Continuous cutting device with protective structure
By designing a continuous cutting device with a protective structure, using an electric telescopic rod and a hydraulic cylinder to drive the cutting blade, combined with an electric heating wire and a spray mechanism, the continuous automatic cutting of the rubber tube is realized, solving the problems of cutting discontinuously and debris splashing in the prior art, improving production efficiency and finished product quality, and ensuring the safety of operators.
Patent Information
- Application Number
- CN202421845098.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing cutting devices adopt manual cutting, which has the risk of debris splashing and the continuous cutting of rubber tubes cannot be achieved, resulting in low production efficiency.
A continuous cutting device with a protective structure is designed, using an electric telescopic rod and hydraulic cylinder to drive the cutting blade, combined with an electric heating wire and a spray mechanism, to realize continuous automatic cutting of the rubber tube, and collect debris through a protective cover and a chip collector to ensure the safety of the operator.
The continuous automatic cutting of rubber pipes is realized, production efficiency is improved, operator safety is ensured, and the cutting effect and finished product quality are optimized through electric heating wire and spraying mechanism.
Smart Images

Figure CN222856831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of gun barrel gasket seals, in particular to a continuous cutting device with a protective structure. Background Art
[0002] The gun barrel is an important part of military vehicles such as tanks. Its main function is to store and fire ammunition. The gun barrel is generally composed of a barrel, a base, a sight and other parts. The barrel is the main part of the gun barrel and is used to fire ammunition. The base is a part that supports the barrel and is usually made of metal. The sight is used to help the gunner determine the position and distance of the target and improve shooting accuracy. In military operations, the gun barrel plays a vital role and is an important part of the army's combat effectiveness.
[0003] The gun barrel sealing gasket is a sealing element used inside the gun barrel, which mainly plays the role of sealing, preventing leakage, and reducing wear. Gun barrel sealing gaskets are usually made of rubber, polytetrafluoroethylene, graphite and other materials. The corresponding materials are selected according to the model and purpose of the gun barrel. Its shape and size can refer to relevant drawings and standards. When using the gun barrel sealing gasket, it is necessary to ensure that it is installed correctly and tightened in place to avoid leakage and other problems that affect the normal use and performance of the gun barrel.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The existing cutting devices generally adopt a manual cutting method, and during the cutting process, debris will be generated and splashed outward, which can easily endanger the personal safety of the operator; 2. The existing cutting devices generally adopt a manual cutting method, which fails to cut the rubber tube continuously, thereby reducing production efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a continuous cutting device with a protective structure, so as to solve the problem that the existing cutting device proposed in the above background technology generally adopts a manual cutting method, and during the cutting process, debris will splash outward, which is easy to endanger the personal safety of the operator, and the existing cutting device generally adopts a manual cutting method, and fails to continuously cut the rubber tube, thereby reducing the production efficiency. To achieve the above purpose, the utility model provides the following technical solutions: a continuous cutting device with a protective structure, comprising a base, a fixing plate is welded on one side of the top of the base, an electric telescopic rod is clamped inside the fixing plate, a tightening mechanism is provided at the driving end of the electric telescopic rod, the top of the tightening mechanism is abutted against the inner wall of the end of the rubber tube, and the bottom of the other end of the rubber tube is fitted with a U-shaped knife groove, a protective cover is provided on the other side of the top of the base, and a collection box is slidably connected to the inner wall of the protective cover, and a chip collection box is provided at the bottom end of the protective cover, and a spray mechanism is provided on the left and right sides of the top of the base, and a support frame is provided on the side of the protective cover close to the U-shaped knife groove, and a cutting mechanism is vertically penetrated in the middle of the top of the support frame.
[0006] Further preferably, a guide groove is provided in the middle of the top of the base, and a plurality of electric heating wires are provided in the inner wall interlayer of the guide groove.
[0007] Further preferably, the tightening mechanism consists of a connecting disk, a miniature telescopic rod and a butt head, wherein the connecting disk is arranged at the driving end of the electric telescopic rod, the miniature telescopic rod is annularly penetrated through the interior of the connecting disk, and the butt head is arranged at the driving end of the miniature telescopic rod.
[0008] Further preferably, a through groove is provided in the middle of the top of the protective cover, and a metal mesh plate is embedded in the bottom opening of the collection box.
[0009] Further preferably, the cutting mechanism consists of a hydraulic cylinder, a connecting plate and a cutting blade, wherein the driving end of the hydraulic cylinder vertically penetrates the middle of the top of the support frame and is screwed to the top of the connecting plate, and the cutting blade is arranged at the bottom of the connecting plate.
[0010] Further preferably, the spray mechanism consists of a support frame, a water inlet pipe, a water return pipe and a spray pipe, wherein the support frame is threadedly connected to the left and right sides of the top of the base, the return pipe is sleeved on the inner wall of the support frame, the spray pipe is inserted on one side of the return pipe, and the water inlet pipe is arranged on the outer wall of one side of the return pipe.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, the electric heating wire and the spraying mechanism are started at the same time, and the rubber tube placed in the guide groove is preheated to enhance the hardness and toughness of the rubber tube. At the same time, clean water is sprayed on the rubber tube to cool down and dissipate heat, prevent the temperature from being too high, and ensure the optimization of the heating effect. The electric telescopic rod pushes the tightening mechanism to extend it into the end of the rubber tube, and then a plurality of micro-telescopic rods are started at the same time through the external controller to extend it outward and drive the abutment provided at the top thereof to contact and tighten with the inner wall of the end of the rubber tube, thereby realizing the limitation of the position of the rubber tube and ensuring that the rubber tube will not shake at will during the pushing and sliding process. During this period, the electric telescopic rod will keep pushing the rubber tube to move forward intermittently to the top of the U-shaped knife groove, so that the cutting blade, driven by the hydraulic cylinder, performs a continuous automatic cutting operation on the rubber tube placed on the top of the U-shaped knife groove.
[0013] In the utility model, the hydraulic cylinder pushes the cutting blade downward through the through slot opened on the top of the protective cover and performs a cutting operation on the rubber tube. The cut rubber sealing ring will fall into the interior of the collection box directly below it under the action of gravity, and the debris generated in the cutting process will splash outward and be blocked by the cover wall of the protective cover, so that it can only pass downward through the mesh holes opened on the surface of the metal mesh plate and fall into the interior of the chip collection box provided directly below the collection box for collection, thereby ensuring the personal safety of the operator during the cutting process. After completing the cutting operation of a whole rubber tube, the operator can manually pull the collection box to slide it out from the interior of the protective cover and take out the sealing rubber ring therefrom, and the chip collection box can perform regular centralized cleaning of the debris collected therein. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional rod structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the tightening mechanism of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the spray mechanism of the utility model;
[0019] Figure 6 This is a schematic diagram of the protective cover structure of the utility model.
[0020] In the figure: 1. base; 101. guide groove; 102. electric heating wire; 2. fixing plate; 3. electric telescopic rod; 4. tightening mechanism; 401. connecting plate; 402. micro telescopic rod; 403. butt; 5. rubber tube; 6. U-shaped knife groove; 7. protective cover; 701. through groove; 8. collection box; 801. metal mesh plate; 9. chip collection box; 10. spray mechanism; 1001. support frame; 1002. water diversion pipe; 1003. return pipe; 1004. spray pipe; 11. support frame; 12. cutting mechanism; 1201. hydraulic cylinder; 1202. connecting plate; 1203. cutting blade. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 6 The utility model provides a technical solution: a continuous cutting device with a protective structure, including a base 1, a fixing plate 2 is welded on one side of the top of the base 1, an electric telescopic rod 3 is clamped inside the fixing plate 2, a tightening mechanism 4 is provided at the driving end of the electric telescopic rod 3, the top of the tightening mechanism 4 is abutted against the inner wall of the end of a rubber tube 5, and a U-shaped knife groove 6 is fitted at the bottom of the other end of the rubber tube 5, a protective cover 7 is provided on the other side of the top of the base 1, a collecting box 8 is slidably connected to the inner wall of the protective cover 7, a chip collection box 9 is provided at the bottom end of the protective cover 7, a spray mechanism 10 is provided on the left and right sides of the top of the base 1, a supporting frame 11 is provided on the side of the protective cover 7 close to the U-shaped knife groove 6, and a cutting mechanism 12 is vertically penetrated through the middle of the top of the supporting frame 11.
[0023] In this embodiment, Figure 1 and Figure 2As shown, a guide groove 101 is provided in the middle of the top of the base 1, and a plurality of electric heating wires 102 are provided in the inner wall interlayer of the guide groove 101; it should be noted that before using the cutting device in the utility model, the operator needs to place the rubber tube 5 inside the guide groove 101, and then use the electric telescopic rod 3 to push the tightening mechanism 4 into the inner wall of one end of the rubber tube 5 and tighten it thereto, thereby completing the position limitation of the rubber tube 5 to prevent it from shaking at will during the continuous cutting process, and then the operator continues to drive the electric telescopic rod 3 to push the entire rubber tube 5 along the guide groove 101. The inner wall of the groove 101 slides toward the cutting mechanism 12, which is convenient for continuous automatic cutting. At the same time, the electric heating wire 102 arranged in the inner wall interlayer of the guide groove 101 is operated by an external controller to heat it up and preheat the inner wall of the guide groove 101 and the rubber tube 5 placed inside the guide groove 101, so as to improve the hardness and toughness of the rubber tube 5 and enhance the cutting effect and accuracy. At the same time, when the cutting mechanism 12 is used to cut the preheated rubber tube 5, the deformation and stress of the rubber tube 5 during the cutting process can also be reduced, thereby improving the quality and stability of the finished product.
[0024] In this embodiment, Figure 3 and Figure 4 As shown, the tightening mechanism 4 is composed of a connecting disk 401, a micro telescopic rod 402 and a butt 403, wherein the connecting disk 401 is arranged at the driving end of the electric telescopic rod 3, the micro telescopic rod 402 is annularly penetrated inside the connecting disk 401, and the butt 403 is arranged at the driving end of the micro telescopic rod 402; it should be noted that before using the cutting device in the utility model, the operator needs to place the entire rubber tube 5 inside the guide groove 101, and then start the electric telescopic rod 3 through an external controller, so that its driving end begins to extend toward the direction of the rubber tube 5, and drives its driving The tightening mechanism 4 provided at the end is moved together to approach the end of the rubber tube 5 until the tightening mechanism 4 is extended into the end of the rubber tube 5 and then stops. At this time, the operator once again starts the several micro-telescopic rods 402 that are annularly penetrating through the inside of the connecting disk 401 through the external controller to extend them outward, thereby driving the abutment 403 provided at the top thereof to contact and tighten with the inner wall of the end of the rubber tube 5, thereby realizing the limitation of the position of the rubber tube 5, ensuring that it will not shake arbitrarily and shift in position during the pushing and sliding process of the electric telescopic rod 3, thereby affecting its cutting operation.
[0025] In this embodiment, Figure 2 and Figure 6As shown, a through slot 701 is provided in the middle of the top of the protective cover 7, and a metal mesh plate 801 is embedded in the bottom opening of the collection box 8; it should be noted that when the operator starts the hydraulic cylinder 1201 to push the cutting blade 1203 screwed thereto to move downward, the cutting blade 1203 passes through the through slot 701 provided on the top of the protective cover 7 and moves downward to cut the rubber tube 5, and the cut rubber sealing ring will fall into the interior of the collection box 8 directly below it under the action of gravity, and the rubber sealing ring generated during the cutting process will be cut into the rubber tube 5 by the rubber sealing ring 1203. The debris splashes outward and is blocked by the wall of the protective cover 7, so it can only pass downward through the mesh holes opened on the surface of the metal mesh plate 801 and fall into the interior of the chip collection box 9 arranged just below the collection box 8 for collection, thereby ensuring the personal safety of the operator during the cutting process. After completing the cutting operation of a whole rubber tube 5, the operator can manually pull the collection box 8 to slide it out from the inside of the protective cover 7 and take out the sealing rubber ring from it. The chip collection box 9 can perform regular centralized cleaning of the debris collected inside.
[0026] In this embodiment, Figure 3 As shown, the cutting mechanism 12 is composed of a hydraulic cylinder 1201, a connecting plate 1202 and a cutting blade 1203, wherein the driving end of the hydraulic cylinder 1201 vertically penetrates the middle of the top of the supporting frame 11 and is screwed to the top of the connecting plate 1202, and the cutting blade 1203 is arranged at the bottom of the connecting plate 1202; it should be noted that when the operator starts the electric telescopic rod 3 to push the entire rubber tube 5 to slide along the guide groove 101 to the top of the U-shaped knife groove 6 through the tightening mechanism 4, the operator can start the hydraulic cylinder 1201 to push the connecting plate 1202 and the cutting blade 1203 screwed thereto to move downward together, so that the cutting blade 1203 directly contacts the surface of the rubber tube 5 and performs a cutting operation on it. During this period, the electric telescopic rod 3 will keep pushing the rubber tube 5 to move forward intermittently to the top of the U-shaped knife groove 6, so that the cutting blade 1203, driven by the hydraulic cylinder 1201, performs a continuous automatic cutting operation on the rubber tube 5 placed on the top of the U-shaped knife groove 6.
[0027] In this embodiment, Figure 2 and Figure 5As shown, the spray mechanism 10 is composed of a support frame 1001, a water guide pipe 1002, a water return pipe 1003 and a spray pipe 1004, wherein the support frame 1001 is threadedly connected to the left and right sides of the top of the base 1, the water return pipe 1003 is sleeved on the inner wall of the support frame 1001, the spray pipe 1004 is plugged into one side of the water return pipe 1003, and the water guide pipe 1002 is arranged on one side of the outer wall of the water return pipe 1003; it should be noted that during the period when the electric heating wire 102 is started to preheat the rubber tube 5 placed inside the guide groove 101, the operator The operator can simultaneously inject clean water into the water inlet pipe 1002 through an external water pipe, so that the clean water flows along the water inlet pipe 1002 into the water return pipe 1003, and flows into the spray pipe 1004 along the pipeline of the water return pipe 1003, and then sprays out from the pipe mouth of the spray pipe 1004, and evenly sprinkles on the surface of the rubber tube 5 placed in the guide groove 101, so as to cool and dissipate the heat, prevent the rubber tube 5 from being deformed or damaged due to overheating, and optimize the heating effect to ensure the cutting effect and the quality of the finished product.
[0028] The use method and advantages of the utility model: When the continuous cutting device with a protective structure is used, the working process is as follows:
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the operator can first place the rubber tube 5 inside the guide groove 101, and then use the electric telescopic rod 3 to push the pressing mechanism 4 into the inner wall of one end of the rubber tube 5, and then use the external controller to simultaneously start the plurality of micro telescopic rods 402 that are annularly penetrating the inside of the connecting plate 401, so that they extend outward, thereby driving the bottom head set at the top thereof to contact and press against the inner wall of the end of the rubber tube 5, thereby realizing the limitation of the position of the rubber tube 5, ensuring that it will not shake arbitrarily and cause position displacement during the process of the electric telescopic rod 3 pushing and sliding. Then the operator The operator then continues to drive the electric telescopic rod 3 to push the entire rubber tube 5 to slide along the inner wall of the guide groove 101 toward the cutting mechanism 12, and at the same time runs the electric heating wire 102 in the inner wall interlayer of the guide groove 101 to heat it up and preheat the rubber tube 5 placed inside the guide groove 101, so as to improve the hardness and toughness of the rubber tube 5 and enhance the cutting effect and accuracy. During this period, the operator can inject clean water into the water guide pipe 1002 through an external water pipe, so that the clean water enters the inside of the return pipe 1003 and sprays it from its pipe mouth when flowing through the spray pipe 1004. The liquid is evenly sprayed onto the surface of the rubber tube 5 placed inside the guide groove 101, thereby cooling and dissipating the heat, and preventing the rubber tube 5 from being deformed or damaged due to overheating. At the same time, the electric telescopic rod 3 will keep pushing the rubber tube 5 to move forward intermittently to the top of the U-shaped knife groove 6, and the cutting blade 1203, driven by the hydraulic cylinder 1201, passes through the through groove 701 opened on the top of the protective cover 7, and continuously and automatically cuts the rubber tube 5 placed on the top of the U-shaped knife groove 6 downward, and the cut rubber sealing ring will fall to the position directly below it under the action of gravity. The debris generated during the cutting process splashes outward and is blocked by the wall of the protective cover 7, so it can only pass downward through the mesh holes on the surface of the metal mesh plate 801 and fall into the chip collecting box 9 directly below the collecting box 8 for collection, thereby ensuring the personal safety of the operator during the cutting process. After completing the cutting operation of a whole rubber tube 5, the operator can manually pull the collecting box 8 to slide it out from the inside of the protective cover 7 and take out the sealing rubber ring from it. The chip collecting box 9 can perform regular and centralized cleaning of the debris collected inside it.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A continuous cutting device with a protective structure, comprising a base (1), characterized in that: A fixing plate (2) is welded to one side of the top of the base (1), an electric telescopic rod (3) is clamped inside the fixing plate (2), a tightening mechanism (4) is provided at the driving end of the electric telescopic rod (3), the top end of the tightening mechanism (4) is in contact with the inner wall of the end of the rubber tube (5), the bottom of the other end of the rubber tube (5) is fitted with a U-shaped knife groove (6), a protective cover (7) is provided on the other side of the top of the base (1), a collecting box (8) is slidably connected to the inner wall of the protective cover (7), a chip collecting box (9) is provided at the bottom end of the protective cover (7), spray mechanisms (10) are provided on the left and right sides of the top of the base (1), a support frame (11) is provided on the side of the protective cover (7) close to the U-shaped knife groove (6), and a cutting mechanism (12) is vertically penetrated through the middle of the top of the support frame (11).
2. The continuous cutting device with a protective structure according to claim 1, wherein: A guide groove (101) is provided in the middle of the top of the base (1), and a plurality of electric heating wires (102) are provided in the inner wall interlayer of the guide groove (101).
3. The continuous cutting device with a protective structure according to claim 1, characterized in that: The abutting mechanism (4) is composed of a connecting disk (401), a micro telescopic rod (402) and an abutting head (403), wherein the connecting disk (401) is arranged at the driving end of the electric telescopic rod (3), the micro telescopic rod (402) is annularly inserted into the interior of the connecting disk (401), and the abutting head (403) is arranged at the driving end of the micro telescopic rod (402).
4. The continuous cutting device with a protective structure according to claim 1, characterized in that: A through slot (701) is provided in the middle of the top of the protective cover (7), and a metal mesh plate (801) is embedded in the bottom opening of the collection box (8).
5. The continuous cutting device with a protective structure according to claim 1, characterized in that: The cutting mechanism (12) is composed of a hydraulic cylinder (1201), a connecting plate (1202) and a cutting blade (1203), wherein the driving end of the hydraulic cylinder (1201) vertically penetrates the middle of the top of the supporting frame (11) and is screwed to the top of the connecting plate (1202), and the cutting blade (1203) is arranged at the bottom of the connecting plate (1202).
6. The continuous cutting device with a protective structure according to claim 1, characterized in that: The spray mechanism (10) is composed of a support frame (1001), a water inlet pipe (1002), a water return pipe (1003) and a spray pipe (1004), wherein the support frame (1001) is threadedly connected to the left and right sides of the top of the base (1), the water return pipe (1003) is sleeved on the inner wall of the support frame (1001), the spray pipe (1004) is plugged into one side of the water return pipe (1003), and the water inlet pipe (1002) is arranged on the outer wall of one side of the water return pipe (1003).