Rapid cooling device for aluminum alloy pin shaft forgings

By designing a quick cooling device for aluminum alloy pin forgings including cooling box, slider, electric telescopic rod, clamping plate, jet plate and connecting pipe, the problem of uneven air drying is solved, and the all-round air drying and cooling of forgings is achieved, and the cooling efficiency and safety are improved.

CN222856642UActive Publication Date: 2025-05-13QINGDAO DELIXIN MASCH CO LTD
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Patent Information

Application Number
CN202421718694.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the air-drying process of the existing aluminum alloy pin forgings, the lower end surface of the forging comes into contact with the support plate, preventing the arrival of cooling air flow, resulting in uneven air drying and inability to cool effectively.

Method used

A quick cooling device for aluminium alloy pin shaft forgings is designed, using cooling box, slider, electric telescopic rod, clamping plate, jet plate and connecting pipe and other components. The clamping plate is driven to contact with the forging through the electric telescopic rod, and the jet plate slides and jet airflow to achieve all-round air drying and cooling.

Benefits of technology

The all-round air-drying and cooling of forgings is achieved, avoiding the problem of uneven air-drying and improving cooling efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The rapid cooling device comprises a cooling box, the upper end of the cooling box is open, a sliding plate is connected into the cooling box in a sliding mode, a plurality of sets of through holes are formed in the outer wall of the sliding plate in a penetrating mode, a reciprocating lead screw is connected with an air injection plate through a connecting mechanism, and the air injection plate is connected into the cooling box in a sliding mode. And a connecting pipe is mounted on the outer wall of the air injection plate. The air injection plate is driven to slide back and forth in the cooling box, air flow is evenly sprayed to the forge piece, the clamped forge piece can be driven to rotate by matching with rotation of the electric telescopic rod, the forge piece is air-dried in all directions by matching with the sliding air injection plate while automatic spin-drying is achieved, water stains on the surface of the forge piece can be rapidly air-dried, and the forge piece can be rapidly cooled. And the problem that due to the fact that the lower end face of the forge piece makes contact with the supporting plate, cooling airflow is prevented from reaching the part, the part of the forge piece cannot be effectively cooled, and air drying is uneven can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging production, in particular to a rapid cooling device for aluminum alloy pin forgings. Background Art

[0002] Aluminum alloy pin forging is a pin made of aluminum alloy material, which is processed by forging process. Forging is a metal hot working process, which forms the metal material into the desired shape and size in a plastic state by hammering or pressure.

[0003] A Chinese utility model with authorization announcement number CN213729167U discloses a rapid cooling device for automobile forging processing. When in use, the device controls the operation of an air pump to blow air through the vents connected to the air guide grooves, thereby quickly drying water stains on the surface of the forging. However, in actual use, when the forging is being dried, its lower end face contacts with a support plate, and during the drying process, the cooling airflow is prevented from reaching this area, resulting in this part of the forging being unable to be effectively cooled, resulting in uneven drying. Therefore, it is necessary to redesign the rapid cooling device for aluminum alloy pin forgings to address the above-mentioned problem. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a rapid cooling device for aluminum alloy pin forgings.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rapid cooling device for aluminum alloy pin forgings comprises a cooling box, the upper end of which is open, a slide plate is slidably connected inside the cooling box, a plurality of through holes are penetrated through the outer wall of the slide plate, two groups of electric telescopic rods are rotatably connected to the inner wall of the cooling box, the ends of the two groups of electric telescopic rods are fixedly connected to clamping plates, two groups of side plates are fixedly connected to the upper end surface of the cooling box, a reciprocating screw is rotatably connected between the two groups of side plates, the reciprocating screw is connected to a jet plate through a connecting mechanism, the jet plate is slidably connected to the inside of the cooling box, and a connecting pipe is installed on the outer wall of the jet plate.

[0007] Preferably, the connecting mechanism comprises a screw sleeve threadedly connected to the threaded section of the reciprocating screw, and the jet plate is fixedly connected to the lower end of the screw sleeve.

[0008] Preferably, a limit rod is fixedly connected between the two groups of side plates, and the lead screw sleeve is slidably connected to the outer wall of the limit rod.

[0009] Preferably, the cooling box and a group of side panels and side walls thereof are rotatably connected to a transmission wheel 1 and a transmission wheel 2 respectively, and the transmission wheel 1 is connected to the transmission wheel 2 through a transmission belt.

[0010] Preferably, the transmission wheel 1 is coaxially fixedly connected to the adjacent electric telescopic rod, and the transmission wheel 2 is coaxially fixedly connected to the reciprocating screw.

[0011] Preferably, a servo motor is fixedly connected to the outer wall of one group of the side panels, and the end of the output shaft of the servo motor is coaxially fixedly connected to the reciprocating screw.

[0012] The utility model has the following beneficial effects:

[0013] 1. The utility model drives the jet plate to slide back and forth inside the cooling box to spray the air flow evenly to the forgings. With the rotation of the electric telescopic rod, the clamped forgings can be driven to rotate. While drying by themselves, the forgings can be dried in all directions with the sliding jet plate. Not only can the water stains on the surface of the forgings be dried quickly, but also the lower end face of the forgings can be prevented from contacting with the support plate, preventing the cooling air flow from reaching this part of the forging, resulting in the inability to effectively cool this part of the forging, thereby causing the problem of uneven drying.

[0014] 2. The utility model realizes rapid cooling of the aluminum alloy pin forging by injecting cooling water into the cooling box. At the same time, through the design of the electric telescopic rod and the clamping plate, the forging can be stably clamped during the cooling process, avoiding the movement or slipping of the forging during the cooling process, thereby improving the cooling efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the rapid cooling device for aluminum alloy pin forgings proposed by the utility model;

[0016] Figure 2 for Figure 1 Section view.

[0017] Figure 3 for Figure 1 Schematic diagram of the structure of the screw sleeve, jet plate and connecting pipe.

[0018] In the figure: 1. cooling box; 2. slide plate; 3. side plate; 4. transmission wheel 1; 5. transmission wheel 2; 6. transmission belt; 7. reciprocating screw; 8. limit rod; 9. electric telescopic rod; 10. clamping plate; 11. screw sleeve; 12. jet plate; 13. connecting pipe; 14. servo motor. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-3A rapid cooling device for aluminum alloy pin forgings comprises a cooling box 1, the upper end of the cooling box 1 is open, a slide plate 2 is slidably connected to the cooling box 1, and a plurality of through holes are provided on the outer wall of the slide plate 2. Two sets of electric telescopic rods 9 are rotatably connected to the inner wall of the cooling box 1, and the ends of the two sets of electric telescopic rods 9 are fixedly connected to a clamping plate 10, and two sets of side plates 3 are fixedly connected to the upper end surface of the cooling box 1, and a reciprocating screw 7 is rotatably connected between the two sets of side plates 3. The reciprocating screw 7 is connected to a jet plate 12 through a connecting mechanism, and the jet plate 12 is slidably connected to the inside of the cooling box 1, and the connecting mechanism comprises a screw sleeve 11 threadedly connected to the threaded section of the reciprocating screw 7, and the jet plate 12 is fixedly connected to the lower end of the screw sleeve 11, and a connecting pipe 13 is installed on the outer wall of the jet plate 12.

[0021] With the help of the extension of the telescopic ends of the two sets of electric telescopic rods 9, the clamping plate 10 is driven to contact the outer wall of the aluminum alloy pin shaft forging until it fits with the outer wall to achieve the purpose of clamping it. When air-drying, the rotation of the electric telescopic rod 9 can be used in conjunction with the sliding jet plate 12 to air-dry it in all directions, and the jet plate 12 is connected to an external air pump through a connecting pipe 13.

[0022] A limit rod 8 is fixedly connected between the two groups of side panels 3, and a screw sleeve 11 is slidably connected to the outer wall of the limit rod 8. The cooling box 1 and the side walls of one group of side panels 3 are respectively rotatably connected with a transmission wheel 1 4 and a transmission wheel 2 5. The transmission wheel 1 4 is connected to the transmission wheel 2 5 through a transmission belt 6. The transmission wheel 1 4 is coaxially fixedly connected to the adjacent electric telescopic rod 9, and the transmission wheel 2 5 is coaxially fixedly connected to the reciprocating screw 7. A servo motor 14 is fixedly connected to the outer wall of one group of side panels 3, and the end of the output shaft of the servo motor 14 is coaxially fixedly connected to the reciprocating screw 7. It should be noted that the forging can be clamped and fixed when it is cooled, and the electric telescopic rod 9 does not rotate at this time.

[0023] In the utility model, the specific function of the device is as follows: first, the aluminum alloy pin shaft forging is placed in the cooling box 1, and cooling water is injected into the cooling box 1 to achieve the purpose of rapid cooling. After the cooling is completed, the clamping plate 10 is driven to contact the outer wall of the aluminum alloy pin shaft forging by extending the two sets of electric telescopic rods 9 until it fits with the outer wall to achieve clamping. Then, the servo motor 14 is started, and its output shaft drives the reciprocating screw 7 to rotate, and then drives the jet plate 12 to slide back and forth inside the cooling box 1. The connecting pipe 13 on the outer wall of the jet plate 12 is connected to the external air pump, so that the air flow can be evenly sprayed to the forging.

[0024] At the same time, the transmission wheel 1 4 and the transmission wheel 2 5 are arranged in cooperation to drive the electric telescopic rod 9 to rotate, and synchronously drive the clamped forging to rotate, and at the same time of self-drying, cooperate with the sliding air jet plate 12 to achieve all-round air drying of the forging. In this way, not only can the water stains on the surface of the forging be quickly dried, but also the problem of uneven air drying can be avoided because the lower end surface of the forging is in contact with the support plate, preventing the cooling air flow from reaching this part of the forging, resulting in the inability to effectively cool this part of the forging.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rapid cooling device for aluminum alloy pin forgings, comprising a cooling box (1), characterized in that: The upper end of the cooling box (1) is open, a slide plate (2) is slidably connected inside the cooling box (1), a plurality of through holes are formed through the outer wall of the slide plate (2), two groups of electric telescopic rods (9) are rotatably connected to the inner wall of the cooling box (1), the ends of the two groups of electric telescopic rods (9) are fixedly connected to clamping plates (10), the upper end surface of the cooling box (1) is fixedly connected to two groups of side plates (3), a reciprocating screw (7) is rotatably connected between the two groups of side plates (3), the reciprocating screw (7) is connected to an air jet plate (12) through a connecting mechanism, the air jet plate (12) is slidably connected inside the cooling box (1), and a connecting pipe (13) is installed on the outer wall of the air jet plate (12).

2. The aluminum alloy pin forging rapid cooling device according to claim 1 is characterized in that: The connection mechanism comprises a screw sleeve (11) threadedly connected to a threaded section of a reciprocating screw (7), and the jet plate (12) is fixedly connected to the lower end of the screw sleeve (11).

3. The aluminum alloy pin forging rapid cooling device according to claim 2 is characterized in that: A limiting rod (8) is fixedly connected between the two groups of side plates (3), and the lead screw sleeve (11) is slidably connected to the outer wall of the limiting rod (8).

4. The aluminum alloy pin forging rapid cooling device according to claim 3 is characterized in that: The cooling box (1) and the side walls of a group of side panels (3) are rotatably connected to a transmission wheel 1 (4) and a transmission wheel 2 (5), respectively. The transmission wheel 1 (4) is connected to the transmission wheel 2 (5) via a transmission belt (6).

5. The aluminum alloy pin forging rapid cooling device according to claim 4, characterized in that: The transmission wheel 1 (4) is coaxially fixedly connected to the adjacent electric telescopic rod (9), and the transmission wheel 2 (5) is coaxially fixedly connected to the reciprocating screw (7).

6. The aluminum alloy pin forging rapid cooling device according to claim 5, characterized in that: A servo motor (14) is fixedly connected to the outer wall of one group of the side plates (3), and the end of the output shaft of the servo motor (14) is coaxially fixedly connected to the reciprocating screw (7).

Citation Information

Patent Citations

  • Rapid cooling device for automobile forge piece machining

    CN213729167U