Welding equipment for steel frame

By designing a welding equipment including gear discs, turntables and moving plates, the problem of difficulty in clamping and flipping bridge steel frames of different diameters is solved, and the efficiency and accuracy of welding is achieved.

CN222857098UActive Publication Date: 2025-05-13ANHUI TONGTUO STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202323548034.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-05-13
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

Existing welding equipment is difficult to effectively clamp and flip bridge steel frames of different diameters, resulting in inconvenient welding and low efficiency.

Method used

A welding equipment for steel frames is designed, using gear discs, turntables, support frames and mobile plates, and the flexible movement of welding equipment and automatic clamping and flipping of bridge steel frames are achieved through gear and motor drive.

Benefits of technology

It realizes flexible clamping and arbitrary angle flip of bridge steel frames of different diameters, improves welding accuracy and efficiency, and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding equipment, and discloses steel frame welding equipment which comprises welding equipment and a gear disc, rotating discs are arranged at the front end and the rear end of the gear disc, a supporting frame is erected between the two sides of the gear disc, and an adjusting structure for driving the welding equipment to move left and right and up and down is arranged on the supporting frame. The adjusting structure comprises a first gear and a first rack, clamping grooves are formed in the central axis positions of the gear disc and the rotating disc, a rotating structure is arranged on one side of the gear disc and comprises a second gear, and two moving plates are arranged on the rotating disc close to one side of the welding equipment and the gear disc and located on the peripheries of the clamping grooves. And moving structures are arranged on the two sides between the two moving plates, each moving structure comprises a third gear, a second rack and a third rack, a pushing structure for driving the corresponding moving plate to move is arranged on one side of one moving plate, each pushing structure comprises a reciprocating lead screw, and bridge steel frames with different diameters can be clamped and automatically turned over by different angles for welding.
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Description

Technical Field

[0001] The utility model relates to the field of welding equipment, in particular to welding equipment for a steel frame. Background Art

[0002] With the continuous development of science and technology, transportation has become more and more convenient. Whether it is trains, cars, buses or subways, they are inseparable from bridges. In the process of bridge construction, the main body of the bridge is mainly made of steel bridge frames and concrete poured on the steel beam bridge frames. Therefore, the steel beam bridge frames have made an immeasurable contribution to the stability and firmness of the bridge. The existing welding equipment is not convenient for welding different surfaces of bridge steel frames of different diameters after clamping. It is often necessary to manually flip the bridge steel frames, which makes welding very inconvenient. For this reason, we proposed a steel frame welding equipment. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a steel frame welding device to solve the above-mentioned problems.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for a steel frame, comprising a welding device and a gear plate, the front and rear ends of the gear plate are both provided with turntables, a support frame is arranged between the two sides of the gear plate, the support frame is provided with an adjustment structure for driving the welding device to move left and right and up and down, the turntable close to the welding device side and the gear plate are fixedly connected together by a plurality of support columns, and the rear end of the gear plate is rotatably connected to another turntable, the gear plate and the turntable are both provided with clamping grooves at the central axis positions, one side of the gear plate is provided with a rotating structure for driving the rotation thereof, the turntable close to the welding device side and the gear plate at the periphery of the clamping groove are both provided with two movable plates, movable structures for adjusting the width according to the diameter of the bridge steel frame are arranged on both sides between the two movable plates, and a pushing structure for driving the movable plate to move is arranged on one side of one of the movable plates.

[0007] Preferably, the adjustment structure includes a gear 1 and a rack 1, a motor 1 is fixedly installed at the center position of the support frame, the output end of the motor 1 passes through the support frame and is fixedly connected to the gear 1, the bottom end of the gear 1 is meshed and connected to the rack 1, and a cylinder is fixedly installed between the bottom end of the rack 1 and the welding equipment.

[0008] Preferably, the rack 1 is fixedly mounted with a slide bar 1 on one side of the support frame, a slide groove 1 is opened at a position corresponding to the slide bar 1 on the support frame, the slide bar 1 is slidably connected in the slide groove 1, and the cross-sections of the slide bar 1 and the slide groove 1 are both trapezoidal.

[0009] Preferably, the rotating structure includes gear 2, one side of the gear plate is meshedly connected with gear 2, and the rear side of the gear 2 is fixedly mounted with motor 2.

[0010] Preferably, grooves are provided on opposite sides of the movable plate, and clamping wheels are rotatably connected in the grooves. The gear plate and the four clamping wheels on the rotating plate just surround a circle of the clamping grooves.

[0011] Preferably, the movable structure includes gear three, rack two and rack three, and rack two is fixedly installed at both ends located on the outermost side of the movable plate away from the pushing structure, and rack three is fixedly installed at both ends close to the inner side of the other movable plate, and the other ends of rack two and rack three pass through and slide in the other movable plate, and gear three is meshedly connected between the adjacent rack two and rack three, and the bottom end of gear three is rotatably connected to a gear disk or a turntable.

[0012] Preferably, the bottom end of the movable plate is located at both sides of the upper and lower ends of the clamping groove and is provided with a second slide groove, the gear plate and the corresponding turntable are fixedly installed with a second slide bar, and the movable plate is slidably connected to the second slide bar through the second slide groove.

[0013] Preferably, the pushing structure includes a reciprocating screw, which is fixedly mounted on a gear plate or placed on a corresponding turntable, and the other end of the reciprocating screw passes through the interior of the movable plate, and the reciprocating screw is threadedly connected to the contact end of the movable plate.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a steel frame welding device, which has the following beneficial effects:

[0016] 1. The welding equipment of the steel frame can adjust the position in length and height arbitrarily through the cooperation of gear 1, rack 1, motor 1 and cylinder, and find the position where the bridge steel frame needs to be welded in turn for welding, thereby improving the welding accuracy.

[0017] 2. The welding equipment of the steel frame cooperates with the reciprocating screw, the movable plate, the clamping wheel, the gear three, the rack two and the rack three. The reciprocating screw rotates to push the movable plate on the same side to move toward the direction of the bridge steel frame, thereby pushing the rack three on the movable plate to slide toward the other movable plate. The gear three drives the rack two to move, so that the two movable plates move toward the bridge steel frame. The bridge steel frame is clamped by four clamping wheels, and can be flexibly clamped according to the different diameters of the bridge steel frame, thereby improving the stability of the welding equipment.

[0018] 3. The steel frame welding equipment, through the cooperation of the gear plate, gear 2 and motor 2, can make the bridge steel frame flip at any angle without manual flipping, thereby improving the efficiency and safety of welding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the rotating structure of the utility model;

[0021] Figure 3 for Figure 1 A local enlarged schematic diagram of the A in FIG.

[0022] Figure 4 This is a structural schematic diagram of the slide bar 1 and the slide groove 2 of the utility model;

[0023] Figure 5 This is a schematic diagram of the positions of the mobile structure and the driving structure of the utility model;

[0024] Figure 6 for Figure 5 A local enlarged schematic diagram of point B in FIG.

[0025] Figure 7 for Figure 5 A local enlarged schematic diagram of point C in the figure.

[0026] In the figure: 1. support frame; 2. welding equipment; 3. motor 1; 4. gear 1; 5. rack 1; 6. slide bar 1; 7. slide trough 1; 8. cylinder; 9. gear plate; 10. turntable; 11. gear 2; 12. motor 2; 13. moving plate; 14. gear 3; 15. rack 2; 16. rack 3; 17. clamping wheel; 18. reciprocating screw; 19. slide bar 2; 20. slide trough 2; 21. clamping groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-7A steel frame welding device includes a welding device 2 and a gear plate 9. The front and rear ends of the gear plate 9 are both provided with a turntable 10. A support frame 1 is set between the two sides of the gear plate 9. The support frame 1 is provided with an adjustment structure for driving the welding device 2 to move left and right and up and down. The turntable 10 close to the welding device 2 is fixedly connected to the gear plate 9 through a plurality of support columns, and the rear end of the gear plate 9 is rotatably connected to another turntable 10. The turntable 10 is fixed by a support seat, and a clamping groove 2 is provided at the central axis position of the gear plate 9 and the turntable 10. 1. A conveyor belt for conveying the bridge steel frame is arranged at the rear side of the turntable 10 at the rear side. The conveyor belt is not shown in the figure in this article. The bridge steel frame is conveyed into the clamping groove 21 by the conveyor belt. A rotating structure for driving the rotation of the gear plate 9 is arranged on one side. Two movable plates 13 are arranged on the turntable 10 near the welding equipment 2 and on the gear plate 9 around the clamping groove 21. A movable structure for adjusting the width according to the diameter of the bridge steel frame is arranged on both sides between the two movable plates 13. A pushing structure for driving the movable plate 13 to move is arranged on one side of one of the movable plates 13.

[0029] Furthermore, the adjustment structure includes a gear 4 and a rack 5. A motor 3 is fixedly installed at the center position of the support frame 1. The output end of the motor 3 passes through the support frame 1 and is fixedly connected to the gear 4. The bottom end of the gear 4 is meshed and connected with the rack 5. A cylinder 8 is fixedly installed between the bottom end of the rack 5 and the welding equipment 2. The rotation of the motor 3 drives the gear 4 to rotate, so that the gear 4 pushes the rack 5 to slide on the support frame 1, so that the welding equipment 2 can be moved to the place where the bridge steel frame needs to be welded, and the height of the welding equipment 2 is adjusted by the cylinder 8 to weld the bridge steel frame.

[0030] Furthermore, a slide bar 6 is fixedly installed on one side of the rack 5 of the support frame 1, and a slide groove 7 is opened at a position corresponding to the slide bar 6 on the support frame 1. The slide bar 6 is slidably connected in the slide groove 7. The cross-sections of the slide bar 6 and the slide groove 7 are both trapezoidal, which increases the contact area between the slide bar 6 and the slide groove 7, thereby increasing the friction force of the rack 5 during the sliding process, thereby making the movement process of the welding equipment 2 more stable.

[0031] Furthermore, the rotating structure includes gear 2 11, one side of the gear plate 9 is meshingly connected with gear 2 11, and the rear side of gear 2 11 is fixedly installed with motor 2 12, and motor 2 12 provides supporting force through the support seat. When it is necessary to weld the other side of the bridge steel frame, there is no need to manually flip it over, and it is only necessary to start motor 2 12, and drive gear 2 11 to rotate through motor 2 12. The gear plate 9 is rotated through the meshing relationship, so that the bridge steel frame can be flipped at any angle for welding.

[0032] Furthermore, grooves are provided on the opposite sides of the movable plate 13, and a clamping wheel 17 is rotatably connected in the groove. The clamping wheel 17 is cylindrical, and the clamping surface of the bridge steel frame is clamped more stably without clamping slippage and abrasion. The four clamping wheels 17 on the gear plate 9 and the turntable 10 just surround the clamping groove 21, and clamp the bridge steel frame from all sides.

[0033] Furthermore, the moving structure includes gear three 14, rack two 15 and rack three 16. The two ends of the moving plate 13 located on the outermost side away from the pushing structure are fixedly installed with rack two 15, and the two ends of the other moving plate 13 close to the inner side are fixedly installed with rack three 16, and the other ends of rack two 15 and rack three 16 pass through and slide in the other moving plate 13, and the adjacent rack two 15 are meshedly connected with gear three 14 between the rack three 16. The bottom end of gear three 14 is rotatably connected to the gear disk 9 or the turntable 10, and the two reciprocating screws 18 are started. The reciprocating screws 18 are rotated to push the moving plate 13 on the same side thereof to move toward the direction of the bridge steel frame, thereby pushing the rack three 16 on the moving plate 13 to slide in the other moving plate 13, and the rack two 15 is driven to move by the gear three 14, so that the two moving plates 13 move toward the bridge steel frame until the four clamping wheels 17 clamp the bridge steel frame.

[0034] Furthermore, the bottom end of the movable plate 13 is located on both sides of the upper and lower ends of the clamping groove 21, and a slide groove 20 is opened. The gear plate 9 and the corresponding turntable 10 are fixedly installed with a slide bar 19. The movable plate 13 is slidably connected to the slide bar 19 through the slide groove 20. Through the setting of the slide bar 19, the movable plate 13 has support force during sliding and the sliding is more stable.

[0035] Furthermore, the driving structure includes a reciprocating screw 18, which is fixedly mounted on the gear plate 9 or placed on the corresponding turntable 10. The other end of the reciprocating screw 18 passes through the interior of the moving plate 13, and the reciprocating screw 18 is threadedly connected to the contact end of the moving plate 13.

[0036] Working principle: After placing the bridge steel frame in the clamping groove 21 through the conveyor belt, start the two reciprocating screws 18, and the reciprocating screws 18 rotate to push the moving plate 13 on the same side to move toward the bridge steel frame, thereby pushing the rack three 16 on the moving plate 13 to slide into the other moving plate 13, and the gear three 14 drives the rack two 15 to move, so that the two moving plates 13 move toward the bridge steel frame. After the four clamping wheels 17 clamp the bridge steel frame, start the motor 3, and the motor 3 rotates to drive the gear one 4 to rotate, so that the gear one 4 pushes the rack one 5 to slide on the support frame 1, so that the welding equipment 2 can be moved to the place where the bridge steel frame needs to be welded, and the height of the welding equipment 2 is adjusted by the cylinder 8 to weld the bridge steel frame. When it is necessary to weld the other side of the bridge steel frame, there is no need to manually turn it over. Just start the motor two 12, and the motor two 12 drives the gear two 11 to rotate. The gear plate 9 rotates through the meshing relationship, and the bridge steel frame can be flipped at any angle for welding.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel frame welding device, comprising a welding device (2) and a gear plate (9), characterized in that: The front and rear ends of the gear plate (9) are both provided with a rotating disk (10), a support frame (1) is arranged between the two sides of the gear plate (9), and an adjustment structure for driving the welding device (2) to move left and right and up and down is arranged on the support frame (1), the rotating disk (10) close to the welding device (2) and the gear plate (9) are fixedly connected together through a plurality of support columns, and the rear end of the gear plate (9) is rotatably connected to the other rotating disk (10), the gear plate (9) and the rotating disk (10) are both provided with a clamping groove (21) at the central axis position, and a rotating structure for driving the rotation thereof is arranged on one side of the gear plate (9), the rotating disk (10) close to the welding device (2) and the gear plate (9) are both provided with two movable plates (13) at the periphery of the clamping groove (21), and movable structures for adjusting the width according to the diameter of the bridge steel frame are arranged on both sides between the two movable plates (13), and a driving structure for driving the movable plate (13) to move is arranged on one side of one of the movable plates (13).

2. A steel frame welding device according to claim 1, characterized in that: The adjustment structure comprises a gear one (4) and a rack one (5); a motor one (3) is fixedly mounted at the center of the support frame (1); the output end of the motor one (3) passes through the support frame (1) and is fixedly connected to the gear one (4); the bottom end of the gear one (4) is meshedly connected to the rack one (5); and a cylinder (8) is fixedly mounted between the bottom end of the rack one (5) and the welding device (2).

3. A steel frame welding device according to claim 2, characterized in that: The rack (5) is fixedly mounted with a slide bar (6) on one side of the support frame (1); a slide groove (7) is provided on the support frame (1) at a position corresponding to the slide bar (6); the slide bar (6) is slidably connected in the slide groove (7); and the cross sections of the slide bar (6) and the slide groove (7) are both trapezoidal.

4. The steel frame welding equipment according to claim 1, characterized in that: The rotating structure comprises a second gear (11), one side of the gear plate (9) is meshingly connected with the second gear (11), and the rear side of the second gear (11) is fixedly mounted with a second motor (12).

5. The steel frame welding equipment according to claim 1, characterized in that: The opposite side of the movable plate (13) is provided with a groove, in which a clamping wheel (17) is rotatably connected, and the gear plate (9) and the four clamping wheels (17) on the rotating plate (10) just surround a circle of the clamping groove (21).

6. The steel frame welding equipment according to claim 1, characterized in that: The moving structure comprises a gear three (14), a rack two (15) and a rack three (16); the two ends of the moving plate (13) far from the pushing structure, which are located at the outermost side, are fixedly mounted with the rack two (15); the two ends of the other moving plate (13) close to the inner side are fixedly mounted with the rack three (16); the other ends of the rack two (15) and the rack three (16) penetrate and slide in the other moving plate (13); the gear three (14) is meshedly connected between the adjacent rack two (15) and the rack three (16); the bottom end of the gear three (14) is rotatably connected to the gear plate (9) or the rotating plate (10).

7. The steel frame welding equipment according to claim 1, characterized in that: The bottom end of the movable plate (13) is located at both sides of the upper and lower ends of the clamping groove (21) and is provided with a second slide groove (20); the gear plate (9) and the corresponding rotating plate (10) are fixedly mounted with a second slide bar (19); the movable plate (13) is slidably connected to the second slide bar (19) via the second slide groove (20).

8. The steel frame welding equipment according to claim 1, characterized in that: The pushing structure comprises a reciprocating screw (18), which is fixedly mounted on a gear plate (9) or a corresponding rotating plate (10), the other end of the reciprocating screw (18) passes through the interior of the moving plate (13), and the contact end of the reciprocating screw (18) and the moving plate (13) are threadedly connected together.