Punching device for prestressed anchorage device machining

By designing a prestressed anchor processing and drilling device including a water storage tank, a liquid pump, a rotating gear disk and a hydraulic cylinder, the problems of high replacement cost and low functionality of existing drilling devices are solved, and efficient processing and drilling of anchors of different specifications are achieved.

CN222856773UActive Publication Date: 2025-05-13XINJIN SANQIAO PRESTRESSING FORCE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421583009.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-13
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing drilling device is costly to replace during use, and can only be processed on anchors of the same specification, resulting in reduced functionality.

Method used

A prestressed anchor processing hole punching device is designed, including a workbench, dustproof assembly, clamping unit and hole punching unit. The device realizes cooling and dust prevention during the drilling process of the anchor through the cooperation of the water storage tank, liquid pump, mobile bracket, limit rod and soft connection pipe; through the cooperation of the water guide tank body, drive motor, screw rod, limit slide rod and rotating gear disc, the fixing and angle adjustment of anchors of different specifications can be achieved; through the cooperation of the load-bearing bracket, hydraulic cylinder, mounting bracket, drive motor and drill bit, hole drilling of the anchor is achieved.

Benefits of technology

This device not only reduces replacement costs, can process anchors of different specifications, improves functionality, and improves hole drilling efficiency through cooling and dust prevention.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222856773U_ABST
    Figure CN222856773U_ABST
Patent Text Reader

Abstract

The utility model discloses a punching device for prestressed anchorage device processing, which relates to the technical field of anchorage device processing, is suitable for punching during prestressed anchorage device processing, and comprises a workbench, the dustproof assembly is arranged on the outer surface of the workbench and used for falling dust; the clamping unit is arranged on the upper surface of the workbench and used for fixing; and the punching unit is arranged on the upper surface of the workbench and used for punching, and the clamping unit comprises an adjusting assembly arranged on the upper surface of the workbench and a placing assembly arranged on the outer surface of the adjusting assembly. According to the prestressed anchorage device machining and punching device, the water guide groove body, the first driving motor, the lead screw, the limiting sliding rod, the moving table and the containing assembly are matched with one another, so that different anchorage devices can be conveniently fixed, and therefore the prestressed anchorage device machining and punching device can machine anchorage devices of different specifications; and through mutual cooperation of a bearing support, a third hydraulic cylinder, a mounting support, a third driving motor and a drill bit, the anchorage device can be conveniently punched.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of anchor processing, in particular to a prestressed anchor processing and punching device. Background Art

[0002] Prestressed anchor is an anchor used for prestressing concrete in the process of engineering construction. When in use, the anchor needs to be pre-installed and positioned, and then the concrete is poured so that it is embedded in both ends of the concrete. The prestressed anchor includes an anchor ring and a clip. The anchor ring is provided with multiple conical holes. During the processing of the anchor ring, it is necessary to drill holes first and then expand or other mechanical processing methods to process the drilled holes into conical holes.

[0003] In the prior art, a patent document with publication number CN217890294U proposes a drilling device for the production of prestressed anchors, including a base, a clamping mechanism and a replaceable multi-head drilling device, wherein the multi-head drilling device is provided with a plurality of chucks with the same rotation direction, and the multi-head drilling device includes a gear mounting plate, wherein a first gear and a second gear are rotatably connected in the gear mounting plate, and the second gear is rotatably connected to the center of the gear mounting plate, and a fixed shaft is also integrally formed on the upper side of the bottom surface of the gear mounting plate, and a third gear is rotatably connected to the fixed shaft.

[0004] In order to solve the problem of high replacement cost of existing drilling devices during use, the existing technology is to use a multi-head drilling device with multiple chucks with the same rotation direction, so that the multi-head drilling device only needs to use common right-hand drill bits when in use, and therefore does not require specially customized drill bits, thereby being able to reduce the production cost. However, there may still be a situation where the drilling device can only process anchors of the same specification during use, which in turn leads to a reduction in the functionality of the drilling device. Utility Model Content

[0005] The purpose of the utility model is to provide a prestressed anchor processing and punching device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A prestressed anchor processing and punching device, suitable for punching holes during prestressed anchor processing, comprises a workbench; a dustproof component arranged on the outer surface of the workbench for reducing dust; a clamping unit arranged on the upper surface of the workbench for fixing; and a punching unit arranged on the upper surface of the workbench for punching holes, wherein the clamping unit comprises an adjusting component arranged on the upper surface of the workbench and a placing component arranged on the outer surface of the adjusting component, and the punching unit comprises a lifting component arranged on the upper surface of the workbench and a punching component arranged on the outer surface of the lifting component.

[0008] A further improvement of the technical solution of the utility model is that the dustproof component includes a water tank, the bottom surface of the water tank is fixedly connected to the upper surface of the workbench, one side of the water tank is detachably connected to a liquid pump detachably connected to the upper surface of the workbench, the output end of the liquid pump is detachably connected to a soft connecting pipe, the outer surface of the soft connecting pipe is fixedly connected to a movable bracket, and the outer surface of the movable bracket is slidably connected to a limit rod detachably connected to the outer surface of the clamping unit.

[0009] By adopting the above technical solution, the cooperation of the water tank, the liquid pump, the mobile bracket, the limit rod and the soft connecting pipe can facilitate cooling during the anchor drilling process and play a role in dust prevention.

[0010] A further improvement of the technical solution of the utility model is that the adjusting component includes a water guide trough body, the bottom surface of the water guide trough body is fixedly connected to the upper surface of the workbench, the side surface of the water guide trough body is detachably connected to a driving motor 1, the driving end of the driving motor 1 is fixedly connected to a screw rod rotatably connected to the inner wall of the water guide trough body, the outer surface of the screw rod is threadedly connected to a moving platform, and the inner wall of the moving platform is slidably connected to a limiting sliding rod detachably connected to the inner wall of the water guide trough body.

[0011] By adopting the above technical solution, the position of the placement component in the horizontal direction can be conveniently adjusted by using the cooperation of the water guide trough body, the driving motor 1, the screw rod, the limit slide rod and the moving platform.

[0012] A further improvement of the technical solution of the utility model is that the placement component includes a rotating gear plate, the bottom surface of the rotating gear plate is rotatably connected to the upper surface of the movable platform, the upper surface of the rotating gear plate is detachably connected to a limiting groove body, the upper surface of the rotating gear plate is detachably connected to a hydraulic cylinder 1, and the driving end of the hydraulic cylinder 1 is detachably connected to a rubber clamp.

[0013] A further improvement of the technical solution of the utility model lies in that: the outer surface of the movable platform is detachably connected to a support frame 1, the top of the support frame 1 is detachably connected to a drive motor 2, the driving end of the drive motor 2 is detachably connected to a drive gear rotatably connected to the outer surface of a rotating gear plate, the outer surface of the movable platform is detachably connected to a support frame 2, the outer surface of the support frame 2 is detachably connected to a hydraulic cylinder 2, and the telescopic end of the hydraulic cylinder 2 is detachably connected to a limit plate movably engaged with the outer surface of the rotating gear plate.

[0014] By adopting the above technical scheme, the angle of the anchor can be adjusted as needed by cooperating with the rotating gear plate, hydraulic cylinder 1, limit groove body, support frame 1, drive motor 2, drive gear, support frame 2, hydraulic cylinder 2 and limit plate, and the anchor can be fixed during the anchor processing process.

[0015] A further improvement of the technical solution of the utility model is that the lifting assembly includes a load-bearing bracket, the bottom surface of the load-bearing bracket is fixedly connected to the upper surface of the workbench, the upper surface of the load-bearing bracket is detachably connected to a hydraulic cylinder three, and the telescopic end of the hydraulic cylinder three is detachably connected to a mounting bracket.

[0016] A further improvement of the technical solution of the utility model is that the punching assembly includes a drive motor three, the bottom surface of the drive motor three is detachably connected to the outer surface of the mounting bracket, and the driving end of the drive motor three is detachably connected to a drill bit.

[0017] By adopting the above technical solution, the anchor can be easily drilled by using the cooperation of the load-bearing bracket, the hydraulic cylinder three, the mounting bracket, the drive motor three and the drill bit.

[0018] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0019] 1. The utility model provides a prestressed anchor processing and drilling device, which adopts the cooperation of a water storage tank, a liquid pump, a movable bracket, a limit rod and a soft connecting pipe to facilitate cooling during the anchor drilling process and play a role in dust prevention.

[0020] 2. The utility model provides a prestressed anchor processing and punching device, which can conveniently fix different anchors by using the cooperation of a water guide trough body, a driving motor, a screw rod, a limit slide rod, a moving platform and a placement component, so that the prestressed anchor processing and punching device can process anchors of different specifications.

[0021] 3. The utility model provides a prestressed anchor processing and drilling device, which can facilitate drilling holes in the anchor by using the cooperation of a load-bearing bracket, a hydraulic cylinder, a mounting bracket, a drive motor and a drill bit, thereby increasing the functionality of the prestressed anchor processing and drilling device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a front structural schematic diagram of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the clamping unit of the utility model;

[0025] Figure 4 This is a schematic diagram of the placement component structure of the utility model;

[0026] Figure 5 It is a schematic diagram of the punching unit structure of the utility model.

[0027] In the figure: 1. workbench; 2. dustproof component; 21. water storage tank; 22. liquid pump; 23. mobile bracket; 24. limit rod; 25. soft connecting pipe; 3. clamping unit; 31. water guide trough body; 32. driving motor 1; 33. screw rod; 34. limit slide rod; 35. mobile table; 36. placement component; 361. rotating gear plate; 362. limit trough body; 363. hydraulic cylinder 1; 364. support frame 1; 365. driving motor 2; 366. driving gear; 367. support frame 2; 368. hydraulic cylinder 2; 369. limit plate; 4. punching unit; 41. load-bearing bracket; 42. hydraulic cylinder 3; 43. mounting bracket; 44. driving motor 3; 45. drill bit. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below in conjunction with the embodiments:

[0029] Example 1

[0030] like Figure 1-5As shown, the utility model provides a prestressed anchor processing and punching device, including a workbench 1; a dustproof component 2 arranged on the outer surface of the workbench 1 for dust reduction; a clamping unit 3 arranged on the upper surface of the workbench 1 for fixing; and a punching unit 4 arranged on the upper surface of the workbench 1 for punching, the clamping unit 3 includes an adjustment component arranged on the upper surface of the workbench 1 and a placement component 36 arranged on the outer surface of the adjustment component, the punching unit 4 includes a lifting component arranged on the upper surface of the workbench 1 and a punching component arranged on the outer surface of the lifting component, the dustproof component 2 includes a water storage tank 21, the bottom surface of the water storage tank 21 is connected to the workbench 1 is fixedly connected to the upper surface of the workbench 1, one side of the water tank 21 is detachably connected with a liquid pump 22 which is detachably connected to the upper surface of the workbench 1, the output end of the liquid pump 22 is detachably connected with a soft connecting pipe 25, the outer surface of the soft connecting pipe 25 is fixedly connected with a movable bracket 23, the outer surface of the movable bracket 23 is slidably connected with a limiting rod 24 which is detachably connected to the outer surface of the clamping unit 3, when the punching unit 4 punches holes for the anchor, by starting the liquid pump 22, the water inside the water tank 21 is pumped into the soft connecting pipe 25 and sprayed out, thereby cooling the anchor during the drilling process and playing a role in dust prevention.

[0031] Example 2

[0032] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the adjustment component includes a water guide trough body 31, the bottom surface of the water guide trough body 31 is fixedly connected to the upper surface of the workbench 1, the side of the water guide trough body 31 is detachably connected to a driving motor 32, the driving end of the driving motor 32 is fixedly connected to a screw rod 33 rotatably connected to the inner wall of the water guide trough body 31, the outer surface of the screw rod 33 is threadedly connected to a moving platform 35, the inner wall of the moving platform 35 is slidably connected to a limiting slide rod 34 detachably connected to the inner wall of the water guide trough body 31, and the placement component 36 includes a rotating gear The bottom surface of the rotating gear plate 361 is rotatably connected to the upper surface of the moving platform 35, the upper surface of the rotating gear plate 361 is detachably connected to the limiting groove 362, the upper surface of the rotating gear plate 361 is detachably connected to a hydraulic cylinder 1 363, the driving end of the hydraulic cylinder 1 363 is detachably connected to a rubber clamp, the outer surface of the moving platform 35 is detachably connected to a support frame 1 364, the top of the support frame 1 364 is detachably connected to a driving motor 2 365, and the driving end of the driving motor 2 365 is detachably connected to a driving motor 365 rotatably connected to the outer surface of the rotating gear plate 361. The outer surface of the movable platform 35 is detachably connected with a support frame 367, and the outer surface of the support frame 367 is detachably connected with a hydraulic cylinder 368. The telescopic end of the hydraulic cylinder 368 is detachably connected with a limit plate 369 movably connected to the outer surface of the rotating gear plate 361. When it is necessary to punch a hole in the anchor, the anchor to be processed is first placed inside the limit groove 362, and then the hydraulic cylinder 363 is started to drive the rubber clamp to clamp and fix the anchor, and then the drive motor 32 is started, and the drive end of the drive motor 32 drives the screw rod 33 to rotate, and then The movable platform 35 is driven to move in the horizontal direction under the limit of the limit slide bar 34, so as to adjust the position of the anchor inside the limit groove 362. After it is adjusted to the appropriate position, the anchor is punched by the punching unit 4. When the angle of the anchor needs to be adjusted during the processing, the anchor is driven to rotate by starting the drive motor 2 365, cooperating with the drive gear 366 and the rotating gear plate 361. After it is adjusted to the appropriate position, the hydraulic cylinder 2 368 is started to cooperate with the limit plate 369 to limit the rotating gear plate 361, so as to prevent the rotating gear plate 361 from rotating during the processing of the anchor and affecting the punching efficiency.

[0033] Example 3

[0034] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the lifting component includes a load-bearing bracket 41, the bottom surface of the load-bearing bracket 41 is fixedly connected to the upper surface of the workbench 1, the upper surface of the load-bearing bracket 41 is detachably connected to a hydraulic cylinder three 42, the telescopic end of the hydraulic cylinder three 42 is detachably connected to a mounting bracket 43, the punching component includes a driving motor three 44, the bottom surface of the driving motor three 44 is detachably connected to the outer surface of the mounting bracket 43, the driving end of the driving motor three 44 is detachably connected to a drill bit 45, when the anchor is fixed, by starting the hydraulic cylinder three 42, the telescopic end of the hydraulic cylinder three 42 drives the mounting bracket 43 to rise and fall, and then starting the driving motor three 44 drives the drill bit 45 to rotate, thereby drilling holes in the anchor, during the processing of the anchor, the drill bit 45 can be removed as needed, and then drill bits 45 of different specifications can be replaced to process different anchors.

[0035] The working principle of the prestressed anchor processing and punching device is described in detail below.

[0036] like Figure 1-5 As shown, when it is necessary to punch a hole in the anchor, first place the anchor to be processed inside the limiting groove 362, then start the hydraulic cylinder 1 363 to drive the rubber clamp to clamp and fix the anchor, and then start the drive motor 1 32, and the drive end of the drive motor 1 32 drives the screw rod 33 to rotate, thereby driving the movable platform 35 to move in the horizontal direction under the limit of the limiting slide bar 34, so as to adjust the position of the anchor inside the limiting groove 362. After adjusting to the appropriate position, the anchor is punched by the punching unit 4. When the angle of the anchor needs to be adjusted during the processing, the drive motor 2 365 is started, and the drive gear 366 and the rotating gear plate 361 are cooperated to drive the anchor to rotate. After adjusting to the appropriate position, the hydraulic cylinder 2 is started again. 368 cooperates with the limit plate 369 to limit the rotating gear disk 361, so as to prevent the rotating gear disk 361 from rotating during the processing of the anchor and affecting the drilling efficiency. After the anchor is fixed, the hydraulic cylinder three 42 is started, and the telescopic end of the hydraulic cylinder three 42 drives the mounting bracket 43 to rise and fall, and then the drive motor three 44 is started to drive the drill bit 45 to rotate, and then the anchor is drilled. During the processing of the anchor, the drill bit 45 can be disassembled as needed, and then the drill bits 45 of different specifications can be replaced to process different anchors. During the drilling of the anchor, the water inside the water tank 21 is pumped into the soft connecting pipe 25 by starting the liquid pump 22 and sprayed out, so as to cool the anchor during the drilling process and play a role in dust prevention.

[0037] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A prestressed anchor processing and punching device, suitable for punching holes during prestressed anchor processing, comprising a workbench (1); A dustproof component (2) disposed on the outer surface of the workbench (1) for reducing dust; A clamping unit (3) disposed on the upper surface of the workbench (1) for fixing; and a punching unit (4) arranged on the upper surface of the workbench (1) for punching holes, characterized in that: The clamping unit (3) comprises an adjusting component arranged on the upper surface of the workbench (1) and a placing component (36) arranged on the outer surface of the adjusting component, and the punching unit (4) comprises a lifting component arranged on the upper surface of the workbench (1) and a punching component arranged on the outer surface of the lifting component.

2. A prestressed anchor processing and punching device according to claim 1, characterized in that: The dustproof component (2) comprises a water tank (21), the bottom surface of the water tank (21) is fixedly connected to the upper surface of the workbench (1), one side of the water tank (21) is detachably connected to a liquid pump (22) detachably connected to the upper surface of the workbench (1), the output end of the liquid pump (22) is detachably connected to a soft connecting pipe (25), the outer surface of the soft connecting pipe (25) is fixedly connected to a movable bracket (23), and the outer surface of the movable bracket (23) is slidably connected to a limit rod (24) detachably connected to the outer surface of the clamping unit (3).

3. A prestressed anchor processing and punching device according to claim 1, characterized in that: The regulating assembly comprises a water guide trough body (31), the bottom surface of the water guide trough body (31) is fixedly connected to the upper surface of the workbench (1), the side surface of the water guide trough body (31) is detachably connected to a driving motor (32), the driving end of the driving motor (32) is fixedly connected to a screw rod (33) rotatably connected to the inner wall of the water guide trough body (31), the outer surface of the screw rod (33) is threadedly connected to a moving platform (35), and the inner wall of the moving platform (35) is slidably connected to a limiting sliding rod (34) detachably connected to the inner wall of the water guide trough body (31).

4. A prestressed anchor processing and punching device according to claim 3, characterized in that: The placement assembly (36) comprises a rotating gear plate (361), the bottom surface of the rotating gear plate (361) is rotatably connected to the upper surface of the moving platform (35), the upper surface of the rotating gear plate (361) is detachably connected to a limiting groove (362), the upper surface of the rotating gear plate (361) is detachably connected to a hydraulic cylinder 1 (363), and the driving end of the hydraulic cylinder 1 (363) is detachably connected to a rubber clamp.

5. A prestressed anchor processing and punching device according to claim 3, characterized in that: The outer surface of the movable platform (35) is detachably connected to a support frame 1 (364), the top of the support frame 1 (364) is detachably connected to a drive motor 2 (365), the drive end of the drive motor 2 (365) is detachably connected to a drive gear (366) rotatably connected to the outer surface of a rotating gear plate (361), the outer surface of the movable platform (35) is detachably connected to a support frame 2 (367), the outer surface of the support frame 2 (367) is detachably connected to a hydraulic cylinder 2 (368), and the telescopic end of the hydraulic cylinder 2 (368) is detachably connected to a limit plate (369) movably engaged with the outer surface of the rotating gear plate (361).

6. A prestressed anchor processing and punching device according to claim 1, characterized in that: The lifting assembly comprises a load-bearing bracket (41), the bottom surface of the load-bearing bracket (41) is fixedly connected to the upper surface of the workbench (1), the upper surface of the load-bearing bracket (41) is detachably connected to a hydraulic cylinder three (42), and the telescopic end of the hydraulic cylinder three (42) is detachably connected to a mounting bracket (43).

7. A prestressed anchor processing and punching device according to claim 6, characterized in that: The punching assembly comprises a driving motor three (44), the bottom surface of the driving motor three (44) is detachably connected to the outer surface of the mounting bracket (43), and the driving end of the driving motor three (44) is detachably connected to a drill bit (45).

Citation Information

Patent Citations

  • Drilling device for prestressed anchorage device production

    CN217890294U