repair the anode plates. Each repair requires all staff behind the anode plate furnace (usually 6 people for the anode furnace and 4 people for the tilting furnace) to repair. However, in summer, the temperature is high and the humidity is high. The staff work outdoors with high labor intensity, and the staff are prone to heat stroke. In order to reduce the labor intensity of the staff on duty and improve the electrolytic production capacity, it is necessary to add a set of leveling and repair units specifically for bent plates and leaking molds to improve the pass rate of anode plates and relieve the production pressure of the electrolytic plant. Utility Model Content
[0003] The purpose of the utility model is to address the deficiencies in the prior art and propose a copper anode plate appearance shaping device, which solves the current problem of lack of a leveling and repairing unit for bent plates and leaky templates, improves the pass rate of anode plates, and reduces the labor intensity of staff.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A copper anode plate appearance shaping device, comprising a plate receiving conveyor, a sheet separating device, a plate turning machine, a transverse conveyor, a plate pushing machine, a plate pressing machine, a secondary plate pushing machine, a plate turning device, a storage conveyor and a PLC controller;
[0006] The plate receiving conveyor comprises a first chain conveyor driven by a motor, a first scissor lift is arranged below the rear end of the first chain conveyor, a plurality of anode plates are vertically stacked on the first scissor lift by a forklift, and then the anode plates are placed on the first chain conveyor by the first scissor lift, and a sheet splitting device is arranged at the front end of the first chain conveyor;
[0007] The slicing device is used to separate the anode plates on the chain conveyor and send them to the flipping machine, and the slicing device includes two fixed seats and a spiral swing cylinder; a connecting shaft is provided between the two fixed seats, the connecting shaft is rotatably connected to the fixed seat, two swing arms are provided on the connecting shaft, each swing arm is provided with a track, and a push rod is slidably connected to the track; the spiral swing cylinder is fixedly connected to the connecting shaft through a bracket, and the output shafts at both ends of the spiral swing cylinder are respectively connected to a rotating shaft, and the rotating shaft is rotatably connected to the relative swing arm, a crank connecting rod is provided on the rotating shaft, and the crank connecting rod is connected to the push rod, and the two swing arms are connected by a push rod, and one side of the push rod is connected to a pushing cylinder, and the pushing cylinder is fixedly installed on one side of the two fixed seats;
[0008] The plate turning machine comprises a concave bracket and a lifting material receiving fork, the bottom of the concave bracket is connected with a turning shaft, the turning shaft drives the concave bracket to rotate under the drive of the oil cylinder, and an L-shaped clamping block is respectively provided at the two ends of the top of the concave bracket; the lifting material receiving fork moves upward under the drive of the oil cylinder to lift the anode plate;
[0009] A plate pusher is arranged on one side of the plate turning machine, and the transverse conveyor is arranged above the plate turning machine and the plate pusher through a gantry. The transverse conveyor includes a clamp for grabbing anode plates, a self-propelled rail vehicle and a first lifting cylinder; the first lifting cylinder is installed on the self-propelled rail vehicle and connected to the clamp, and is used to drive the clamp to move up and down; the self-propelled rail vehicle is arranged on the gantry and moves along the crossbeam of the gantry;
[0010] The push plate machine includes a platform and a chain drive mechanism, wherein the chain drive mechanism is installed on the platform, a push plate pulley is arranged on the chain drive mechanism, the chain drive mechanism is driven by a motor and drives the push plate pulley to move, and a push claw is respectively arranged at both ends of the front part of the push plate pulley;
[0011] The plate pressing machine comprises a press, an upper anvil and a lower anvil, the lower anvil is connected to the platform of the plate pushing machine, the press is installed above the lower anvil through a bracket, the bottom of the press is connected to the upper anvil, and the press drives the upper anvil to move downward and close to the lower anvil;
[0012] The secondary plate pushing machine includes a trapezoidal table and a slide; the upper plane of the trapezoidal table is connected to the lower anvil, the slide is arranged above the inclined surface of the trapezoidal table, a pulley driven by an oil cylinder is arranged on the slide, a pawl is connected to the bottom of the pulley, the pulley reciprocates on the slide and drives the pawl to reciprocate, the pawl can extend between the upper anvil and the lower anvil and hook the ear of the anode plate, thereby driving the anode plate to move along the trapezoidal table, and flip to a vertical state after passing the inclined surface of the trapezoidal table, a guide rail is respectively arranged on both sides of the trapezoidal table, one end of the guide rail is connected to the lower anvil, and the other end extends to the plate turning device, the ear of the anode plate is placed on the guide rail and is guided to the plate turning device by the guide rail;
[0013] The plate turning device comprises a conveying pulley driven by an oil cylinder, a second lifting oil cylinder is arranged on the conveying pulley, a lifting frame is arranged below the conveying pulley, the second lifting oil cylinder is connected to the lifting frame and drives the lifting frame to move up and down, a rotating oil cylinder is arranged at the lower part of the lifting frame, the lower part of the rotating oil cylinder is connected to the rotating frame, the rotating oil cylinder drives the rotating frame to rotate, and L-shaped hooks are arranged at both ends of the rotating frame, and the hooks hook the ears of the anode plate from the outside to the inside;
[0014] The storage conveyor comprises a second chain conveyor driven by a motor, the front end of the second chain conveyor is located below one end of the plate turning device, the rotating frame delivers the anode plate to the second chain conveyor under the drive of the conveying pulley, a second scissor lift is arranged below the rear end of the second chain conveyor, and a limiting rod is arranged at the rear end of the second chain conveyor, and the limiting rod is used to limit the anode plate on the second scissor lift;
[0015] The PLC controller is used to control the operation of the plate receiving conveyor, the sheet splitting device, the plate turning machine, the transverse conveyor, the plate pushing machine, the plate pressing machine, the secondary plate pushing machine, the plate turning device and the storage conveyor.
[0016] The method for using the copper anode plate appearance shaping device comprises the following steps:
[0017] S1. The staff uses a forklift to fork up several anode plates stacked together and place them vertically on the first scissor lift, then controls the first scissor lift to descend so that the ears on both sides of the anode plates are placed on the first chain conveyor, and controls the first chain conveyor to deliver the anode plates to the slicing device;
[0018] S2, control the pushing cylinder of the slicing device to push the push rod forward and drive the swing arm to rotate toward the first chain conveyor side, then the spiral swing cylinder drives the crank connecting rod to move, and then drives the push rod to slide upward relative to the track through the crank connecting rod, so that the push rod passes through the ear of the anode plate to lift it up, then control the pushing cylinder to pull the push rod back and drive the swing arm to rotate toward the flipping machine side, so that the ear of the anode plate is placed on the L-shaped block at the top of the concave bracket of the flipping machine, then control the spiral swing cylinder to drive the crank connecting rod to move, and then drive the push rod to slide downward relative to the track through the crank connecting rod, so that the push rod releases the anode plate;
[0019] S3, control the concave bracket of the plate turning machine to rotate 90° so that the anode plate is placed horizontally on the lifting material receiving fork, then control the lifting material receiving fork to lift the anode plate upward, then control the self-propelled rail car of the transverse conveyor to move above the anode plate, control the first lifting cylinder to drive the clamp to move downward to the anode plate and grab the anode plate, then control the first lifting cylinder to drive the clamp to move upward, then control the self-propelled rail car to move above the platform of the plate pushing machine, then control the first lifting cylinder to drive the clamp to move downward and place the anode plate on the platform and then release the clamp, then control the first lifting cylinder to drive the clamp to move upward;
[0020] S4, control the chain drive mechanism of the push plate machine to drive the push plate pulley to move, so that the push claw on the push plate pulley pushes the anode plate on the platform to the lower anvil of the press, and then control the press to drive the upper anvil to move to the lower anvil and level the anode plate, press each anode plate 1 to 4 times, and then control the pulley of the secondary push plate machine to move toward the press side, and drive the pawl at the bottom of the pulley to extend into the lower anvil, at this time, the pawl passes over the ear of the anode plate and rebounds and hooks the anode plate, and then control the pulley to move toward the plate turning device side, the pawl moves with the pulley and drives the anode plate to pass through the trapezoidal table, and after passing the inclined surface of the trapezoidal table, it flips into a vertical state, and the ear of the anode plate is placed on the guide rail, and the pulley continues to move to drive the pawl to push the anode plate to the plate turning device;
[0021] S5. Control the conveying pulley to move to the anode plate so that the L-shaped hooks on both sides of the rotating frame hook the ears of the anode plate, then control the second lifting cylinder to drive the lifting frame and the rotating frame to move upward, and then control the rotating cylinder to drive the rotating frame to rotate 180° to complete the flipping of the anode plate, and then control the conveying pulley to move to the second chain conveyor of the storage conveyor, and then control the second lifting cylinder to drive the lifting frame and the rotating frame to move downward and place the ears of the anode plate on the second chain conveyor, control the second chain conveyor to send the anode plate to the second scissor lift, and the anode plates are stacked into a pile under the action of the limit rod, and then control the second scissor lift to lift the anode plate upward, and the staff will fork out the anode plate by forklift and send it to the warehouse for storage.
[0022] Furthermore, a first stop pin is provided at both sides of the rear end of the first chain conveyor, and the first stop pin is extended into the first chain conveyor under the drive of the hydraulic cylinder. The first stop pin extending into the first chain conveyor can prevent the anode plate from tipping over when the forklift is loading and unloading the anode plate.
[0023] Furthermore, a centering device is provided on both sides of the first scissor lift, and the centering device is provided with a push block, and the push block moves under the drive of the hydraulic cylinder. The push blocks of the centering devices on both sides synchronously push the anode plate inward to achieve the effect of centering the anode plate with the first chain conveyor, which is beneficial to the transportation of the anode plate.
[0024] Furthermore, a conveying track is provided on the crossbeam of the gantry, a conveying chain driven by a motor is arranged in the conveying track, and the self-propelled rail vehicle is arranged on the conveying chain, and the self-propelled rail vehicle is driven to move by the conveying chain.
[0025] Furthermore, an ear pressing component driven by an oil cylinder is respectively provided at both ends of one side of the upper anvil, and the ear pressing component is hinged to the upper anvil. The ear pressing component can be provided to flatten the ear of the anode plate.
[0026] Furthermore, three groups of ratchets are evenly arranged at the bottom of the pulley. The multiple groups of ratchets are arranged to move synchronously under the drive of the pulley, so that the anode plate can be pushed step by step.
[0027] Furthermore, a guide rod is provided at each end of the upper part of the lifting frame, and the guide rod passes through the conveying pulley. When the second lifting cylinder drives the lifting frame to move, the provided guide rod can keep the lifting frame moving vertically and align with the second lifting cylinder to prevent the lifting frame from deviating from the second lifting cylinder during movement.
[0028] Furthermore, a second stop pin is provided on both sides of the rear end of the second chain conveyor, and the second stop pin extends into the second chain conveyor under the drive of the hydraulic cylinder. The second stop pin can limit the anode plate, which is conducive to the stacking of the anode plate and prevents the anode plate from tipping over.
[0029] Compared with the prior art, this technical solution has the following beneficial effects:
[0030] The utility model can quickly and safely level and repair the anode plates by arranging a plate receiving conveyor, a slicing device, a plate turning machine, a transverse conveyor, a plate pushing machine, a press machine, a secondary plate pushing machine, a plate turning device and a storage conveyor and other devices for coordinated operation, so that the anode plates can be repaired automatically by machines instead of manual repair, thereby reducing labor intensity and improving the passing efficiency of the anode plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the copper anode plate appearance shaping device described in Example 3.
[0032] Figure 2 It is a schematic diagram of the plate receiving conveyor described in Example 3.
[0033] Figure 3 It is a schematic diagram of the slicing device described in Example 3.
[0034] Figure 4 It is a schematic diagram of the slicing device described in Example 3.
[0035] Figure 5 It is a schematic diagram of the flap machine described in Example 3, wherein the arrow indicates the rotation direction of the concave bracket.
[0036] Figure 6 It is a schematic diagram of the flipping machine described in Example 3.
[0037] Figure 7 It is a schematic diagram of the transverse conveyor described in Example 3.
[0038] Figure 8 Schematic diagram of the push plate machine described in Example 3.
[0039] Fig. 9 Schematic diagram of the plate pressing machine described in Example 3.
[0040] Fig.10 It is a schematic diagram of the pressing machine and the pushing machine described in Example 3.
[0041] Fig.11 It is a schematic diagram of the secondary push plate machine described in Example 3.
[0042] Fig.12 Schematic diagram of the plate turning device described in Example 3.
[0043] Fig.13 It is a schematic diagram of the storage conveyor described in Example 3.
[0044] Figure numerals: 1-plate conveyor, 11-first chain conveyor, 12-first scissor lift, 13-first stop pin, 14-centering device, 15-push block, 2-slicing device, 21-fixed seat, 22-connecting shaft, 23-swing arm, 24-track, 25-top rod, 26-spiral swing cylinder, 27-rotating shaft, 28-crank connecting rod, 29-push rod, 291-pushing cylinder, 3-turning machine, 31-concave bracket, 32-L-shaped block, 33-lifting material receiving fork, 4-transverse conveyor, 41-gantry, 42-clamp, 43-self-propelled rail car, 44-first lifting cylinder, 45-transmission track, 46-transmission chain , 5-push plate machine, 51-platform, 52-chain drive mechanism, 53-push plate pulley, 54-push claw, 6-press plate machine, 61-pressing machine, 62-upper anvil, 63-lower anvil, 64-ear pressing component, 7-secondary push plate machine, 71-trapezoidal table, 72-slide, 73-pulley, 74-pawl, 75-guide rail, 8-plate turning device, 81-conveyor pulley, 82-second lifting cylinder, 83-lifting frame, 84-rotating cylinder, 85-rotating frame, 86-hook, 87-guide rod, 9-storage conveyor, 91-second chain conveyor, 92-second scissor lift, 93-limit rod, 94-second stop pin, 10-anode plate. DETAILED DESCRIPTION
[0045] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but the present invention is not limited to the embodiments. The specific experimental conditions and methods not specified in the following embodiments are conventional methods commonly known to those skilled in the art.
[0046] Embodiment 1: A copper anode plate appearance shaping device, comprising a plate receiving conveyor 1, a sheet splitting device 2, a plate turning machine 3, a transverse conveyor 4, a plate pushing machine 5, a plate pressing machine 6, a secondary plate pushing machine 7, a plate turning device 8, a storage conveyor 9 and a PLC controller;
[0047] The plate receiving conveyor 1 comprises a first chain conveyor 11 driven by a motor, a first scissor lift 12 is arranged below the rear end of the first chain conveyor 11, a plurality of anode plates 10 are vertically stacked on the first scissor lift 12 by a forklift, and then the anode plates 10 are placed on the first chain conveyor 11 by the first scissor lift 12, and a slicing device 2 is arranged at the front end of the first chain conveyor 11;
[0048] The slicing device 2 is used to separate the anode plates 10 on the chain conveyor and send them to the plate turning machine 3. The slicing device 2 includes two fixed seats 21 and a spiral swing cylinder 26; a connecting shaft 22 is provided between the two fixed seats 21, and the connecting shaft 22 is rotatably connected to the fixed seat 21, and two swing arms 23 are provided on the connecting shaft 22, and each swing arm 23 is provided with a track 24, and a push rod 25 is slidably connected to the track 24; the spiral swing cylinder 26 is fixedly connected to the connecting shaft 22 through a bracket, and the output shafts at both ends of the spiral swing cylinder 26 are respectively connected to a rotating shaft 27, and the rotating shaft 27 is rotatably connected to the relative swing arm 23, and a crank connecting rod 28 is provided on the rotating shaft 27, and the crank connecting rod 28 is connected to the push rod 25, and the two swing arms 23 are connected by a push rod 29, and one side of the push rod 29 is connected to a push cylinder 291, and the push cylinder 291 is fixedly installed on one side of the two fixed seats 21;
[0049] The plate turning machine 3 includes a concave bracket 31 and a lifting material receiving fork 33. The bottom of the concave bracket 31 is connected to a turning shaft 27. The turning shaft 27 drives the concave bracket 31 to rotate under the drive of the oil cylinder. An L-shaped block 32 is provided at each end of the top of the concave bracket 31. The lifting material receiving fork 33 moves upward under the drive of the oil cylinder to lift the anode plate 10.
[0050] A plate pusher 5 is arranged on one side of the plate turning machine 3, and the transverse conveyor 4 is arranged above the plate turning machine and the plate pusher 5 through a gantry 41. The transverse conveyor 4 includes a clamp 42 for grabbing the anode plate 10, a self-propelled rail vehicle 43 and a first lifting cylinder 44; the first lifting cylinder 44 is installed on the self-propelled rail vehicle 43 and connected to the clamp 42, and is used to drive the clamp 42 to move up and down; the self-propelled rail vehicle 43 is arranged on the gantry 41 and moves along the crossbeam of the gantry 41;
[0051] The push plate machine 5 includes a platform 51 and a chain drive mechanism 52. The chain drive mechanism 52 is installed on the platform 51. A push plate pulley 53 is provided on the chain drive mechanism 52. The chain drive mechanism 52 is driven by a motor and drives the push plate pulley 53 to move. A push claw 54 is provided at each of the two ends of the front portion of the push plate pulley 53.
[0052] The plate press 6 comprises a press 61, an upper anvil 62 and a lower anvil 63, wherein the lower anvil 63 is connected to the platform 51 of the plate pusher 5, the press 61 is installed above the lower anvil 63 through a bracket, the bottom of the press 61 is connected to the upper anvil 62, and the press 61 drives the upper anvil 62 to move downward and be close to the lower anvil 63;
[0053] The secondary plate pusher 7 includes a trapezoidal table 71 and a slide 72; the upper plane of the trapezoidal table 71 is connected to the lower anvil plate 63, and the slide 72 is arranged above the inclined surface of the trapezoidal table 71. A pulley 73 driven by a cylinder is arranged on the slide 72, and a ratchet 74 is connected to the bottom of the pulley 73. The pulley 73 reciprocates on the slide 72 and is led to reciprocate by the ratchet 74. The ratchet 74 can extend between the upper anvil plate 62 and the lower anvil plate 63 and hook the ear of the anode plate 10, thereby driving the anode plate 10 to move along the trapezoidal table 71, and flip into a vertical state after passing the inclined surface of the trapezoidal table 71. A guide rail 75 is respectively provided on both sides of the trapezoidal table 71, one end of the guide rail 75 is connected to the lower anvil plate 63, and the other end extends to the plate turning device 8. The ear of the anode plate 10 is placed on the guide rail 75 and guided to the plate turning device 8 by the guide rail 75;
[0054] The plate turning device 8 comprises a conveying pulley 81 driven by an oil cylinder, a second lifting oil cylinder 82 is arranged on the conveying pulley 81, a lifting frame 83 is arranged below the conveying pulley 81, the second lifting oil cylinder 82 is connected to the lifting frame 83 and drives the lifting frame 83 to move up and down, a rotating oil cylinder 84 is arranged at the lower part of the lifting frame 83, the lower part of the rotating oil cylinder 84 is connected to a rotating frame 85, the rotating oil cylinder 84 drives the rotating frame 85 to rotate, and L-shaped hooks 86 are arranged at both ends of the rotating frame 85, and the hooks 86 hook the ears of the anode plate 10 from the outside to the inside;
[0055] The storage conveyor 9 includes a second chain conveyor 91 driven by a motor, the front end of the second chain conveyor 91 is located below one end of the plate turning device 8, the rotating frame 85 delivers the anode plate 10 to the second chain conveyor 91 under the drive of the conveying pulley 81, a second scissor lift 92 is arranged below the rear end of the second chain conveyor 91, and a limiting rod 93 is arranged at the rear end of the second chain conveyor 91, and the limiting rod 93 is used to limit the anode plate 10 on the second scissor lift 92;
[0056] The PLC controller is used to control the operation of the plate receiving conveyor 1, the sheet splitting device 2, the plate turning machine 3, the transverse conveyor 4, the plate pushing machine 5, the plate pressing machine 6, the secondary plate pushing machine 7, the plate turning device 8 and the storage conveyor 9.
[0057] The method for using the copper anode plate appearance shaping device described in this embodiment comprises the following steps:
[0058] S1. The staff uses a forklift to fork up several anode plates 10 stacked together and place them vertically on the first scissor lift 12, then controls the first scissor lift 12 to descend so that the ears on both sides of the anode plates 10 are placed on the first chain conveyor 11, and controls the first chain conveyor 11 to deliver the anode plates 10 to the slicing device 2;
[0059] S2, control the pushing cylinder 291 of the slicing device 2 to push the push rod 29 forward and drive the swing arm 23 to rotate toward the first chain conveyor 11 side, then the spiral swing cylinder 26 drives the crank connecting rod 28 to move, and then drives the push rod 25 to slide upward relative to the track 24 through the crank connecting rod 28, so that the push rod 25 passes through the ear of the anode plate 10 to lift it up, then control the pushing cylinder 291 to pull back the push rod 29 and drive the swing arm 23 to rotate toward the side of the flipping machine, so that the ear of the anode plate 10 is placed on the L-shaped block 32 at the top of the concave bracket 31 of the flipping machine 3, then control the spiral swing cylinder 26 to drive the crank connecting rod 28 to move, and then drive the push rod 25 to slide downward relative to the track 24 through the crank connecting rod 28, so that the push rod 25 releases the anode plate 10;
[0060] S3, control the concave bracket 31 of the plate turning machine 3 to rotate 90° so that the anode plate 10 is placed horizontally on the lifting material receiving fork 33, then control the lifting material receiving fork 33 to lift the anode plate 10 upwards, then control the self-propelled rail car 43 of the transverse conveyor 4 to move above the anode plate 10, control the first lifting cylinder 44 to drive the clamp 42 to move downward to the anode plate 10 and grab the anode plate 10, then control the first lifting cylinder 44 to drive the clamp 42 to move upwards, and then control the self-propelled rail car 43 to move above the platform 51 of the plate pushing machine 5, then control the first lifting cylinder 44 to drive the clamp 42 to move downwards and place the anode plate 10 on the platform 51 and then release the clamp 42, and then control the first lifting cylinder 44 to drive the clamp 42 to move upwards;
[0061] S4, control the chain drive mechanism 52 of the push plate machine 5 to drive the push plate pulley 53 to move, so that the push claw 54 on the push plate pulley 53 pushes the anode plate 10 on the platform 51 to the lower anvil 63 of the press 61, then control the press 61 to drive the upper anvil 62 to move to the lower anvil 63 and level the anode plate 10, each anode plate 10 is pressed 1 to 4 times, and then control the pulley 73 of the secondary push plate machine 7 to move to the side of the press 61, and drive the ratchet at the bottom of the pulley 73 74 extends into the lower anvil 63, at which time the pawl 74 passes over the ear of the anode plate 10 and then rebounds and hooks the anode plate 10, then the pulley 73 is controlled to move toward the plate turning device 8, the pawl 74 moves with the pulley 73 and drives the anode plate 10 to pass through the trapezoidal platform 71, and after passing the inclined surface of the trapezoidal platform 71, it turns into a vertical state, and the ear of the anode plate 10 is placed on the guide rail 75, and the pulley 73 continues to move to drive the pawl 74 to push the anode plate 10 to the plate turning device 8;
[0062] S5, control the conveying pulley 81 to move to the anode plate 10, so that the L-shaped hooks 86 on both sides of the rotating frame 85 hook the ears of the anode plate 10, then control the second lifting cylinder 82 to drive the lifting frame 83 and the rotating frame 85 to move upward, and then control the rotating cylinder 84 to drive the rotating frame 85 to rotate 180° so that the anode plate 10 is turned over, and then control the conveying pulley 81 to move to the second chain conveyor 91 of the storage conveyor 9, and then control the second lifting cylinder 82 to drive the lifting frame 83 and the rotating frame 85 to move downward and place the ears of the anode plate 10 on the second chain conveyor 91, control the second chain conveyor 91 to send the anode plate 10 to the second scissor lift 92, and under the action of the limit rod 93, the anode plates 10 are stacked into a pile, and then control the second scissor lift 92 to lift the anode plate 10 upward, and the staff will fork out the anode plate 10 by forklift and send it to the warehouse for storage;
[0063] The working pressure of the press in the device described in this embodiment is adjusted within the range of 100 tons to 500 tons, and 60 boards can be processed per hour.
[0064] Example 2: The copper anode plate appearance shaping device described in this example is different from the device described in Example 1 only in that a first stop pin 13 is respectively provided on both sides of the rear end of the first chain conveyor 11, and the first stop pin 13 is extended into the first chain conveyor 11 under the drive of the hydraulic cylinder. The first stop pin 13 extending into the first chain conveyor 11 can prevent the anode plate 10 from tipping over when the forklift is loading and unloading the anode plate 10; a centering device 14 is respectively provided on both sides of the first scissor lift 12, and the centering device 14 is provided with a push block 15, and the push block 15 moves under the drive of the hydraulic cylinder, and the push blocks 15 of the centering devices 14 on both sides synchronously push the anode plate 10 inward to achieve the effect of centering the anode plate 10 with the first chain conveyor 11, which is beneficial to the transportation of the anode plate 10.
[0065] Embodiment 3: The copper anode plate appearance shaping device described in this embodiment is different from the device described in Embodiment 2 only in that a conveying track 45 is provided on the crossbeam of the gantry 41, a conveying chain 46 driven by a motor is arranged in the conveying track 45, the self-propelled rail vehicle 43 is arranged on the conveying chain 46, and the self-propelled rail vehicle 43 is driven to move by the conveying chain 46; an ear pressing component 64 driven by a cylinder is respectively provided at both ends of one side of the upper anvil plate 62, the ear pressing component 64 is hinged to the upper anvil plate 62, and the ear pressing component 64 is provided to flatten the ear of the anode plate 10; three groups of ratchets 74 are evenly arranged at the bottom of the pulley 73, and a plurality of groups of ratchets 74 are provided to move synchronously under the drive of the pulley 73, which can The anode plate 10 is pushed in batches in a step-by-step manner; a guide rod 87 is respectively provided at both ends of the upper part of the lifting frame 83, and the guide rod 87 passes through the conveying pulley 81. When the second lifting cylinder 82 drives the lifting frame 83 to move, the provided guide rod 87 can keep the lifting frame 83 moving vertically and align with the second lifting cylinder 82 to prevent the lifting frame 83 and the second lifting cylinder 82 from offsetting during the movement; a second stop pin 94 is respectively provided on both sides of the rear end of the second chain conveyor 91, and the second stop pin 94 extends into the second chain conveyor 91 under the drive of the hydraulic cylinder, and the second stop pin 94 can limit the anode plate 10, which is beneficial to the stacking of the anode plates 10 and prevents the anode plates 10 from tipping over.
[0066] The present invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all within the scope defined by the claims of this application.
Claims
1. A copper anode plate appearance shaping device, characterized in that: It comprises a plate receiving conveyor (1), a plate splitting device (2), a plate turning machine (3), a transverse conveyor (4), a plate pushing machine (5), a plate pressing machine (6), a secondary plate pushing machine (7), a plate turning device (8), a storage conveyor (9) and a PLC controller; The plate receiving conveyor (1) comprises a first chain conveyor (11) driven by a motor, a first scissor lift (12) is arranged below the rear end of the first chain conveyor (11), a plurality of anode plates (10) are vertically stacked on the first scissor lift (12) by a forklift, and then the first scissor lift (12) places the anode plates (10) on the first chain conveyor (11), and a sheet splitting device (2) is arranged at the front end of the first chain conveyor (11); The slicing device (2) is used to separate the anode plates (10) on the chain conveyor and send them to the plate turning machine (3). The slicing device (2) comprises two fixed seats (21) and a spiral swing cylinder (26). A connecting shaft (22) is provided between the two fixed seats (21). The connecting shaft (22) is rotatably connected to the fixed seat (21). Two swing arms (23) are provided on the connecting shaft (22). Each swing arm (23) is provided with a track (24). A push rod (25) is slidably connected to the track (24). The spiral swing cylinder (26) is provided with a connecting shaft (22). 6) fixedly connected to the connecting shaft (22) through a bracket, the output shafts at both ends of the spiral swing cylinder (26) are respectively connected to a rotating shaft (27), the rotating shaft (27) is rotatably connected to the opposite swing arm (23), a crank connecting rod (28) is provided on the rotating shaft (27), the crank connecting rod (28) is connected to the push rod (25), the two swing arms (23) are connected through a push rod (29), one side of the push rod (29) is connected to a pushing cylinder (291), and the pushing cylinder (291) is fixedly installed on one side of the two fixed seats (21); The plate turning machine (3) comprises a concave bracket (31) and a lifting material receiving fork (33); the bottom of the concave bracket (31) is connected to a turning shaft (27); the turning shaft (27) drives the concave bracket (31) to rotate under the drive of the oil cylinder; an L-shaped clamping block (32) is respectively provided at the two ends of the top of the concave bracket (31); the lifting material receiving fork (33) moves upward under the drive of the oil cylinder to lift the anode plate (10); A plate pusher (5) is arranged on one side of the plate turning machine (3); the transverse conveyor (4) is arranged above the plate turning machine and the plate pusher (5) via a gantry (41); the transverse conveyor (4) comprises a clamp (42) for grabbing the anode plate (10), a self-propelled rail vehicle (43) and a first lifting cylinder (44); the first lifting cylinder (44) is installed on the self-propelled rail vehicle (43) and connected to the clamp (42) for driving the clamp (42) to move up and down; the self-propelled rail vehicle (43) is arranged on the gantry (41) and moves along the crossbeam of the gantry (41); The push plate machine (5) comprises a platform (51) and a chain drive mechanism (52), wherein the chain drive mechanism (52) is mounted on the platform (51), a push plate pulley (53) is arranged on the chain drive mechanism (52), the chain drive mechanism (52) is driven by a motor and drives the push plate pulley (53) to move, and a push claw (54) is respectively arranged at both ends of the front part of the push plate pulley (53); The plate pressing machine (6) comprises a press (61), an upper anvil (62) and a lower anvil (63); the lower anvil (63) is connected to the platform (51) of the plate pushing machine (5); the press (61) is installed above the lower anvil (63) via a bracket; the bottom of the press (61) is connected to the upper anvil (62); the press (61) drives the upper anvil (62) to move downward and approach the lower anvil (63); The secondary push plate machine (7) comprises a trapezoidal table (71) and a slideway (72); the upper plane of the trapezoidal table (71) is connected to the lower anvil (63); the slideway (72) is arranged above the inclined surface of the trapezoidal table (71); a pulley (73) driven by an oil cylinder is arranged on the slideway (72); a ratchet (74) is connected to the bottom of the pulley (73); the pulley (73) reciprocates on the slideway (72) and drives the ratchet (74) to reciprocate; the ratchet (74) can extend into the upper anvil (63) 2) and the lower anvil (63) and hook the ear of the anode plate (10), thereby driving the anode plate (10) to move along the trapezoidal platform (71), and flip into a vertical state after passing the inclined surface of the trapezoidal platform (71), and a guide rail (75) is provided on both sides of the trapezoidal platform (71), one end of the guide rail (75) is connected to the lower anvil (63), and the other end extends to the plate flipping device (8), the ear of the anode plate (10) is placed on the guide rail (75) and guided to the plate flipping device (8) through the guide rail (75); The plate turning device (8) comprises a conveying pulley (81) driven by an oil cylinder, wherein a second lifting oil cylinder (82) is provided on the conveying pulley (81), a lifting frame (83) is provided below the conveying pulley (81), the second lifting oil cylinder (82) is connected to the lifting frame (83) and drives the lifting frame (83) to move up and down, a rotating oil cylinder (84) is provided below the lifting frame (83), the lower part of the rotating oil cylinder (84) is connected to a rotating frame (85), the rotating oil cylinder (84) drives the rotating frame (85) to rotate, and L-shaped hooks (86) are provided at both ends of the rotating frame (85), and the hooks (86) hook the ears of the anode plate (10) from the outside to the inside; The storage conveyor (9) comprises a second chain conveyor (91) driven by a motor, the front end of the second chain conveyor (91) is located below one end of the plate turning device (8), the rotating frame (85) conveys the anode plate (10) to the second chain conveyor (91) under the drive of the conveying pulley (81), a second scissor lift (92) is arranged below the rear end of the second chain conveyor (91), and a limiting rod (93) is arranged at the rear end of the second chain conveyor (91), and the limiting rod (93) is used to limit the anode plate (10) on the second scissor lift (92); The PLC controller is used to control the operation of the plate receiving conveyor (1), the plate splitting device (2), the plate turning machine (3), the transverse conveyor (4), the plate pushing machine (5), the plate pressing machine (6), the secondary plate pushing machine (7), the plate turning device (8) and the storage conveyor (9).
2. The copper anode plate appearance shaping device according to claim 1, characterized in that: A first stop pin (13) is respectively provided on both sides of the rear end of the first chain conveyor (11); the first stop pin (13) extends into the first chain conveyor (11) under the drive of a hydraulic cylinder.
3. The copper anode plate appearance shaping device according to claim 1, characterized in that: A centering device (14) is respectively provided on both sides of the first scissor lift (12), and the centering device (14) is provided with a push block (15), and the push block (15) moves under the drive of a hydraulic cylinder.
4. The copper anode plate appearance shaping device according to claim 1, characterized in that: A conveying track (45) is provided on the crossbeam of the gantry (41), a conveying chain (46) driven by a motor is arranged in the conveying track (45), and the self-propelled rail vehicle (43) is arranged on the conveying chain (46), and the self-propelled rail vehicle (43) is driven to move by the conveying chain (46).
5. The copper anode plate appearance shaping device according to claim 1, characterized in that: One end of one side of the upper anvil (62) is provided with an ear-pressing component (64) driven by an oil cylinder, respectively; the ear-pressing component (64) is hinged to the upper anvil (62).
6. The copper anode plate appearance shaping device according to claim 1, characterized in that: Three groups of ratchet claws (74) are evenly arranged at the bottom of the pulley (73).
7. The copper anode plate appearance shaping device according to claim 1, characterized in that: A guide rod (87) is respectively provided at both ends of the upper portion of the lifting frame (83), and the guide rod (87) passes through the conveying pulley (81).
8. The copper anode plate appearance shaping device according to claim 1, characterized in that: A second stop pin (94) is respectively provided on both sides of the rear end of the second chain conveyor (91), and the second stop pin (94) extends into the second chain conveyor (91) under the drive of a hydraulic cylinder.